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Training / Education

Advanced Diesel Particulate Filtration Systems

2020-09-18
As diesel emissions regulations have become more and more stringent, diesel particulate filters (DPF) have become possibly the most important and complex diesel aftertreatment device. This seminar covers many DPF-related topics using fundamentals from various branches of applied sciences such as porous media, filtration and materials sciences and will provide the student with both a theoretical as well as an applications-oriented approach to enhance the design and reliability of aftertreatment platforms.
Training / Education

Fundamentals of Powertrain Design for Hybrid Electric Vehicles

2020-09-01
Driven by high fuel prices, environmental regulations, and consumer demand, the market for hybrid electric vehicles (HEV) has experienced rapid growth. Every major automotive company produces an HEV. There are approximately fifty different HEV models on the market and over eight million HEVs already sold. In order to meet current and future demands in the HEV and PHEV markets, success will depend on engineering personnel knowing how to develop and manufacture HEV powertrains. This two day seminar will cover the fundamentals of HEV powertrain design.
Training / Education

Fundamental Concepts of Turbocharging Modern Engines Current Practices and Trends

2020-06-16
Turbocharging is rapidly becoming an integral part of many internal combustion engine systems. While it has long been a key to diesel engine performance, it is increasingly seen as an enabler in meeting many of the efficiency and performance requirements of modern automotive gasoline engines. This web seminar will discuss the basic concepts of turbocharging and air flow management of four-stroke engines. The course will explore the fundamentals of turbocharging, system design features, performance measures, and matching and selection criteria.
Training / Education

ADAS Application Automatic Emergency Braking

2020-04-18
Active Safety, Advanced Driver Assistance Systems (ADAS) are now being introduced to the marketplace as they serve as key enablers for anticipated autonomous driving systems. Automatic Emergency Braking (AEB) is one ADAS application which is either in the marketplace presently or under development as nearly all automakers have pledged to offer this technology by the year 2022. This one-day course is designed to provide an overview of the typical ADAS AEB system from multiple perspectives.
Technical Paper

Development of high power density diesel engine for constant speed application

2019-11-21
2019-28-2566
Engine up gradation for higher power rating involves challenges that require hardware changes which not only increase cost but also demand higher space. This paper focuses on the up gradation of a 4 cylinder 4.9l CRDi engine from 24.03 kW/L to 30.75 kW/L by adjustment of various parameters to meet both emission and performance targets. Various challenges like higher exhaust temperature, increased peak firing pressure etc. were met using the proper calibration strategy. To meet SFC targets and keep peak firing pressures, exhaust temperatures within desired limits, different operating points for EGR, main injection timing, rail pressure have been optimized. The operating points for optimization were determined by conducting various drive trials on different type of load conditions in test bench. Calibration strategy involved the safe limits of NOx, soot, CO emissions, fuel consumption.pfp, and exhaust temperature.
Technical Paper

Materials for DPF and its Cleaning Methodologies

2019-11-21
2019-28-2565
Accumulation of ash in the Diesel Particulate Filter (DPF) with engine operating over the time is a major concern for all vehicle manufacturers, with BS VI and BS VII emission norms mandating the use of DPF. Ash deposition leads to increase in pressure drop across the filter and more frequent regeneration pattern, which can lead to sintering. It can hamper the capacity of soot loading, properties of DPF substrate material and can lower catalyst activity in case of Catalysed-DPF. Hence, removal of ash is important by defining the DPF cleaning methods. Primary source of ash is lubricant oil, taking part in the combustion. Lubricant additives like detergents and anti-wear agents are responsible for formation of metallic ash inside the DPF. Secondary source of metallic ash is fuel and engine wear out. The present paper elucidates the preparation of DPF samples including coating and canning of DPF substrates, with proper GBD.
Technical Paper

Experimental investigations on CO2 recovery from petrol engine exhaust using adsorption technology

2019-11-21
2019-28-2577
Energy policy reviews state that automobiles contribute 25% of the total Carbon-di-oxide (CO2) emission. The current trend in emission control techniques of automobile exhaust is to reduce CO2 emission. We know that CO2 is a greenhouse gas and it leads to global warming. Conversion of CO2 into carbon and oxygen is a difficult and energy consuming process when compared to the catalytic action of catalytic converters on CO, HC and NOX. The best way to reduce it is to capture it from the source, store it and use it for industry applications. To physically capture the CO2 from the engine exhaust, adsorbents like molecular sieves are utilized. When compared to other methods of CO2 separation, adsorption technique consumes less energy and the sieves can be regenerated, reused and recycled once it is completely saturated. In this research work, zeolite X13 was chosen as a molecular sieve to adsorb CO2 from the exhaust.
Technical Paper

Transient Response Analysis and Synthesis of an FSAE Vehicle using Cornering Compliance

2019-11-21
2019-28-2400
OBJECTIVE Race vehicles are designed to achieve higher lateral acceleration arising at cornering conditions. A focused study on the steady state handling of the car is essential for the analysis of such conditions. The transient response analysis of the car is also equally important to achieve best driver-car relationship and to quantify handling in the range suitable for a racing car. This research aims to investigate the design parameters responsible for the transient characteristics and optimize those design parameters. This research work examines the time-based analysis of the problem to truly capture the non-linear dynamics. Apart from tires, chassis can be tuned to optimize vehicle handling and hence the response times. METHODOLOGY To start with, the system is modelled with governing parameters and simulation is carried out to set baseline configurations. Steady state and transient handling simulations run independent of each other with independent logic, coded on MATLAB.
Technical Paper

The Dynamic Stability Index Calculator for Agricultural Tractors Equipped with Front End Loader

2019-11-21
2019-28-2420
The study aims to evaluate the lateral stability of tractor-front end loader system in consideration with difficult work conditions based on various loader bucket lifting heights from ground while driving a system on transversal slopes. In the proposed method the centre of gravity of tractor-front end loader system was calculated and analysed to evaluate the transversal overturning of the system. This overturning of the system was analysed by applying mathematical equations presented in past studies and compared with the newly developed prediction model for 3 test tractors of 25 HP. The excel spreadsheet comprised of mathematical equations used to calculate the Tractor Stability Index (TSI) on transverse slope with respect to loader bucket height and payload in dynamic condition. A criterion has been defined to categorize the Tractor Stability Index (TSI) poor to excellent on a scale of 0 to 4 where <0 being the very poor, 0-2 Poor, 2-4 Good and >4 being the excellent.
Technical Paper

Development of Systematic Technique for Design of Electric Motor Mounting System in EV/ HEV Application

2019-11-21
2019-28-2508
Last decade has been era of environmental awareness. Various programs have launched for making devices and appliances eco-friendly. This initiative has lead automobile industry toward hybridization and now total electrification of vehicles. Electric motor produce high frequency vibration along with high torque. Hence it needs to be isolated properly & carefully as these vibrations can damage other automobile parts. Dynamic response of electric motor is different from response of IC engines, so use of engine mounting design method is not suitable for designing mounting system for electric motor mounting system. In design of electric motor mounting, position and orientation of elastomeric mounts plays important role. Mounts used in passive vibration isolation are made up of elastomeric material which are stiff and resilient in nature.
Technical Paper

Design optimization for Engine mount

2019-11-21
2019-28-2540
The mounting of an engine plays important role in controlling the vibration transmissibility, alignment of transmission unit within specific limit. Design of any mounting system mainly depends on stiffness, allowed deformation and transmissibility of force, natural frequency and size w.r.t space constraints etc. This paper helps to study the behavior of engine mount with different layer of rubber with defer stiffness. Firstly the design of front engine mount with single rubber layer according to space constraint in vehicle and then analysis is done to determine the deformation and various results using CAE technique. As per the results, design is modified with varying layer of rubber pad and again analysis is done with same boundary condition followed by improved results.
Technical Paper

Thermal Challenges in Automotive Exhaust System through Heat Shield Insulation

2019-11-21
2019-28-2539
While advanced automotive system assemblies contribute greater value to automotive safety, reliability, emission/noise performance and comfort, they are also generating higher temperatures that can reduce the functionality and reliability of thesystem over time. Thermal management and insulation are extremely important and highly demanding in BSVI, RDE and Non-IC engine operating vehicles. Passenger vehicle and Commercial vehicle exhaust systems are facing multiple challenges such as packaging constraints, weight reduction andthermalmanagement requirements.Frugal engineering is mandatory to develop heat shield in the exhaust system with minimum heat loss. The focus of the paper is to design, develop and validate heat shield products with different variables such as design gap, insulation material, sheet metal thickness and manufacturing processes. 1D and 3D computational simulations are performed with different gaps from 3 mm to 14 mm are considered.
Technical Paper

TORQUE VECTORING DIFFERENTIAL SYSTEM FOR ELECTRIC VEHICLE

2019-11-21
2019-28-2485
Abstract The electrification of conventional internal combustion engine vehicle is a need of today’s advanced world to reduce the dependency of the transportation sector on the oil and gases. It can be achieved by replacing the engine by an electric motor which is powerful enough to provide required torque. The important requirement for a vehicle to drive in the hilly region with steep corners is proper torque distribution on each wheel which is taken care by the differential system. When the friction between road and wheels are different from left to right, then the wheel with low friction contact will lose its traction on the road. These situations are unfavorable for driving a vehicle on off-road and extrema conditions like driving in muddy roads or on the ice. These problems can be overcome by providing individual power supply system to separate wheels.
Technical Paper

Automobile Exhaust Emmision Control- A review

2019-11-21
2019-28-2382
Since the 20th century increase in the number of cars in the major cities is been a point of concern because of the toxic gasses being emitted from the engine of an automobile. These gasses are polluting the atmosphere and degrading the air to breathe. The main gasses responsible for the degradation of air quality are carbon monoxide, hydrocarbon and oxides of nitrogen. There is a necessity to find ways to reduce the pollution emitted into the atmosphere from the automobile. The source of emission is either evaporation from fuel tank or carburetor which is easy to be dealt with or harmful gasses due to improper combustion which is a concern for the environment. The two ways to reduce these emissions are, modification in the engine to minimize the production of harmful gases and to treat the harmful gasses emitted from the engine before blowing it into the atmosphere from the exhaust. Catalysts help to break harmful gasses into smaller compounds that are environment-friendly.
Technical Paper

Replacing twin electric fan radiator with Single fan radiator

2019-11-21
2019-28-2381
Downsizing is one of the crucial activities being performed by every automotive engineering organization. The main aim is to reduce – Weight, CO2 emissions and achieve cost benefit. All this is done without any compromise on performance requirement or rather with optimization of system performance. This paper evaluate one such optimization, where-in radiator assembly with two electric fan is targeted for downsizing for small commercial vehicle application. The present two fan radiator is redesigned with thinner core and use of single fan motor assembly. The performance of the heat exchanger is tested for similar conditions back to back on vehicle and optimized to get the balanced benefit in terms of weight, cooling performance and importantly cost. This all is done without any modification in vehicle interface components except electrical connector for fan. The side members and brackets design is also simplified to achieve maximum weight reduction.
Technical Paper

Experimental Investigation on Performance and Emission Characteristics of a Single Cylinder CRDI Engine Fueled with Diesel-Methanol Blend

2019-11-21
2019-28-2380
The diesel engine is widely used for its high thermal efficiency and better fuel conversion efficiency. However, increasing usage of petroleum fuel and environmental degradation motivates to use renewable biofuels as a replacement to conventional diesel. Biofuels produced from non-edible sources can be used as a partial substitute of diesel for the significant growth of fuel economy and reduction of environmental pollution. Methanol can be implemented as a blended fuel in the diesel without affecting engine design. In this study, the effect of diesel methanol blends and injection parameters such as fuel injection pressure (FIP)and start of injection (SOI) on a common rail direct injection (CRDI) diesel engine performance and emission were investigated. Four blends were prepared by mixing diesel with methanol (5%, 10%, 15% and 20% by mass) and adding a certain amount of oleic acid and iso-butanol to get a stable blend.
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