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Technical Paper

Microstructural Evaluation of Ti-6Al-4V Alloy Treated With Pulsed Laser Nd:YAG

2012-10-02
2012-36-0413
The present study concerns laser surface nitriding of Ti-6Al-4V. The Ti-6Al-4V alloy was submitted a superficial treatment of pulsed laser Nd:YAG (λ=1.064 μ\m) in atmosphere of 40wt% nitrogen-60wt% argon. The samples were characterized by optical microscopy and electron scanning microscopy. The microstructure of the surface nitrided Ti-6Al-4V consists of TiN dendrites distributed in α--Ti matrix. It can be noted that there is a significant enhancement in surface roughness after surface nitriding (6.60 μm) as compared to the as received Ti-6Al-4V (0.46 μm). The microhardness of the surface is improved to 1100 VHN as compared to the 340 VHN of substrate.
Technical Paper

Comparative study of creep resistance in Ti-6Al-4V alloy with different heat treatments

2010-10-06
2010-36-0352
Materials with appropriate behavior at high temperatures and aggressive environments have become a scientific and technological necessity nowadays. Studies have been undertaken for improvement in getting new alloys, especially for the reevaluation of existing commercial alloys, through the acquisition of data under conditions of higher severity. In this context it was used for this work to Ti-6Al-4V in the form of cylindrical bars, provided forged and annealed at 190°C for 6 hours and cooled in air, which has favorable properties for aerospace application. The alloy after heat treatments to obtain the bimodal structures, martensite and Widmanstätten was subjected to creep tests at 600°C under the conditions of 250 and 319 MPa, in the form of constant load. The structures of Widmanstätten and martensite showed higher creep resistance in both stress conditions used in the trials.
Technical Paper

Microstructural investigation of Ti-48Al-2Cr-2Nb (at.%) obtained by powder metallurgy using hot uniaxial pressing

2008-10-07
2008-36-0264
The aim of this paper is to analyze the microstructural development in samples of Ti-48Al-2Cr-2Nb (at.%) alloys obtained by powder metallurgy (P/M). This alloy has potential applications when high operating temperatures are required, e. g. turbines, aerospace applications, automotive engines valves and turbocharger rotors. The elementary powders were mixed for 1 hour, cold uniaxially pressed at 60 MPa and sintered at 1100°C, for 1 hour, under vacuum. Then, the specimens were milled and submitted to a second stage that included cold isostatic pressing (400 MPa) with subsequent hot uniaxial pressing (20 MPa), between 900 up to 1200°C, for 2 hours, in argon atmosphere. The alloys were characterized by XRD (X-ray diffraction), SEM (Scanning Electron Microscopy), EDS (Energy Dispersive Spectroscopy) and Vickers microhardness measurements. The results indicated the viability of the route and the tendency of a lamellar microstructure in high sintering temperatures.
Technical Paper

The Oxidation Effect in the Titanium Alloy at High Temperature

2007-11-28
2007-01-2814
The aim of this paper is to study of oxidation effects in creep of the Ti-6Al-4V alloy, in different atmospheres (air, nitrogen and argon). The samples were treated during 24 hours at 600°C in different atmospheres The samples treated during 24 hours at 600°C and the oxidation behavior in each atmosphere was observed. The oxidation was more aggressive in air atmosphere, forming TiO2 film in the surface. The alloy was tested in creep at 600°C in argon, nitrogen and air atmospheres using 250 MPa. The behavior of creep curves shows that useful life is better in atmospheres not so oxidant.
Technical Paper

Production of Ti-35Zr-10Nb Alloy by Powder Metallurgy for Automotive Application

2004-11-16
2004-01-3353
The automotive industry has identified several automobile components that could be replaced with titanium alloy components, either through direct replacement in existing designs or, preferably, in new designs to fully exploit the unique properties of titanium. The alloy processing by powder metallurgy (M/P) eases the obtainment of parts with complex geometry and, probably, cheaper. In this work, results of the Ti-35Zr-10Nb alloy production are presented. This alloy due to its high wear, impact and corrosion resistance is a promising candidate for automotive applications. Samples were produced by mixing of initial metallic powders followed by uniaxial and cold isostatic pressing with subsequent densification by sintering between 900-1400 °C, in vacuum. Sintering behavior was studied by means of dilatometry. Sintered samples were characterized for phase composition, microstructure and microhardness by X-ray diffraction, scanning electron microscopy and Vickers indentation, respectively.
Technical Paper

CVD Diamond Films on WC-Co with a Vanadium Carbide Thermal Diffusion Layer

2004-11-16
2004-01-3295
CVD diamond film deposition on WC-Co substrate is the most likely application of diamond CVD technology towards large scale production, due to its suitability to aluminium alloys machining in the automotive and aerospace industry. Several film-substrate interfaces and surface modifications have been developed aiming higher levels of simultaneous diamond film-substrate adherence and substrate surface toughness, however the results are still far bellow industry requirements for widen scale application. In this work a new interface is introduced in the CVD diamond films technology, which consists of a thermo-reactive deposited and diffused vanadium carbide layer, highly adequate to diamond films deposition on cemented carbide cutting and forming tools. This interface presents good diamond growth characteristics, thermal expansion coefficient similar to the substrate and, in addition, high hardness and mechanical strength.
Technical Paper

Optimization of the Mechanical Properties of Low-Carbon Steels by Formation of a Multiphase Microstructure

2001-03-05
2001-01-3872
In this work five methods of heat treatments are investigated in order to obtained convenient volume fractions of ferrite, bainite, martensite and retained austenite, starting with a low carbon steel and seeking the distinction of the phases, through optical microscopy. Specific chemical etching is improved. The results in tensile and fatigue tests were accomplished and the results were related with the microstructural parameters. The results show that the mechanical properties are closely related with the phases, grains size and the phases morphology.
Technical Paper

Diamond Chemical Vapor Deposition on Cutting Tools

1998-11-09
982876
The diamond thin films chemical vapor deposition (CVD) on sintered tungsten carbide (WC-Co) tools shows increasing interest in the technological research, due to rapid growing utilization of aluminum alloys, like Al-Si alloys, in the automotive industry. Sintered carbides, mainly diamond coated sintered carbides, are very suitable to machine aluminum alloys. The cobalt binder that accounts for the WC-Co substrate toughness degrades the interface film-substrate, catalyzing the formation of graphite preferentially to diamond during the deposition process. In addition, stresses are generated in the interface between WC-Co substrate and deposited diamond film due to thermal expansion mismatch. These two factors are a technological neck to large-scale production of diamond CVD coatings for machining tools. In this work, several interface pre-treatments were developed and applied resulting in high film-substrate adherence, adequate for machining tool purposes.
Technical Paper

Preliminary Study for Development of Numerical Analysis of Identation in an Steel to Automotive Industry

1995-10-01
952243
In the present work we study the static indentation, i.e., the formation of small dents which result from laboratory tests specifically developed with this purpose. A mathematical model will be presented. It is based on the numerical and experimental tests performed with previous adjustment of all the mechanical variables involved. This model considers the test specimen and indentator geometry, the sheet anisotropic condition, the sheet's plasticity, and the contact conditions between the plate and the indentator developed. There is a goal to satisfy: specific requirements of a consumer market which is continuously willing for the development of materials with thinner thickness and better mechanical properties. To reach this goal, high strength steels manufactured by the SCAL (Sheet Continuous Annealing Line) are already been produced and tested in experimental scale. These bake-hardening steels can be used to manufacture external panels in the automobile industry.
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