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This paper presents an integrated chassis controller with multiple hierarchical layers for 4WID/4WIS electric vehicle. The proposed systematic design consists of the following four parts: 1) a reference model is in the driver control layer, which maps the relationship between the driver's inputs and the desired vehicle motion. 2) a sliding mode controller is in the vehicle motion control layer, whose objective is to keep the vehicle following the desired motion commands generated in the driver control layer. 3) By considering the tire adhesive limits, a tire force allocator is in the control allocation layer, which optimally distributes the generalized forces/moments to the four wheels so as to minimize the tire workloads during normal driving. 4) an actuator controller is in the executive layer, which calculates the driving torques of the in-wheel motors and steering angles of the four wheels in order to finally achieve the distributed tire forces.

A full drive-by-wire electric vehicle, named Urban Future Electric Vehicle (UFEV) is developed, where the four wheels' traction and braking torques, four wheels' steering angles, and four active suspensions (in the future) are controlled independently. It is an ideal platform to realize the optimal vehicle dynamics, the marginal-stability and the energy-efficient control, it is also a platform for studying the advanced chassis control methods and their applications. A centralized control system of hierarchical structure for UFEV is proposed, which consist of Sensor Layer, Identification and Estimation Layer, Objective Control Layer, Forces and Motion Distribution Layer, Executive Layer. In the Identification and Estimation Layer, identification model is established by utilizing neural network algorithms to identify the driver characteristics. Vehicle state estimation and road identification of UFEV based on EKF and Fuzzy Logic Control methods is also conducted in this layer.

Electronic braking system (EBS) of commercial vehicle is developed based on Anti-lock Braking System (ABS), for the purpose of enhancing the braking performance. Based on the previous study, this paper aims at the development and research on the control strategy of advanced electronic braking system for commercial vehicle, which mainly includes braking force distribution and multiple targets control strategy. In the study of braking force distribution control strategy, the mass of vehicle and the axle loads will be calculated dynamically and the braking force of each wheel will be distributed regarding to the axle loads. The braking intention recognition takes the brake pad wear into account when braking uncritically, so it can detect a difference in the pads between the front and the rear axles. The brake assist strategy supports the driver during emergency braking and the braking distance is shortened by the reduction of the braking system response time.

Pneumatic Electric Braking System (EBS) is getting widely spread for commercial vehicles. Pneumatic EBS improves the problem of slow response of traditional pneumatic braking system by implementing brake-by-wire. However, the time-delay response and hysteresis of some electro-pneumatic components and some other issues decrease the response and control accuracy of the pneumatic EBS.

Four-wheel independent control electric vehicle is a new type of x-by-wire EV with four wheels independent steering and four wheels independent drive/brake systems. In order to take full advantage of the vehicle's performance potential, this paper presents a novel integrated chassis control strategy. In the paper, the strategy is designed by the hierarchical control structure and divided into integrated control layer and allocation layer. By this method, the control logical can be modularized and simplified. In the integrated control layer, Model Prediction Control (MPC) is adopted to design the integrated control unit, which belongs to be a kind of local optimization algorithm with feedback correction features. Using this method could avoid the system performance degradation caused by the control model mismatch. The control allocation layer is to optimally distribute the vehicle control forces to the steering/driving/brake actuators on each wheel.

Electronic braking system (EBS) of commercial vehicle is developed from ABS to enhance the brake performance. Based on the early development of controller hardware, this paper starts with an analysis of the definition of EBS. It aims at the software design of electronic control unit, and makes it compiled into the controller in the form of C language by the in-depth study about control strategy of EBS in different braking conditions. Designed controller software is divided into two layers. The upper control strategy includes the recognition algorithm of driver's braking intention, estimation algorithm of the vehicle state, conventional braking strategy which consists of the algorithm of deceleration control and braking force distribution, and emergency braking strategy which consists of the algorithm of brake assist control and ABS control.