On-board diagnosis of engine and transmission systems has been mandated by government regulation for light and medium vehicles since the 1996 model year. The regulations specify many of the detailed features that on-board diagnostics must exhibit. In addition, the penalties for not meeting the requirements or providing in-field remedies can be very expensive. This course is designed to provide a fundamental understanding of how and why OBD systems function and the technical features that a diagnostic should have in order to ensure compliant and successful implementation.
This course is designed to provide an overview of the fundamental design objectives and the features needed to achieve those objectives for generic on-board diagnostics. The basic structure of an on-board diagnostic will be described along with the system definitions needed for successful implementation.
The passive pre-chamber is valued for its jet ignition and is widely used in the field of gasoline direct injection (GDI) for small passenger cars, which can improve the performance of lean combustion. However, the scavenging and ignition combustion stability of the engine at low speed is a shortcoming that has not been overcome. Simply changing the structural design to increase the fluidity of MC and PC may lead to a reduction in jet ignition performance, which in turn will affect engine dynamics. This investigation is based on a non-uniformly nozzles distributed passive pre-chamber, which is adjusted according to the working fluid exchange between PC and MC. The advantages and disadvantages of the ignition mode of PC and SI in the target engine speed range are compared through optical experiments on a small single cylinder GDI engine. The results show that with the increase of λ from 1.0 to 1.6, the promotion effect of PCJI on load performance gradually decreases.
To satisfy recent stringent exhaust gas regulations, large amounts of Rh and Pd have been often employed in three-way catalysts (TWCs) as main active components. However, application of Pt-based TWCs are limited due to their lower thermal stability than Pd. Previously, we found that Pt-based TWCs with a small amount of CeO2 showed high catalytic performance in gasoline vehicles test. Especially, calcined CeO2 at high temperature before Pt loading (cal-CeO2) showed higher catalytic activity than untreated CeO2 after endurance at 1000 degree centigrade. This result could be attributed to higher redox performance and Pt dispersion derived from strong interaction between Ce and Pt. Even though cal-CeO2 has low specific surface area (SSA) given by preliminary calcination, it shows strong effects on catalytic performance. In other word, improvement of its SSA could be the most powerful way to prepare highly active Pt catalysts.
In the perspective of a reduction of emissions and a rapid decarbonization, especially for compression ignition engines, hydrogen plays a decisive role. The dual fuel technology is perfectly suited to the use of hydrogen, a fuel characterized by great energy potential. In fact, replacing, at the same energy content, the fossil fuel with a totally carbon free one, a significant reduction of the greenhouse gases, like carbon dioxide and total hydrocarbon, as well as of the particulate matter can be obtained. The dual fuel with indirect injection of gaseous fuel in the intake manifold, involves the problem of hydrogen autoignition. In order to avoid this difficulty, the optimal conditions for the injection of the incoming mixture into the cylinder were experimentally investigated. All combustion processes have been carried out on a research engine with optical access. The engine speed has been set at 1500 rpm, while the EGR valve has been deactivated.
The gasoline particulate filter (GPF) represents a practical solution for particulate emissions control in light-duty gasoline-fueled vehicles. It is also seen as an essential technology in North America to meet the upcoming US EPA tailpipe emission regulation, as proposed in the “Multi-pollutant Rule for Model Year 2027”. The goal of this study was to introduce advanced, uncoated GPF products and measure their particulate mass (PM) reduction performance within the existing US EPA FTP vehicle testing procedures, as detailed in Code of Federal Regulations (CFR) part 1066. Various state-of-the-art GPF products were characterized for their microstructure properties and lab-bench performance for pressure drop and filtration efficiency, were then subjected to an EPA-recommended 2000mile on-road break-in, and finally were tested on an AWD vehicle chassis-dyno emissions test cell at both 25C and -7C ambient conditions.
The impending emission regulations in both China (CN7) and the United States (Tier 4) are set to impose more stringent emission limits on hydrocarbons (HC), carbon monoxide (CO), nitrogen oxides (NOx), and particulate matter (PM). CN7 places particular emphasis on reducing particulate number (PN) thresholds, while the forthcoming United States Tier 4 legislation is primarily concerned with reducing the allowable particulate matter (PM) to an assumed limit of 0.5 mg/mile. Given the more stringent constraints on both PN and PM emissions, the development of enhanced aftertreatment solutions becomes imperative to comply with these new regulatory demands. Coated Gasoline Particulate Filters (cGPF) play a pivotal role as essential components for effective PN and PM abatement.
Options for CNVII emission legislation are being widely investigated in a national program organized by China Vehicle Emission Control Center (VECC) since early 2020. It is foreseen that this possibly last legislation in China will have more stringent emission requirements compared to CNVI, including further reduction of nitrogen oxide (NOx), inclusion of nitrous oxide (N2O) and sub-23 nm particle number (PN) and etc. This study investigates the technical feasibility to fulfill a CNVII emission legislation scenario, based on a modified CNVI 8 L engine operating under both cold and hot World Harmonized Transient Cycle (WHTC) and Low Load Cycle (LLC). Methods to address the challenges are discussed and validated, including a twin dosing system, electric heater, hybrid concept of combining Copper (Cu-), Iron (Fe-) and Vanadium (V-) SCR technologies, high filtration DPF and optimization of engine calibration and urea dosing strategies.
When used with urea-water solution forming ammonia, Selective Catalytic Reduction (SCR) catalyst is a proven technology for greatly reducing tailpipe emission of nitrogen oxides (NOx) from Diesel engines. However, one major shortcoming of an SCR-based system is forming damaging urea deposits (crystals) in low temperature exhaust operations, especially exacerbated during lower exhaust temperature operations or higher injection rates. Deposits reduce SCR efficiency, damage exhaust components and induce high concentration ammonia slips. We describe here an Electrically Heated Mixer (EHM™) demonstrated on a Diesel engine markedly inhibiting deposit formation in urea SCR systems, including in low (near 200 °C) exhaust temperature operations in both low and high urea injection rates in various, realistic engine operations. Engine test runs were conducted in long durations, 10 to 20 hours each, for a total of nearly 100 hours.
Hydrogen Internal Combustion Engines (H2 ICE) are gaining recognition as a nearly emission-free alternative to traditional ICE engines. However, H2 ICE systems face challenges related to thermal management, N2O emissions, and reduced SCR efficiency in high humidity conditions (15% H2O). This study assesses how hydrogen in the exhaust affects after-treatment system components for H2 ICE engines, such as SCR, HOC, and ASC. A series of Steady-state experiments with inlet H2 concentrations of 0.25% to 1% and gas stream moisture levels up to 15% H2O were conducted to characterize the catalyst response to H2 ICE exhaust. The data was used to calibrate and validate system component models, forming the basis for a system simulation. System model validation involved comparing the model against real-world data from production diesel engine after-treatment systems for transient cycles, including Federal Test Procedure (FTP), low-load cycle (LLC), and Ramp model cycle (RMC) data.
Exhaust gas recirculation technology is one of the main methods to reduce engine emissions. The pressure of the intake pipe of supercharged direct-injection diesel engine is high, and it is difficult to realize EGR technology. The application of Venturi tube can easily solve this problem. In this paper, the working principle of guide-injection Venturi tube is introduced, the EGR system and structure of a turbocharged diesel engine using the guide-injection Venturi tube are studied. According to the working principle of EGR system of turbocharged diesel engine, the model of guide-injection Venturi tube is established, the calculation grid is divided, and it is carried out by using Computational Fluid Dynamics method that the three-dimensional numerical simulation of the internal flow of Venturi tube under different EGR rates injection.