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Liquid Leak Tightness Evaluation Methodology for EV Battery Packs Informational Report

2024-04-23
CURRENT
J3277_202404
This technical information report (IR) presents a methodology to evaluate battery pack liquid leak tightness attributes to be used in a production line to satisfy the functional requirement for IPX7, water ingress requirement, and no sustainable coolant leakage for coolant circuits. The Equivalent Channel Method is used as a suggested production leak tightness requirement for a given battery pack design that will correlate and assure that the battery pack meets or exceeds its functional requirement. Obtaining the specific geometry of the Equivalent Channel (EC) for a given battery pack is done analytically and empirically in consideration of the product design limitations. This document is a precursor to J3277-1, which will present the practices to qualify that product leak tightness is equal or better than the maximum allowed EC for that product using applicable and commercially available leak test technologies.
Standard

Automotive Battery Recycling Identification and Cross Contamination Prevention

2024-03-25
WIP
J3071
This SAE Battery Identification and Cross Contamination Prevention document is intended to provide information that may be applicable to all types of Rechargeable Energy Storage System (RESS) devices. It is important to develop a system that can facilitate sorting by chemistry. The recycler is interested in the chemistry of the RESS. This is true for the recyclers of Lead Acid, Lithium Ion, Nickel Cadmium etc. Thus recyclers of RESS will receive RESS from automotive, commercial, and industrial applications. These RESS have the potential to be contaminated with a RESS of an incompatible chemistry. It is recognized that mitigation methods to reduce or eliminate the introduction of incompatible chemistries into a given recycling stream would also benefit safety and the environment.
Standard

Motor Vehicle Brake Fluid

2024-03-12
CURRENT
J1703_202403
This SAE Standard covers motor vehicle brake fluids of the nonpetroleum type, based upon glycols, glycol ethers, and appropriate inhibitors, for use in the braking system of any motor vehicle such as a passenger car, truck, bus, or trailer. These fluids are not intended for use under arctic conditions. These fluids are designed for use in braking systems fitted with rubber cups and seals made from styrene-butadiene rubber (SBR), or a terpolymer of ethylene, propylene, and a diene (EPDM).
Standard

Motor Vehicle Brake Fluid Based Upon Glycols, Glycol Ethers, and the Corresponding Borates

2024-03-12
CURRENT
J1704_202403
This SAE Standard covers motor vehicle brake fluids of the nonpetroleum type, based upon glycols, glycol ethers, and borates of glycol ethers, and appropriate inhibitors for use in the braking system of any motor vehicle, such as a passenger car, truck, bus, or trailer. These fluids are not intended for use under arctic conditions. These fluids are designed for use in braking systems fitted with rubber cups and seals made from styrene-butadiene rubber (SBR) or a terpolymer of ethylene, propylene, and a diene (EPDM).
Standard

Wheels/Rims - Performance Requirements and Test Procedures Agriculture and Light Construction

2024-02-23
CURRENT
J3229_202402
This SAE Recommended Practice provides the minimum performance requirements and uniform laboratory procedures for fatigue testing of ferrous wheels and demountable rims intended primarily for off road use on agricultural machines (e.g., agricultural tractors, harvesters, trailers, and implements) and light construction machines (e.g., wheel loaders, backhoe loaders, dumpers, mobile excavators, and telehandlers). For other wheels intended for normal highway use and temporary use on passenger cars, light trucks, and multipurpose vehicles, refer to SAE J328. For wheels used on trailers drawn by passenger cars, light trucks, or multipurpose vehicles, refer to SAE J1204. For wheels intended for normal highway use on trucks, buses, truck-trailers, and multipurpose vehicles, refer to SAE J267. For bolt together military wheels, refer to SAE J1992. This document does not cover other special application wheels and rims.
Standard

Accelerated Exposure of Automotive Interior Trim Components Using a Controlled Irradiance Xenon-Arc Apparatus

2024-02-23
CURRENT
J2412_202402
This test method specifies the operating procedures for a controlled-irradiance, xenon-arc apparatus used for the accelerated exposure of various automotive interior trim components. Test duration, as well as any exceptions to the specimen preparation and performance evaluation procedures contained in this document, are covered in material specifications of the different automotive manufacturers. Any deviation to this test method, such as the use of optical filter combinations, is to be agreed upon by contractual parties.
Standard

Recommended Practice for Measuring Fuel Consumption and Range of Fuel Cell and Hybrid Fuel Cell Vehicles Fueled by Compressed Gaseous Hydrogen

2024-02-06
CURRENT
J2572_202402
This SAE Recommended Practice establishes uniform procedures for testing fuel cell and hybrid fuel cell electric vehicles, excluding low speed vehicles, designed primarily for operation on the public streets, roads and highways. The procedure addresses those vehicles under test using compressed hydrogen gas supplied by an off-board source or stored and supplied as a compressed gas onboard. This practice provides standard tests that will allow for determination of fuel consumption and range based on the US Federal Emission Test Procedures, using the Urban Dynamometer Driving Schedule (UDDS) and the Highway Fuel Economy Driving Schedule (HFEDS). Chassis dynamometer test procedures are specified in this document to eliminate the test-to-test variations inherent with track testing, and to adhere to standard industry practice for fuel consumption and range testing.
Standard

Plug-In Electrical Vehicle Charge Rate Reporting and Test Procedures

2024-01-22
CURRENT
J2953/4_202401
This document facilitates clear and consistent comparisons of realistic charging capabilities of passenger vehicles via commercially available EVSE. Common test procedures and metrics are established for both vehicles and EVSE operating without limitations in nominal conditions. This document does not attempt to address performance variations of EV-EVSE interactions outside of nominal conditions such as extreme temperatures, variable SOCs, and so on.
Standard

Passenger Vehicle Lane Departure Warning, Lane Keeping Assistance, and Lane Centering Assistance Systems Test Procedure

2023-12-20
CURRENT
J3240_202312
This SAE Recommended Practice establishes a test procedure for the evaluation of lane departure warning (LDW), lane keeping assistance (LKA), and lane centering assistance systems used in passenger vehicles and light trucks. This test procedure does not intend to exclude any particular system or sensing technology. The recommended practice can be used to test the functionality and performance of LDW, LKA, and lane centering assistance systems by assessing their ability to (1) warn (LDW) or control (LKA, lane centering assistance) in response to an unintended lane departure, and (2) the ability to indicate a system disengagement. The human machine interface (HMI) is not addressed herein but is considered in SAE J2808. The recommended practice specifies lane markers to enable lane departure testing, or road edges, to enable testing of road departure mitigation systems. The document is separated into two tiers.
Standard

Fuel Filter - Initial Single-Pass Efficiency Test Method

2023-12-13
CURRENT
J1985_202312
This SAE Standard is intended for all sizes of fuel filters, so a variety of test stands may be required depending upon flow rate. The low contamination level, downstream clean-up filter, and short duration of the test ensure that the particle retention ability of the filter is measured in a single pass, as no appreciable loading or regression will occur.
Standard

Inertia Dynamometer Disc and Drum Brake Effectiveness Test Procedure

2023-12-13
CURRENT
J2522_202312
This SAE Recommended Practice establishes a standard method to perform screening test sequences that identify a brake friction material’s effectiveness under various test conditions. The result is an evaluation of brake friction material effectiveness under a set of defined braking conditions considered most relevant to automobile braking system development.
Standard

Vehicle Platform Power Management

2023-12-08
WIP
J3311
This Information Report will define ECU interfaces and functions necessary to enable OEMs to develop and deploy context-aware, vehicle-wide optimal power generation and consumption while allowing differentiation in implementation.
Standard

Accelerated Exposure of Automotive Interior Trim Components Using a Controlled Irradiance Xenon-Arc Apparatus

2023-10-31
HISTORICAL
J2412_202310
This test method specifies the operating procedures for a controlled-irradiance, xenon-arc apparatus used for the accelerated exposure of various automotive interior trim components. Test duration, as well as any exceptions to the specimen preparation and performance evaluation procedures contained in this document, are covered in material specifications of the different automotive manufacturers. Any deviation to this test method, such as the use of optical filter combinations, is to be agreed upon by contractual parties.
Standard

Ignition Cable Assemblies

2023-10-20
CURRENT
J2032_202310
This SAE Standard specifies the general requirements and test methods for non-shielded, high-voltage ignition cable assemblies.
Standard

Laboratory Measurement of the Airborne Sound Barrier Performance of Flat Materials and Assemblies

2023-10-05
CURRENT
J1400_202310
This SAE Standard presents a test procedure for determining the airborne sound insulation performance of materials and composite layers of materials commonly found in mobility, industrial, and commercial products under conditions of representative size and sound incidence so as to allow better correlation with in-use sound insulator performance. The frequency range of interest is typically 100 to 10000 Hz 1/3-octave band center frequencies. This test method is designed for testing flat samples with uniform cross section, although in some applications the methodology can be extended to evaluate formed parts, pass-throughs, or other assemblies to determine their acoustical properties. For non-flat parts or assemblies where transmitted sound varies strongly across the test sample surface, a more appropriate methodology would be ASTM E90 (with a reverberant receiving chamber) or ASTM E2249 (intensity method with an anechoic or hemi-anechoic receiving chamber).
Standard

Reaffirmation Ballot

2023-09-28
WIP
F2023C1Reaffirm
Reaffirmation Ballot for AS85049/147A and AS85049/152A
Standard

Storage Batteries

2023-09-28
CURRENT
J537_202309
This SAE Standard serves as a guide for testing procedures of automotive 12 V storage batteries. The information contained herein was originally developed based on traditional ICE operation but can be more broadly applicable to other vehicle architectures. Although the test procedures contained herein are written from the standpoint of a 12 V nominal battery, they can be scaled for batteries with different nominal voltages.
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