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Training / Education

Applied Vehicle Dynamics

2024-09-23
Take notes! Take the wheel! There is no better place to gain an appreciation for vehicle dynamics than from the driver’s seat. Spend three, intense days with a world-renowned vehicle dynamics engineer and SAE Master Instructor, his team of experienced industry engineers, and the BMW-trained professional driving instructors. They will guide you as you work your way through 12 classroom modules learning how and why vehicles go, stop and turn. Each classroom module is immediately followed by an engaging driving exercise on BMW’s private test track.
Training / Education

ADAS Application Automatic Emergency Braking

2024-09-19
Active safety and (ADAS) are now being introduced to the marketplace as they serve as key enablers for anticipated autonomous driving systems. Automatic emergency braking (AEB) is one ADAS application which is either in the marketplace presently or under development as nearly all automakers have pledged to offer this technology by the year 2022. This one-day course is designed to provide an overview of the typical ADAS AEB system from multiple perspectives.
Technical Paper

Software-supported Processes for Aerodynamic Homologation of Vehicles

2024-07-02
2024-01-3004
Homologation is an important process in vehicle development and aerodynamics a main data contributor. The process is heavily interconnected: Production planning defines the available assemblies. Construction defines their parts and features. Sales defines the assemblies offered in different markets, where Legislation defines the rules applicable to homologation. Control engineers define the behavior of active, aerodynamically relevant components. Wind tunnels are the main test tool for the homologation, accompanied by surface-area measurement systems. Mechanics support these test operations. The prototype management provides test vehicles, while parts come from various production and prototyping sources and are stored and commissioned by logistics. Several phases of this complex process share the same context: Production timelines for assemblies and parts for each chassis-engine package define which drag coefficients or drag coefficient contributions shall be determined.
Technical Paper

Enabling the security of global time in software-defined vehicles (SGTS, MACsec)

2024-07-02
2024-01-2978
The global time that is propagated and synchronized in the vehicle E/E architecture is used in safety-critical, security-critical, and time-critical applications (e.g., driver assistance functions, intrusion detection system, vehicle diagnostics, external device authentication during vehicle diagnostics, vehicle-to-grid and so on). The cybersecurity attacks targeting the global time result in false time, accuracy degradation, and denial of service as stated in IETF RFC 7384. These failures reduce the vehicle availability, robustness, and safety of the road user. IEEE 1588 lists four mechanisms (integrated security mechanism, external security mechanism, architectural solution, and monitoring & management) to secure the global time. AUTOSAR defines the architecture and detailed specifications for the integrated security mechanism "Secured Global Time Synchronization (SGTS)" to secure the global time on automotive networks (CAN, FlexRay, Ethernet).
Technical Paper

Analysis of human driving behavior with focus on vehicle lateral control

2024-07-02
2024-01-2997
The optimization and further development of automated driving functions offers great potential to relieve the driver in various driving situations and increase road safety. Simulative testing in particular is an indispensable tool in this process, allowing conclusions to be drawn about the design of automated driving functions at a very early stage of development. In this context, the use of driving simulators provides support so that the driving functions of tomorrow can be experienced in a very safe and reproducible environment. The focus of the acceptance and optimization of automated driving functions is particularly on vehicle lateral control functions. As part of this paper, a test person study was carried out regarding manual vehicle lateral control on the dynamic vehicle road simulator at the Institute of Automotive Engineering.
Technical Paper

Fuel Cell Fault Simulation and Detection for On Board Diagnostics using Real-Time Digital Twins

2024-06-12
2024-37-0014
The modern automotive industry is facing challenges of ever-increasing complexity in the electrified powertrain era. On-board diagnostic (OBD) systems must be thoroughly validated and calibrated through many iterations to function effectively and meet the regulation standards. Their development and design process are more complex when prototype hardware is not available and therefore virtual testing is a prominent solution, including Software-in-the-loop (SiL) and Hardware-in-the-loop (HIL) simulations. Virtual prototype testing relying on real-time simulation models is necessary to design and test new era’s OBD systems quickly and in scale. The new fuel cell powertrain involves new and preciously unexplored fail modes. To make the system robust, simulations are required to be carried out to identify different fails.
Technical Paper

Electric Vehicle Ride & Vibrations Analysis - Full electric vehicle MBD model development for NVH studies

2024-06-12
2024-01-2918
The NVH performance of electric vehicles is a key indicator of vehicle quality, being the structure-borne transmission predominating at low frequencies. Many issues are typically generated by high vibrations, transmitted through different paths, and then radiated acoustically into the cabin. A combined analysis, with both finite-element and multi-body models, enables to predict the interior vehicle noise and vibration earlier in the development phases, to reduce the development time and moreover to optimize components with an increased efficiency level. In the present work, a simulation of a Hyundai electric vehicle has been performed in IDIADA VPG with a full vehicle multibody (MBD) model, followed by vibration/acoustic simulations with a Finite elements model (FEM) in MSC. Nastran to analyze the comfort. Firstly, a full vehicle MBD model has been developed in MSC. ADAMS/Car including representative flexible bodies (generated from FEM part models).
Technical Paper

Bushing Stiffness Optimization Method for NVH Improvement Using Blocked Force and Energy-Based Index in Suspension System

2024-06-12
2024-01-2921
Reductions in powertrain noise have led to an increased proportion of road noise, prompting various studies aimed at mitigating it. Road excitation primarily traverses through the vehicle suspension system, necessitating careful optimization of the characteristics of bushings at connection points. However, optimizing at the vehicle assembly stage is both time-consuming and costly. Therefore, it is essential to proceed with optimization at the subsystem level using appropriate objective functions. In this study, the blocked force and energy-based index derived from complex power were used to optimize the NVH performance. Calculating the complex power in each bushing enables computing the power flow, thereby providing a basis for evaluating the NVH performance. Through stiffness injection, the frequency response functions (FRF) of the system can be predicted according to arbitrary changes in the bushing stiffness.
Technical Paper

Advance simulation method for aero-acoustic vehicle design

2024-06-12
2024-01-2938
With the electrification of powertrains, the noise level inside vehicles reach high levels of silence. The dominant engine noise found in traditional vehicles is now replaced by other sources of noise such as rolling noise and aeroacoustic noise. These noises are encountered during driving on roads and highways and can cause significant fatigue during long journeys. Regarding aeroacoustic phenomena, the noise transmitted into the cabin is the result of both turbulent pressure and acoustic pressure created by the airflow. Even though it is lower in level, the acoustic pressure induces most of the noise perceived by the occupants. Its wavelength is closer to the characteristic vibration wavelengths of the glass, making its propagation more efficient through the vehicle's windows. The accurate modeling of these phenomena requires the coupling of high-frequency computational fluid dynamics (CFD) simulations and vibro-acoustic simulations.
Technical Paper

Analysis of the Mechanism by Which Spline Pitch Errors Affect Powertrain Vibration

2024-06-12
2024-01-2910
As environmental concerns have taken the spotlight, electrified powertrains are rapidly being integrated into vehicles across various brands, boosting their market share. With the increasing adoption of electric vehicles, market demands are growing, and competition is intensifying. This trend has led to stricter standards for noise and vibration as well. To meet these requirements, it is necessary to not only address the inherent noise and vibration sources in electric powertrains, primarily from motors and gearboxes, but also to analyze the impact of the spline power transmission structure on system vibration and noise. Especially crucial is the consideration of manufacturing discrepancies, such as pitch errors in splines, which various studies have highlighted as contributors to noise and vibration in electric powertrains. This paper focuses on comparing and analyzing the influence of spline pitch errors on two layout configurations of motor and gearbox spline coupling structures.
Technical Paper

Artificial Neural Network for Airborne Noise Prediction of a Diesel Engine

2024-06-12
2024-01-2929
The engine acoustic character has always represented the product DNA, owing to its strong correlation with in-cylinder pressure gradient, components design and perceived quality. Best practice for engine acoustic characterization requires the employment of a hemi-anechoic chamber, a significant number of sensors and special acoustic insulation for engine ancillaries and transmission. This process is highly demanding in terms of cost and time due to multiple engine working points to be tested and consequent data post-processing. Since Neural Networks potentially predicting capabilities are apparently un-exploited in this research field, the following paper provides a tool able to acoustically estimate engine performance, processing system inputs (e.g. Injected Fuel, Rail Pressure) thanks to the employment of Multi Layer Perceptron (MLP, a feed forward Network working in stationary points).
Technical Paper

New Equivalent Static Load (ESL) Creation Procedure for Complete Vehicle

2024-06-12
2024-01-2944
By analyzing the dynamic distortion in all body closure openings in a complete vehicle, a better understanding of the body characteristics can be achieved compared to traditional static load cases such as static torsional body stiffness. This is particularly relevant for non-traditional vehicle layouts and electric vehicle architectures. The body response is measured with the so-called Multi Stethoscope (MSS) when driving a vehicle on a rough pavé road (cobble stone). The MSS is measuring the distortion in each opening in two diagonals. During the virtual development, the distortion is described by the relative displacement in diagonal direction in time domain using a modal transient analysis. The results are shown as Opening Distortion Fingerprint ODF and used as assessment criteria within Solidity and Perceived Quality. By applying the Principal Component Analysis (PCA) on the time history of the distortion, a Dominant Distortion Pattern (DDP) can be identified.
Technical Paper

Metrics based design of electromechanical coupled reduced order model of an electric powertrain for NVH assessment

2024-06-12
2024-01-2913
Electric vehicles offer cleaner transportation with lower emissions, thus their increased popularity. Although, electric powertrains contribute to quieter vehicles, the shift from internal combustion engines to electric powertrains presents new Noise, Vibration, and Harshness challenges. Unlike traditional engines, electric powertrains produce distinctive tonal noise, notably from motor whistles and gear whine. These tonal components have frequency content, sometimes above 10 kHz. Furthermore, the housing of the powertrain is the interface between the excitation from the driveline via the bearings and the radiated noise (NVH). Acoustic features of the radiated noise can be predicted by utilising the transmitted forces from the bearings. Due to tonal components at higher frequencies and dense modal content, full flexible multibody dynamics simulations are computationally expensive.
Technical Paper

A Study on RANC Technique for Server-based Control Filter Optimization

2024-06-12
2024-01-2960
Broadband active noise control algorithms require high-performance so multi-channel control to ensure high performance, which results in very high computational power and expensive DSP. When the control filter update part need a huge computational power of the algorithm is separated and calculated by the server, it is possible to reduce cost by using a low-cost DSP in a local vehicle, and a performance improvement algorithm requiring a high computational power can be applied to the server. In order to achieve the above goal, this study analyzed the maximum delay time when communication speed is low and studied response measures to ensure data integrity at the receiving location considering situations where communication speed delay and data errors occur.
Technical Paper

Fast Coupled Load Analysis through Reanalysis Technique: Formulation and Demonstration on Sample Problems

2024-06-01
2024-26-0459
In a typical Launch Vehicle (LV), dynamic responses due to various flight events are estimated through Coupled Load Analysis (CLA) where the launch vehicle is coupled with a spacecraft. A launch vehicle is subjected to various loads during its flight due to engine thrust depletion / shut-off, thrust oscillation, wind and gust, maneuvering loads. In aerospace industry a standard CLA is performed by generating the mathematical model of launch vehicle and coupling it with reduced mathematical model of satellite and applying the boundary conditions. A CLA is a time consuming process as several flight instances and load cases need to be considered along with generation of structural dynamic model at each time instants. For every new mission, the satellites are mission specific whereas the launch vehicle and the loads remain unchanged. To take advantage of this fact, a new method called “Fast CLA through Reanalysis technique” is proposed in the present paper.
Technical Paper

Sustainable Microalgae-Membrane Photobioreactor (MPBR) System for Onboard Oxygen Production in an Aircraft

2024-06-01
2024-26-0402
The purpose of the Air Generation System is to provide a constant supply of conditioned fresh air to meet the necessary oxygen availability and to prevent carbon dioxide (CO2) concentrations for the occupants in an aircraft. The engine bleed energy or electrical load energy consumed towards this circumstance accounts to be approx. 5% of total fuel burn and in turn, contributes to the global emissions of greenhouse gases. This paper studies the improvement areas of the present conventional system such as fuel burn consumption associated with an aircraft environmental control system (ECS) depending on, the amount of bleed and ram air usage, electric power consumption. Improved systems for propulsion, power generation, sustainability, hybridization, and environmental control can be desirable for an aircraft.
Technical Paper

Consensus Based Air Transport System for Strategic Deconfliction for Urban Air Mobility

2024-06-01
2024-26-0405
Advanced Air Mobility (AAM) envisions heterogenous airborne entities like crewed and uncrewed passenger and cargo vehicles within, and between urban and rural environment. To achieve this, a paradigm shift to a cooperative operating environment similar to Extensible Traffic Management (xTM) is needed. This requires the blending of Traditional Air Traffic Services (ATS) with the new generation AAM vehicles having their unique flight dynamics and handling characteristics. A hybrid environment needs to be established with enhanced shared situational awareness for all stakeholders, enabling equitable airspace access, minimizing risk, optimized airspace use, and providing flexible and adaptable airspace rules. This paper introduces a novel concept of distributed airspace management which would be apt for all kinds of operational scenarios perceived for AAM. The proposal is centered around the efficiency and safety in air space management being achieved by self-discipline.
Technical Paper

Development of an Autonomous Blimp (Airship) for Indoor Navigation

2024-06-01
2024-26-0436
Uncrewed Aerial vehicles are useful for a multitude of applications in today’s age, covering a wide variety of fields such as defense, environmental science, meteorology, emergency responders, search and rescue operations, entertainment robotics, etc. Different types of aircrafts such as fixed wing UAVs, rotor wing UAVs are used for the mentioned applications depending upon the application requirements. One such category of UAVs is the lighter-than-air aircrafts, that provide their own set of advantages over the other types of UAVs. Blimps are among the participants of the lighter-than-air category that are expected to offer advantages such as higher endurance and range, and safer and more comfortable Human-machine-Interaction, etc. as compared to fixed wing and rotor wing UAVs due to their design. A ROS (Robot Operating System) based control system was developed for controlling the blimp.
Technical Paper

Static Aeroelastic Analysis and Study of Control Effectiveness of a Typical Reusable Launch Vehicle

2024-06-01
2024-26-0447
Launch vehicles are vulnerable to aeroelastic effects due to their lightweight, flexible, and higher aerodynamic loads. Aeroelasticity research has therefore become an inevitable concern in the development of the Reusable Launch Vehicle (RLV). RLV is the space analogy of an aircraft, a unanimous solution to achieve more affordable access to space. The lightweight control surface of the RLV signifies the relevance of the study on control effectiveness. It is the capability of a control surface such as an elevon or rudder to produce aerodynamic forces and moments to change the launch vehicle's orientation and maneuver it along the intended flight path. The static aeroelastic problem determines the efficiency of control, aircraft trim behaviour, static stability, and maneuvering quality in steady flight conditions. In this study, static aeroelastic analysis was performed on a typical RLV using MSC/NASTRAN inbuilt aerodynamics.
Technical Paper

Numerical Investigation of the Aerodynamic Characteristics of a Missile Geometry at Mach 4

2024-06-01
2024-26-0443
The aim of this paper is to present a numerical analysis of high-speed flows over a missile geometry. The N1G missile has been selected for our study, which is subjected to a high-speed flow at Mach 4 over a range of Angle of attack (AoA) from 0° to 6°. The analysis has been conducted for a 3-dimensional missile model using ANSYS environment. The study contemplates to provide new insights into the missile aerodynamic performance which includes the coefficient of lift (CL) , coefficient of drag (CD) and coefficient of moment (CM) using computational fluid dynamics (CFD). As there is a lack of availability of data for missile geometry, such as free stream conditions and/or the experimental data for a given Mach number, this paper intends to provide a detailed analysis at Mach 4. As the technology is advancing, there is a need for high-speed weapons (missiles) with a good aerodynamic performance, which intern will benefit in reduction of fuel consumption.
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