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Technical Paper

Comparative Analysis and Testing the Performance of Various Fuels in Ramjet

2024-02-23
2023-01-5177
The development of ramjet engines has experienced a significant increase in response to the growing demand for supersonic speed capabilities in contemporary propulsion systems and missile weaponry. Their efficient operation at supersonic speeds has garnered increased attention. The study focuses on designing a diffuser and ram cone for decelerating supersonic flow in the combustion chamber. Performance tests for hydrogen and ethanol fuels are conducted at Mach values of 3.5, 3, and 2.5. Injectors are positioned asymmetrically in parallel, perpendicular, and at a 45-degree angle to the flow. Effects of injector orifice diameters (0.8mm, 1mm, 1.2mm) on atomization and penetration length distribution are investigated. SolidWorks is used for design, and Ansys with a coupled implicit second-order upwind solver analyzes the Reynolds-averaged Navier-Stokes equation. Eddy dissipation handles combustion. Hydrogen and ethanol are modeled and injected, reacting with atmospheric oxygen.
Technical Paper

Oil Aerosol Emission Optimization Using Deflectors in Turbo Charger Oil Drain Circuit

2024-01-16
2024-26-0047
Closed crankcase ventilation prevent harmful gases from entering atmosphere thereby reducing hydrocarbon emissions. Ventilation system usually carries blowby gases along with oil mist generated from Engine to Air intake system. Major sources of blowby occurs from leak in combustion chamber through piston rings, leakage from turbocharger shafts & leakage from valve guides. Oil mist carried by these blowby gases gets separated using separation media before passing to Air Intake. Fleece separation media has high separation efficiency with lower pressure loss for oil aerosol particles having size above 10 microns. However, efficiency of fleece media drops drastically if size of aerosol particles are below 10 microns. Aerosol mist of lower particle size (>10 microns) generally forms due to flash boiling on piston under crown area and from shafts of turbo charger due to high speeds combined with elevated temperatures. High power density diesel engine is taken for our study.
Technical Paper

In-Cylinder Flow Characterization of a Hydrogen-Ammonia Fueled Rotary Engine

2023-12-31
2023-01-7073
At present, the problem of global warming is becoming more and more serious, and the transformation of energy structure is very important. The rotary engine has the advantages of small size, high power-to-weight ratio, and high fuel adaptability, which makes it promising for application in the fields of new energy vehicle range extender and unmanned aerial vehicle.
Technical Paper

Emissions of Aerospace Fuels F-24 and Jet-A in a Jet Engine and Correlation with Combustion Characteristics from a Constant Volume Combustion Chamber

2023-10-31
2023-01-1666
An investigation into emissions differences and their correlations with differing combustion characteristics between F24 and Jet-A was conducted. Raw emissions data was taken from a single stage jet engine by a FTIR gas analyzer. Measurements of H2O, CO2, CO, NOx, and total hydrocarbon emissions (THC) were taken at 60K, 65K, and 70K RPM. At 70K RPM Jet-A and F-24 the emissions were similar at approx.: 4% H2O, 3% CO2, 970 PPM CO, 28 PPM NOx. Jet-A THC emissions were approx.: 1200 PPM THC, F24 THC emissions were lower by over 60%. The significantly lower amount of THC emissions for F24 suggests more complete combustion compared to Jet-A.
Technical Paper

Model Selection for Predicting the Evaporation Rate of Aviation Fuels

2023-05-18
2023-01-5028
The prediction of accurate evaporation rates for aviation fuels, which are complex mixtures of hundreds of hydrocarbon components with varying evaporation characteristics, remains a challenge. Multi-component vaporization models, such as distillation curve (DC) and diffusion limit (DL), are capable of predicting evaporation rates well but require the construction of surrogate fuels, which is difficult. Mono-component models, on the other hand, can be used for rapid evaporation conditions similar to those in a heat engine combustion chamber, with acceptable uncertainties. However, the accuracy of these models under engine-relevant operating conditions is unclear. This study aims to address this research gap by experimentally measuring the evaporation rates of two aviation fuels (TS-1 and Jet-A1) at different temperature conditions and evaluating the feasibility of current theoretical models for predicting evaporation rates under engine-relevant conditions.
Journal Article

Investigation of In-Cylinder Pressure Measurement Methods within a Two-Stroke Spark Ignition Engine

2023-05-12
Abstract This work describes an investigation of measurement techniques for the indicated mean effective pressure (IMEP) on a 55 cc single-cylinder, 4.4 kW, two-stroke, spark ignition (SI) engine intended for use on Group 1 and Group 2 remotely piloted aircraft (RPAs). Three different sensors were used: two piezoelectric pressure transducers (one flush mount and one measuring spark plug) for measuring in-cylinder pressure and one capacitive sensor for determining the top dead center (TDC) position of the piston. The effort consisted of three objectives: to investigate the merits of a flush mount pressure transducer compared to a pressure transducer integrated into the spark plug, to perform a parametric analysis to characterize the effect of the variability in the engine test bench controls on the IMEP, and to determine the thermodynamic loss angle for the engine.
Technical Paper

Combustion Characteristics of Low DCN Synthetic Aviation Fuel, IPK, in a High Compression Ignition Indirect Injection Research Engine

2023-04-11
2023-01-0272
The Coal-To-Liquid (CTL) synthetic aviation fuel, Iso-Paraffinic Kerosene (IPK), was studied for ignition delay, combustion delay, pressure trace, pressure rise rate, apparent heat release rate in an experimental single cylinder indirect injection (IDI) compression ignition engine and a constant volume combustion chamber (CVCC). Autoignition characteristics for neat IPK, neat Ultra-Low Sulfur Diesel (ULSD), and a blend of 50%IPK and 50% ULSD were determined in the CVCC and the effects of the autoignition quality of each fuel were determined also in an IDI engine. ULSD was found to have a Derived Cetane Number (DCN) of 47 for the batch used in this experimentation. IPK was found to have a DCN of 25.9 indicating that is has a lower affinity for autoignition, and the blend fell between the two at 37.5. Additionally, it was found that the ignition delay for IPK in the CVCC was 5.3 ms and ULSD was 3.56 ms.
Technical Paper

Experimental Testing of Spray Characteristics of Swirler Injector without Guide Vanes in Liquid Propellant Rocket Engines

2022-10-05
2022-28-0393
This paper studies the “Experimental testing of spray characteristics of swirler injector without guide vanes in Liquid Propellant Rocket Engines”. The purpose of a fuel injector is to inject and control the flow of the propellants into the combustion chamber. It consists of Tangential ports, a swirls chamber, a converging spin chamber, and a discharge orifice. Kerosene as fuel and liquid oxygen as oxidizer were employed here. To pressurize the propellants, nitrogen gas is used and the pressurized pipeline is controlled with an open/close ball valve and measure the inlet pressure using a pressure gauge. When a propellant comes through the inlet has a tangential velocity and it causes the propellants to swirl inside the swirl chamber at the exit the propellant comes with rotational momentum and forms a liquid film and then the friction between the propellant and air accelerates and disrupts the liquid film and converts into very tiny droplets.
Standard

Architecture Examples for Electrified Propulsion Aircraft

2022-08-01
CURRENT
AIR8678
The application of electric power for aircraft propulsion can take a variety of forms, ranging from partial electric to full electric. The introduction of electric engines to drive propulsors, along with the variety of available methods to generate electricity and store energy offers great degree of new design freedom for next-generation aircraft and aircraft architectures. This newfound design freedom exposes a need within the aviation industry to establish a common design language for electrified propulsion. While this need for a common design language is recognized, the intent of this document is to encourage innovation, providing reference architectures as a launching point for future work in this area. This document will describe potential electrified propulsion architectures and provide examples.
Technical Paper

Design and Simulation of Isolated AC-DC Fly Back Conversion System for High Energy Ignition Unit of Gas Turbine Engines

2022-05-26
2022-26-0010
A high energy ignition system is used in the gas turbine engine to provide desired heat energy which ignites the fuel and compressed air passing through the combustion chamber. The high energy output of the ignition system depends on the suitable selection of converter mechanism. Therefore, an AC-DC fly back converter mechanism is used in the exciter unit which supplies high input voltage (3000V) to the gas discharge tube. This converter design provides input and output side electrical isolation and assures the safety of the system. Also, by incorporating this circuit with the ignition coil, the desired output of 3-6 joules and spark rate of 200 to 350 micro seconds can be achieved. This paper discusses the procedures involved in estimating the parameters for design of fly back conversion mechanism for HEI unit and simulating the designed circuit using MATLAB/SIMULINK for performance analysis and further optimization.
Standard

Aerospace Auxiliary Power Sources

2020-11-19
CURRENT
AIR744D
This SAE Aerospace Information Report (AIR) is a review of the general characteristics of power sources that may be used to provide secondary, auxiliary, or emergency power for use in aircraft, space vehicles, missiles, remotely piloted vehicles, air cushion vehicles, surface effect ships, or other vehicles in which aerospace technology is used. The information contained herein is intended for use in the selection of the power source most appropriate to the needs of a particular vehicle or system. The information may also be used in the preparation of a power source specification. Considerations for use in making a trade study and an evaluation of the several power sources are included. More detailed information relating to specific power sources is available in other SAE Aerospace Information Reports or in Aerospace Recommended Practices.
Journal Article

Semi-empirical Combustion Efficiency Prediction of an Experimental Air-Blasted Tubular Combustor

2020-10-19
Abstract The preliminary gas turbine combustor design process uses a huge amount of empirical correlations to achieve more optimized designs. Combustion efficiency, in relation to the basic dimensions of the combustor, is one of the most critical performance parameters. In this study, semi-empirical correlations for combustion efficiencies are examined and correlation coefficients have been revised using an experimental air-blasted tubular combustor that uses JP8 kerosene aviation fuel. Besides, droplet diameter and effective evaporation constant parameters have been investigated for different operating conditions. In the study, it is observed that increased air velocity significantly improves the atomization process and decreases droplet diameters, while increasing the mass flow rate has a positive effect on the atomization—the relative air velocity in the air-blast atomizer increases and the fuel droplets become finer.
Technical Paper

Lean-Burn Stratified Alcohol Fuels Engines of Power Density up to 475 kW/Liter Featuring Super-Turbocharging, Rotary Valves, Direct Injection, and Jet Ignition

2020-09-15
2020-01-2036
Direct injection (DI) and jet ignition (JI), plus assisted turbocharging, have been demonstrated to deliver high efficiency, high power density positive ignition (PI) internal combustion engines (ICEs) with gasoline. Peak efficiency above 50% and power density of 340 kW/liter at the 15,000 rpm revolution limiter working overall λ=1.45 have been report-ed. Here we explore the further improvement in power density that may be obtained by replacing gasoline with ethanol or methanol, thanks to the higher octane number and the larger latent heat of vaporization, which translates in an increased resistance to knock, and permits to have larger compression ratios. Results of simulations are proposed for a numerical engine that uses rotary valves rather than poppet valves, while also using mechanical, rather than electric, assisted turbocharging. While with gasoline, the power density is 410-420 kW/liter, the use of oxygenates permits to achieve up to 475 kW/liter working with methanol.
Technical Paper

Two Prototype Engines with Colliding and Compression of Pulsed Supermulti-Jets through a Focusing Process, Leading to Nearly Complete Air Insulation and Relatively Silent High Compression for Automobiles, Motorcycles, Aircrafts, and Rockets

2020-04-14
2020-01-0837
We have proposed the engine featuring a new compressive combustion principle based on pulsed supermulti-jets colliding through a focusing process in which the jets are injected from the chamber walls to the chamber center. This principle has the potential for achieving relatively silent high compression around the chamber center because autoignition occurs far from the chamber walls and also for stabilizing ignition due to this plug-less approach without heat loss on mechanical plugs including compulsory plasma ignition systems. Then, burned high temperature gas is encased by nearly complete air insulation, because the compressive flow shrinking in focusing process gets over expansion flow generated by combustion.
Standard

Heater and Accessories, Aircraft Internal Combustion Heat Exchanger Type

2019-10-01
CURRENT
AS8040C
This SAE Aerospace Standard (AS) covers combustion heaters and accessories used in, but not limited to, the following applications: a Cabin heating (all occupied regions and windshield heating) b Wing and empennage anti-icing c Engine and accessory heating (when heater is installed as part of the aircraft) d Aircraft deicing
Technical Paper

Advanced Exergy Analysis of an Air Craft Gas Turbine Engine at Different Power Loading Operations

2019-09-16
2019-01-1863
The innovations in aircraft propulsion have been identified as the key parameter towards the progress in transportation. Continuous advancement in the performance and efficiency of propulsion has enabled aircraft to travel over larger distances with higher speed. Aviation is also responsible for approximately 2% of total greenhouse gas emission and is expected to grow around 3% by 2050. The present article aims to use the exergetic analysis of a turboprop engine which should be helpful in designing of such engines and also helps these engine users to regulate and select the operation modes. A gas turbine with film air cooling of turbine blades has been proposed to be the turboprop engine. The engine is analyzed on exergy point of view at different power loading operation modes and the performance is studied.
Technical Paper

The Szorenyi Three-Chamber Rotary Engine Concept

2019-09-09
2019-24-0168
Currently automotive engines are reciprocating or Wankel rotary engine types. Reciprocating engines are bulky, heavy and complex, mainly due to the intake and exhaust valves and their associated cam-train. Wankel engines have a low rotor rev limit, and have inefficient sealing of the apex seals leading to poor economy and undesirable emission gases. The Rotary Engine Development Agency (REDA) has designed a new three-chamber rotary internal combustion engine concept using an adaptation of the patented Szorenyi Curve. The new design is an evolution of the design which was the subject of SAE Technical Paper 2017-01-2413 and SAE publication ‘So You Want to Design Engines: UAV Propulsion Systems’. This paper describes the features of the new three-chamber engine concept and includes an analysis of the major shortcomings of the Wankel engine.
Journal Article

High Power-Density, High Efficiency, Mechanically Assisted, Turbocharged Direct-Injection Jet-Ignition Engines for Unmanned Aerial Vehicles

2019-05-02
Abstract More than a decade ago, we proposed combined use of direct injection (DI) and jet ignition (JI) to produce high efficiency, high power-density, positive-ignition (PI), lean burn stratified, internal combustion engines (ICEs). Adopting this concept, the latest FIA F1 engines, which are electrically assisted, turbocharged, directly injected, jet ignited, gasoline engines and work lean stratified in a highly boosted environment, have delivered peak power fuel conversion efficiencies well above 46%, with specific power densities more than 340 kW/liter. The concept, further evolved, is here presented for unmanned aerial vehicle (UAV) applications. Results of simulations for a new DI JI ICE with rotary valve, being super-turbocharged and having gasoline or methanol as working fuel, show the opportunity to achieve even larger power densities, up to 430 kW/liter, while delivering a near-constant torque and, consequently, a nearly linear power curve over a wide range of speeds.
Standard

Thermodynamics of Incompressible and Compressible Fluid Flow

2019-04-11
CURRENT
AIR1168/1A
The fluid flow treated in this section is isothermal, subsonic, and incompressible. The effects of heat addition, work on the fluid, variation in sonic velocity, and changes in elevation are neglected. An incompressible fluid is one in which a change in pressure causes no resulting change in fluid density. The assumption that liquids are incompressible introduces no appreciable error in calculations, but the assumption that a gas is incompressible introduces an error of a magnitude that is dependent on the fluid velocity and on the loss coefficient of the particular duct section or piece of equipment. Fig. 1A-1 shows the error in pressure drop resulting from assuming that air is incompressible. With reasonably small loss coefficients and the accuracy that is usually required in most calculations, compressible fluids may be treated as incompressible for velocities less than Mach 0.2.
Article

Pratt & Whitney receives $437M for continued adaptive engine development

2018-09-12
Pratt & Whitney was awarded the contract modification by the U.S. Air Force Life Cycle Management Center for the Adaptive Engine Transition Program. Through AETP, Pratt & Whitney was tasked with designing, fabricating, integrating, and testing complete, flight-weight adaptive engines – the contract modification allocates funding for “risk reduction” activities related to adaptive engine development.
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