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Liquid Leak Tightness Evaluation Methodology for EV Battery Packs Informational Report

2024-04-23
CURRENT
J3277_202404
This technical information report (IR) presents a methodology to evaluate battery pack liquid leak tightness attributes to be used in a production line to satisfy the functional requirement for IPX7, water ingress requirement, and no sustainable coolant leakage for coolant circuits. The Equivalent Channel Method is used as a suggested production leak tightness requirement for a given battery pack design that will correlate and assure that the battery pack meets or exceeds its functional requirement. Obtaining the specific geometry of the Equivalent Channel (EC) for a given battery pack is done analytically and empirically in consideration of the product design limitations. This document is a precursor to J3277-1, which will present the practices to qualify that product leak tightness is equal or better than the maximum allowed EC for that product using applicable and commercially available leak test technologies.
Standard

Flareless Hydraulic Tube Fittings

2024-04-23
CURRENT
J514/2_202404
This SAE Standard covers complete general and dimensional specifications for flareless type of hydraulic tube fittings. These fittings are intended for general application in hydraulic systems on industrial equipment and commercial products. These fittings are capable of providing leakproof, full flow connections in hydraulic systems operating at working pressures as specified in Table 1. For any application, it is recommended that sufficient testing be conducted and reviewed by both the user and fitting manufacturer to assure that performance levels will be safe and satisfactory. Formerly, SAE J514 was organized as a single document with ten clauses, which included six sections.
Standard

Fuel Flow Rate Measurement System

2024-04-23
CURRENT
AS407E
This SAE Aerospace Standard (AS) defines minimum performance standards (MPS) for fuel flowmeters, fuel flow indicators, and fuel flow transmitters. The fuel flow indicators and transmitters are intended for use in 14 CFR Part 23, 25, 27, and 29 aircraft equipped with reciprocating and turbine engines. Multiple function displays are not within the scope of this SAE Aerospace Standard (refer to AS6296).
Standard

High Flow Liquid Hydrogen Fueling Couplings for Aerospace and Heavy Transport Applications

2024-04-15
WIP
AIR8999
The SAE AE-5CH Taskgroup has determined that high flow liquid hydrogen fueling couplings need to be developed in order to fast fill aircraft at the airport. Though the flow rates from a current liquid hydrogen bayonet connect may reach the lower bound flow rates of regional aircraft, there are some shortcomings to this connector for aerospace. For this reason a new specification for flow rates for regional to narrowbody (and potentially later widebody) are to be developed in this documenet. Harmonization for lower flow rates (such as up to 20kg/minute) are planned to be harmonized with ground vehicle fueling such as with ISO 13984. Within this document,coupling descriptions including Flow rates from 84 to 200 kg/minute will be evaluated (and potentially higher), and requirements and testing and safety targets will be specified.
Standard

Battery Electric Vehicle Energy Consumption and Range Test Procedure

2024-03-26
WIP
J1634
This SAE Recommended Practice establishes uniform procedures for testing battery electric vehicles (BEVs) which are capable of being operated on public and private roads. The procedure applies only to vehicles using batteries as their sole source of power. It is the intent of this document to provide standard tests which will allow for the determination of energy consumption and range for light-duty vehicles (LDVs) based on the federal emission test procedure (FTP) using the urban dynamometer driving schedule (UDDS) and the highway fuel economy driving schedule (HFEDS) and provide a flexible testing methodology that is capable of accommodating additional test cycles as needed. Additionally, this SAE Recommended Practice provides five-cycle testing guidelines for vehicles performing supplementary testing on the US06, SC03, and cold FTP procedure. Realistic alternatives should be allowed for new technology.
Standard

Test Method for the Determination of Total Acidity in Polyol Ester and Diester Gas Turbine Lubricants by Automatic Potentiometric Titration

2024-03-18
CURRENT
ARP5088C
The test method describes the procedure for determination of the total acid number (TAN) of new and degraded polyol ester and diester-based gas turbine lubricants by the potentiometric titration technique. The method was validated to cover an acidity range of 0.05 to 6.0 mg KOH g-1. The method may also be suitable for the determination of acidities outside of this range and for other classes of lubricants.
Standard

Standard Four-Letter Coding as an Identification Method for Alternative Fuel Vehicles

2024-03-01
CURRENT
J3108/1_202403
SAE J3108 RP provides fuel and hazard guidance for first and second responders of incidents associated with alternative fueled vehicles. The intent of this SAE J3108-1 RP is to remain with the limited number of seven intuitive and colored letters contained in each of the first two letter positions (72=49). However, the use of four letters plus nine digits (to not use either 0 or o) permits up to 1185921 unique identifiers (334) for future expansion. The RP is not intended to replace the standards for SAE J2990 format emergency response guide (ERG) created by automotive manufacturers for use at the scene of an emergency. Automotive OEMs are encouraged to reference this RP for industry design guidance when creating vehicle requirements and ERGs. This coding should be consistent with other vehicle badging with the goal of providing additional clarity.
Standard

Plug-In Electrical Vehicle Charge Rate Reporting and Test Procedures

2024-02-28
WIP
J2953/4
This document facilitates clear and consistent comparisons of realistic charging capabilities of passenger vehicles via commercially available EVSE. Common test procedures and metrics are established for both vehicles and EVSE operating without limitations in nominal conditions. This document does not attempt to address performance variations of EV-EVSE interactions outside of nominal conditions such as extreme temperatures, variable SOCs, and so on.
Standard

High-Flow Prescriptive Fueling Protocols for Gaseous Hydrogen Powered Medium and Heavy-Duty Vehicles

2024-02-23
CURRENT
J2601/5_202402
This TIR establishes high-flow fueling protocols, including their process limits for fueling of compressed gaseous hydrogen vehicles at peak flow rates from 60 to 300 g/s with compressed hydrogen storage system (CHSS) volume capacities between 248.6 and 7500 L which have been qualified to UN GTR #13. This document is initially being published as a TIR due to limited field testing of the fueling protocols. Once the fueling protocols have been field tested, the SAE Fuel Cell Standards Committee Interface Task Force intends to publish a revision to this document as an SAE Standard.
Standard

Hydraulic Hose Pin Hole Sleeve Testing Information Towards Development of a Test Method

2024-02-09
WIP
J3314
This SAE Technical Report documents efforts toward developing a Test Method for the evaluation of hose protection sleeves used in hydraulic fluid power applications. These sleeves are intended for general application and hydraulic systems on industrial equipment and commercial products. These sleeves shall be capable of providing protection to pin hole failures in hydraulic systems operating to working pressures specified by the manufacturer. Hose assembly burst containment is not in the scope of this document.
Standard

Recommended Practice for Measuring Fuel Consumption and Range of Fuel Cell and Hybrid Fuel Cell Vehicles Fueled by Compressed Gaseous Hydrogen

2024-02-06
CURRENT
J2572_202402
This SAE Recommended Practice establishes uniform procedures for testing fuel cell and hybrid fuel cell electric vehicles, excluding low speed vehicles, designed primarily for operation on the public streets, roads and highways. The procedure addresses those vehicles under test using compressed hydrogen gas supplied by an off-board source or stored and supplied as a compressed gas onboard. This practice provides standard tests that will allow for determination of fuel consumption and range based on the US Federal Emission Test Procedures, using the Urban Dynamometer Driving Schedule (UDDS) and the Highway Fuel Economy Driving Schedule (HFEDS). Chassis dynamometer test procedures are specified in this document to eliminate the test-to-test variations inherent with track testing, and to adhere to standard industry practice for fuel consumption and range testing.
Standard

North American Charging System (NACS) for Electric Vehicles

2024-01-24
WIP
J3400
This Recommended Practice covers the general physical, electrical, functional, safety, and performance requirements for conductive power transfer to an electric vehicle using a connector, which can be hand-mated and is capable of transferring either DC or AC single-phase power using two current-carrying contacts.
Standard

Power Cylinder Effects on Friction and Fuel Economy

2024-01-22
CURRENT
J2904_202401
This document covers the mechanisms from the power cylinder, which contribute to the mechanical friction of an internal combustion engine. It will not discuss in detail the influence of other engine components or engine driven accessories on friction.
Standard

Rotary and Linear Mechanical Actuators - General Guidelines for

2023-12-19
WIP
ARP7101
This project will create an Aerospace Recommended Practice that provides comprehensive guidelines for the design and specifications for rotary and linear mechanical actuators for use in aircraft mechanically distributed actuation systems including but not limited to flap, slat , cargo door, and weapons bay door actuators.
Standard

Electric Vehicle Charging Adapter Safety and OEM Qualified Device Designation

2023-12-01
WIP
J3400/1
This document covers the general physical, electrical, functional, and performance requirements for adapters connected to standards conforming conductive power transfer via handheld conductive coupler capable of transferring either DC or single-phase power using two current-carrying contacts. The focus is on defining the process to evaluate the suitability of adapters to SAE J3400 vehicle inlets.
Standard

Instructions for Using Plug-In Electric Vehicle (PEV) Communications, Interoperability and Security Documents

2023-10-30
WIP
J2836
This SAE Information Report J2836 establishes the instructions for the documents required for the variety of potential functions for PEV communications, energy transfer options, interoperability and security. This includes the history, current status and future plans for migrating through these documents created in the Hybrid Communication and Interoperability Task Force, based on functional objective (e.g., (1) if I want to do V2G with an off-board inverter, what documents and items within them do I need, (2) What do we intend for V3 of SAE J2953, …).
Standard

Elastomer: Fluorosilicone Rubber (FVMQ), Fuel and Oil Resistant, High Strength, 45 – 55 Shore A Hardness, For Products in Fuel Systems / Lubricating Oils

2023-10-16
CURRENT
AMS3329D
This specification covers a high strength fluorosilicone (FVMQ) elastomer that can be used to manufacture product in the form of sheet, strip, tubing, extrusions, and molded shapes. This specification should not be used for molded rings, compression seals, molded O-ring cord, and molded in place gaskets for aeronautical and aerospace applications.
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