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FEA Beyond Basics Thermal Analysis

2019-12-16
Finite Element Analysis (FEA) is a powerful and well recognized tool used in the analysis of heat transfer problems. However, FEA can only analyze solid bodies and, by necessity thermal analysis with FEA is limited to conductive heat transfer. The other two types of heat transfer: convection and radiation must by approximated by boundary conditions. Modeling all three mechanisms of heat transfer without arbitrary assumption requires a combined use of FEA and Computational Fluid Dynamics (CFD).
Technical Paper

Analysis and Aerodynamic Stability on Design of Low cost and Economical Monocopter

2019-11-21
2019-28-2523
Most recent or all developments in the field of small UAV’s seem to use Quadcopters. It’s a valued commenting that a quadcopter is a smaller amount stable than a similar regular chopper and is additionally less economical. A Quadcopter UAV’s with four propellers is always a major concern to the society when brings to its stability as its major factor. To design and analyze the use of one propeller monocopter is the main objective of this paper. Wacky Whirler technology used here to demonstrate the passage of the monocopter. It is a single propeller powered with a coreless motor which is a modern enhancement in the UAV. It is based on the All Rotating monocopter theory. In the proposed system, controller based on IOT can be used which will be helpful in monitoring and processing the microdrone status.
Technical Paper

Injury Reduction in Vehicle to Pedestrian Collision using Deployable Pedestrian Protection System in Vehicles

2019-11-21
2019-28-2551
Head injuries are the main source of road fatalities in when a pedestrian is involved in an accident with the vehicle. The frontal part of vehicle such as engine hood, lower-windshield area and A-pillars are the possible location of head impact in such accidents. The head impact with hard points located in these areas result in the fatal head injuries. The effect of impact can be reduced by using the deployable pedestrian protection systems (DPPS) such as hood-lifters and windshield airbag in the vehicle. The study shows how these systems are effective in reducing the fatalities in pedestrian accidents and how to evaluate the performance of these deployable systems.
Technical Paper

MOLD IN COLOR DIAMOND WHITE ASA MATERIAL FOR AUTOMOTIVE EXTERIOR APPLICATION

2019-11-21
2019-28-2562
In this paper, mold in color diamond white ASA material has been explored for front bumper grill, fender arch extension and hinge cover applications. Other than aesthetic requirements, these parts have precise fitment requirement under sun load condition in real world usage profile. Structural durability of the design was validated by virtual engineering. Part design and material combinations with better tooling design iterations were analysed by using mold flow analysis. Complete product performances were validated for predefined key test metrics such as structural durability, thermal aging, cold impact, scratch resistance, and weathering criteria. This part met required specification. This mold in color ASA material-based parts has various benefits such as environmentally friendly manufacturing by eliminating environmental issues of coating, easily recycled, and faster part production because intended color achieved in one step during molding.
Technical Paper

Aerodynamic analysis of race car using active wing concept.

2019-11-21
2019-28-2395
In high speed race cars, aerodynamics is an important aspect for determining performance and stability of vehicle. It is mainly influenced by front and rear wings. Active aerodynamics consist of any type of movable wing element that change their position based on operating conditions of the vehicle to have better performance and handling. In this work, front and rear wings are designed for race car prototype of race car. The high down force aerofoil profiles have been used for design of front and rear wing. The first aerodynamic analysis has been performed on baseline model without wings using CFD tool. For investigation, parameters considered are angle of attack in the range of 0-18˚ for front as well as rear wing at different test speeds of 60, 80, 100 and 120 kmph. The simulation is carried out by using ANSYS Fluent. The simulation results show significant improvement in vehicle performance and handling parameters.
Technical Paper

Telescopic Rear Wiper Arm with Cam and Roller Mechanism for Increased Wiping Area

2019-11-21
2019-28-2407
All round visibility is critical for safety of vehicle and road users. A vehicle must be designed in such a way that the driver encounters minimal hindrance for visibility of vehicle surroundings. This is even more essential during poor visibility conditions like during rain, snow, heavy fog etc. At present, wiper systems play an essential role in providing better visibility. There are other technological aides like cameras, sensors etc., but they must be considered as secondary systems, the must not be relied upon. Current wiper systems for front windscreen are very efficient, in terms of wiping area. But the wiper systems for rear windscreen are starkly opposite. The rear wiper arm length is very low, mainly due to low height of rear windscreen. This combined with the motion of wiper arm in an arc, results in low wiping area, leading to poor visibility through rear mirror. This paper addresses this problem with a simple solution - Telescopic Wiper Arm with Cam and Roller Mechanism.
Technical Paper

Suspension hard points optimisation

2019-11-21
2019-28-2419
Objective This paper explores the usage of Altair simulation driven optimisation process, Front Suspension hard points of a sedan Car model are optimised for specific target toe curves using MotionView, MotionSolve and HyperStudy This process gives the optimal hard point values to match the target curves without much iterations. Methodology Parametric Multibody model of the front end of sedan is built in MotionView. To Carry out optimisation HyperStudy is used where few of the suspension hard points which affect the toe curves are chosen as design variable. For the chosen Design variables upper and lower bound limits are specified. Ride, Roll and lateral force tests are performed. Optimisation is performed using HyperStudy where it iterates the suspension hard points to match the target toe curves. Each iteration response can be visualized in HyperStudy and can be compared with the target toe curve.
Technical Paper

A Self-Intelligent Traffic Light Control System based on Traffic Environment using Machine Learning

2019-11-21
2019-28-2459
In this paper, we will detect and track vehicles on a video stream and count those going through a defined line and to ultimately give an idea of what the real-time on street situation is across the road network. Our major objective is to optimize the delay in transit of vehicles in odd hours of the day. It uses YOLO object detection technique to detect objects on each of the video frames And SORT (Simple Online and Realtime Tracking algorithm) to track those objects over different frames. Once the objects are detected and tracked over different frames a simple mathematical calculation is applied to count the intersections between the vehicles previous and current frame positions with a defined line. At present, the traffic control systems in India, lack intelligence and act as an open-loop control system, with no feedback or sensing network. Present technologies use Inductive loops and sensors to detect the number of vehicles passing by.
Technical Paper

Low Voltage Powertrain in Light Electric Vehicles

2019-11-21
2019-28-2467
Engineering objective Light Electric Vehicles (LEV) with Li-ion batteries suffer from short battery life and poor efficiency, due to low grade electronics. Battery management systems (BMS) cannot always keep the pack in balance, and after cell voltages drift, capacity of the pack diminishes and some cells may destruct, causing a fire. The paper describes a novel approach to LEV powertrains using parallel connected battery cells & control methodology that keep cells in balance naturally, thereby eliminating BMS and hence safer to use. Li-Ion cells with different chemistries can be used and superior thermal management reduces temperature rise, resulting in longer battery life. Methodology Based on the original invention by the author, the system circuit schematics was designed and simulated using OrCAD PSpice. After obtaining results from the simulation, the first prototype device was constructed and tested in laboratory.
Technical Paper

PMSM motor drive for Electric Vehicle applications

2019-11-21
2019-28-2475
To control air pollution in urban areas and to reduce carbon print in the cities, nowadays EV’s are preferred over IC engine vehicles. Earlier Electric vehicles used DC motor and Induction motors. But Brushless Permanent Magnet motors are preferred over Induction motor for EV’s due to their High Torque density, high-power density and highly efficiency. Prevalent Electric vehicles today have Brushless DC motors. Compared to BLDC, PMSM motor have smoother control and negligible torque ripplesThus, PMSM motor is preferred over BLDC for Electric Vehicle, because of its sinusoidal back emf which results in smoother control, and results into smoother and more comfortable driving experience to users. Methodology Sensor based field-oriented control (FOC) is implemented in 48 V 5kW Interior PMSM motor. . To start the Synchronous motor initial position of the rotor magnetic field should be known.
Technical Paper

Thermal Management of Li-Ion Battery Pack using GT-SUITE

2019-11-21
2019-28-2500
Objective It is very important to simulate the battery pack being built to understand its behavior when used in applications especially Electric vehicles (EV). All Li-Ion cells are not the same. They need to be characterized before building any battery pack. Hence modeling the battery pack to simulated its performance in the actual conditions becomes important. Methodology To understand the behavior of cells in the on-field environment, they are tested at various conditions like different rates of charging/discharging, various depth of discharge (DOD), ambient temperature, etc. HPPC test is also performed on cells to derive its RC model equivalent model. GT Suite simulation software is used to model the Li-Ion cell using the testing data. Depending on the pack configuration, the modeled cell is connected in the required series and parallel configuration, to study the battery pack with respect to aging, performance and cooling requirements.
Technical Paper

Electric Vehicle Thermal Management System For Hot Climate Regions

2019-11-21
2019-28-2507
ELECTRIC VEHICLE THERMAL MANAGEMENT SYSTEM FOR HOT CLIMATE REGIONS Rana Tarun*, Yamamoto Yuji, Kumar Ritesh, Bhagatkar Shubhada Pranav Vikas India Private Limited, India Key Words Electric Vehicles (EV); Battery Thermal Management System (BTMS); COP; Electric Vehicle Thermal Management System (EVTMS); BTMS and HVAC System Integration; Thermal System Performance Comparison; Active Liquid Cooling; EV Battery Cooling Research and/or Engineering Questions/Objective Electric Vehicles is the need of time to limit global warming and it is in application at a wide scale in colder or mild climate regions where ambient temperature is limited to mild or moderate level. Its application (Heat pump, CO2) is constrained to cold climates only due to securing better COP for heating function, sacrificing cooling COP of the existing system when operated in Hot Climate Regions, thus limiting its application to nearly half of the automotive user-base.
Technical Paper

Thermal Challenges in Automotive Exhaust System through Heat Shield Insulation

2019-11-21
2019-28-2539
While advanced automotive system assemblies contribute greater value to automotive safety, reliability, emission/noise performance and comfort, they are also generating higher temperatures that can reduce the functionality and reliability of thesystem over time. Thermal management and insulation are extremely important and highly demanding in BSVI, RDE and Non-IC engine operating vehicles. Passenger vehicle and Commercial vehicle exhaust systems are facing multiple challenges such as packaging constraints, weight reduction andthermalmanagement requirements.Frugal engineering is mandatory to develop heat shield in the exhaust system with minimum heat loss. The focus of the paper is to design, develop and validate heat shield products with different variables such as design gap, insulation material, sheet metal thickness and manufacturing processes. 1D and 3D computational simulations are performed with different gaps from 3 mm to 14 mm are considered.
Technical Paper

Replacing twin electric fan radiator with Single fan radiator

2019-11-21
2019-28-2381
Downsizing is one of the crucial activities being performed by every automotive engineering organization. The main aim is to reduce – Weight, CO2 emissions and achieve cost benefit. All this is done without any compromise on performance requirement or rather with optimization of system performance. This paper evaluate one such optimization, where-in radiator assembly with two electric fan is targeted for downsizing for small commercial vehicle application. The present two fan radiator is redesigned with thinner core and use of single fan motor assembly. The performance of the heat exchanger is tested for similar conditions back to back on vehicle and optimized to get the balanced benefit in terms of weight, cooling performance and importantly cost. This all is done without any modification in vehicle interface components except electrical connector for fan. The side members and brackets design is also simplified to achieve maximum weight reduction.
Technical Paper

Child Safety Lock Override Mechanism - For Woman Safety

2019-11-21
2019-28-2403
Child safety lock override mechanism - For Woman Safety Woman safety is a major concern in present world and the related laws ensure that government also cares for it. Mostly in public taxies, there is possibility for the driver to harass women occupant by activating the child safety lock without her knowledge. Purpose of child safety lock is to prevent child in the rear seat from opening the door and fall from vehicle. This will cause severe injury to the child. When child lock is ON, Inside Door handle becomes inoperative and the child cannot open the door. Only way to open door is through outside handle. But there is possibility for Taxi driver to kidnap the woman customer by enabling child safety lock, so that inside handle becomes inoperative and make her get trapped in car. To prevent such cases in future, Ministry of Road Transport ordered the manufacturers to delete child safety lock for all commercial vehicles.
Technical Paper

Optimization of the critical parameters affecting the fuel lid performance

2019-11-21
2019-28-2413
Fuel lid is one of the parts which are mostly operated mechanically by the end user while filling the fuel. Therefore part design should be done in such a manner that it can be operated smoothly without any hassles. The conventional steel fuel filler doors are of two types: Three-piece type fuel filler doors also known as the dog-leg type and two-piece type fuel filler doors also known as the butterfly type. Both types of fuel filler doors have a pin that acts as a rotational hinge axis about which the fuel filler door opens and closes. Depending on the styling and shape of the side body outer, fuel lid type is decided. In the current study, dog-leg type fuel lid is considered. The factors that primarily affect the opening-closing performance are the weight of fuel lid, hinge axis, and the friction at the hinge area. The orientation of the hinge axis is derived from the profile of the side body outer panel. The fuel lid weight and hinge axis are decided in the initial design stage.
Technical Paper

Study on effect of HVAC Air Flow Distribution on Windows Fogging

2019-11-21
2019-28-2414
Windshield & Windows fogging up in cars has long been a topic of interest & concern. Lot of research has already been put into Front/Rear windshield fogging up issue and, Defrosters, Heated Windshields have been designed to remove the fog effectively. However, Windows Fogging up is still one of the major concerns faced while driving, as it obscures the drivers' field of vision and raises safety concerns. Windows fogging up is a phenomenon in which Moisture is condensed on the glass of the window. It is classified into two categories - Inside Fogging and Outside Fogging. When Ambient temperature is lower than the cabin temperature, the moisture is condensed on the inside surface of the glass. In this case the moisture is added inside the cabin by the occupants when they exhale air. Similarly when the Cabin temperature is lower than the ambient temperature, the moisture from atmosphere is condensed on the outer surface of the glass.
Technical Paper

Multi body dynamic simulation of tyre traction trailer

2019-11-21
2019-28-2430
Tyre Traction Trailer is a device designed to find the Peak Brake co-efficient of C2 and C3 tyre as per ECE R117. The trailer is towed by the truck and is braked suddenly to evaluate braking co-efficient of specimen tyre. It is a single wheel trailer equipped with load cell to capture tire loads (Normal and longitudinal)while braking. Traction Trailer is modelled in MSC Adams and rigid body simulation is carried out for static stability of the system. Dynamic simulations were performed to understand locking of wheels during braking. Body frame was further modelled as flex body to perform structural analysis of the frame. The paper contains stress and deformation plots of trailer Structure under various loading conditions, change in Centre of gravity, weight transfer and forces on springs during braking and cornering, plots of tractive and normal load on tyre during braking.
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