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Training / Education

Advanced Diesel Particulate Filtration Systems

2020-09-18
As diesel emissions regulations have become more and more stringent, diesel particulate filters (DPF) have become possibly the most important and complex diesel aftertreatment device. This seminar covers many DPF-related topics using fundamentals from various branches of applied sciences such as porous media, filtration and materials sciences and will provide the student with both a theoretical as well as an applications-oriented approach to enhance the design and reliability of aftertreatment platforms.
Training / Education

Corrosion Engineering and Prevention

2020-05-18
The transportation industry, including motor vehicles, aircraft, rail, marine, commercial, off-road and defense vehicles, as well as infrastructures, energy sectors, raw materials, manufacturing, health and food industries all experience significant issues with corrosion which results in billions of dollars of loss each year. Corrosion education and prevention is essential to improve and increase the service life of parts and components which may have a significant impact on the economy of various industries and nations.
Training / Education

Emissions-Related OBD Systems A Design Overview

2020-03-27
On-board diagnostics, required by governmental regulations, provide a means for reducing harmful pollutants into the environment. Since being mandated in 1996, the regulations have continued to evolve and require engineers to design systems that meet strict guidelines. This one day seminar is designed to provide an overview of the fundamental design objectives and the features needed to achieve those objectives for generic on-board diagnostics. The basic structure of an on-board diagnostic will be described along with the system definitions needed for successful implementation.
Technical Paper

Employing natural plant based fiber in interior automotive parts for cost & weight benefit

2019-11-21
2019-28-2559
The Automotive industry is in ever more need for a lesser weight car due to progressively stringent emission norms and the demand of customer to have better mileage. It can be a gargantuan challenge for automotive manufacturers to search for lesser weight material to meet both customers as well as regulatory norms. But in some cases such lower weight material can increase the cost and adding a expensive material which increases overall cost to a price sensitive market like India is not favorable. One such solution is using the indigenous plant fiber (Jute) in combination with propylene (PP) to make Interior plastics components. Jute a vegetable fiber also referred to as "the golden fiber" has high tensile strength, low extensibility and is well established in fabric, packing, agriculture, construction industries. The biodegradable Jute lesser weight & abundance (India is the leading manufacturer of the Jute) can be utilized in making automobile trim parts in India.
Technical Paper

Powertrain topologies for 2 wheelers : From ICE to Electrification

2019-11-21
2019-28-2480
As Battery cost is expected to see a Downward trend, Electrification of Powertrain in general is expected to pick up and 2wheeler Market is foreseen to be the Flag bearer in this race towards Electrification. In this paper, we would like to emphasize on the Journey of 2wheelers from Conventional Internal combustion Engine to Electrified Powertrains which we foresee in the future. Methodology: EV - Analysis of OEM strategies and upcoming trends in connectivity and electrification. Estimation of current market size of 2Wheeler and segmentation based on different personas. Building survey data based personas around ownership patterns for electric 2Wheelers. Mapping consumer decision process for electric 2Wheelers. Analyse the decision influencers and role of influencers in decision making process. Hybrid - Analysis of different hybrid topologies. Feasibility study via simulation and focus group assessments to evaluate the design. PoC will also be tried to validate the concept.
Technical Paper

Noise and vibration simulations method for electric hybrid tractor powertrain.

2019-11-21
2019-28-2469
Internal combustion (IC) engines have been serving as prime source of power in tractors, since late 19th Century. Over this period, there have been significant improvements in IC engine technology leading to increased power density, reduction in tailpipe emissions and refinement in powertrain noise of tractors. As the regulations governing tailpipe emissions continue to be more stringent, original equipment manufacturers also have initiated work on innovative approaches such as diesel-electric hybrid powertrains to ensure compliance with new norms. However, introduction of such technologies may impact customer’s auditory, vibratory and drivability perceptions. Absence of conventional IC engine noise, association of electric whistle and whine, torque changes with activation/de-activation of motors and transmission behavior under transient conditions may result in new NVH issues in hybrid electric vehicles.
Technical Paper

Electric hybrid system Architecture & Functional component selection criteria for application based Off-Highway segment

2019-11-21
2019-28-2495
Hybridization continues to be growing trend in vehicular applications. Current study shows a holistic system approach for the design & integration of the powertrain in Off-Highway tractor applications. It includes study & benchmarking of system architecture of an all-electric and diesel-electric drive systems as per application requirement. Further comprehensive study was done on functional components for an electric powertrain, which includes electric drives, batteries & controllers. Selection & design of these components was studied & component selection approach was developed for typical Off-Highway tractor application. Current study was divided into three parts. 1.Study of different Off-Highway tractor applications & selection of all-electric, series & parallel hybrid architectures as per application requirement.
Technical Paper

Enhanced Road condition monitoring for developing countries

2019-11-21
2019-28-2462
"According to Data on Road accidents in India by Transport Research Wing of Ministry of Road Transport & Highways, more than 4 Lakhs road accidents happened every year from year 2003 to 2017. Poor road conditions and badly designed roads are the common cause of road accidents besides the driver's negligence. Poor roads and badly designed speed breakers are common in developing countries. Apart from accidents, poor road conditions can cause excessive fuel consumption & damage to vehicles. Road condition monitoring solutions aim to warn the drivers of upcoming bad patch on the road and optionally report road conditions to authorities. There are multiple existing solutions that use motion sensors and GPS to detect a bad patch on the road. The presented solution builds over capability of existing solutions by adding useful features making it more practical and useful.
Technical Paper

Automobile Exhaust Emmision Control- A review

2019-11-21
2019-28-2382
Since the 20th century increase in the number of cars in the major cities is been a point of concern because of the toxic gasses being emitted from the engine of an automobile. These gasses are polluting the atmosphere and degrading the air to breathe. The main gasses responsible for the degradation of air quality are carbon monoxide, hydrocarbon and oxides of nitrogen. There is a necessity to find ways to reduce the pollution emitted into the atmosphere from the automobile. The source of emission is either evaporation from fuel tank or carburetor which is easy to be dealt with or harmful gasses due to improper combustion which is a concern for the environment. The two ways to reduce these emissions are, modification in the engine to minimize the production of harmful gases and to treat the harmful gasses emitted from the engine before blowing it into the atmosphere from the exhaust. Catalysts help to break harmful gasses into smaller compounds that are environment-friendly.
Technical Paper

Determine Thermal Fatigue Requirements for PEPS Antenna Copper Wire over Vehicle Lifetime with defined Reliability Requirements.

2019-11-21
2019-28-2582
Reliability states the degree to which the result of a measurement, calculation, or specification can be depended on to be accurate. And, tests according to GMW specifications represents a minimum of 15 years of vehicle life time with defined Reliability and Confidence level. In this work, actual number of thermal cycles for Thermal Fatigue tests (Thermal Shock and Power Temperature Cycle) are calculated for Copper Wire whose Coffin Manson exponent is 5. Overstressing the PEPS Antenna under thermal fatigue requirement (defined number of thermal cycles based on Reliability and Confidence requirements) will lead to broken Copper wire which will result in component’s functional failure and thus impossible to continue reliability testing. The objective of this paper is to determine thermal fatigue requirements for Antenna’s Copper wire whose Coffin Manson exponent is 5.
Technical Paper

Aerodynamic Analysis of a Passenger Car to Reduce Drag Using Active Grill Shutter and Active Air Dam

2019-11-21
2019-28-2408
Active aerodynamics can be defined as the concept of reducing drag by making real-time changes to certain devices such that it modifies the airflow around a vehicle. Using such devices also have the added advantages of improving ergonomics and performance along with aesthetics. A significant reduction in fuel consumption can also be seen when using such devices. The objective of this work is to reduce drag acting on a passenger car using the concept of active aerodynamics with grill shutters and air dams. First, analysis has been carried out on a baseline passenger car and further simulated using active grill shutters and air dams for vehicle speed ranging from 60 kmph to 120 kmph, with each active device open from 0° to 90°. The optimized model is then validated for a scaled-down prototype in a wind tunnel at 80kmph. Vehicle has been modelled using SolidWorks and the simulation has been carried out using ANSYS Fluent.
Technical Paper

Experimental investigations on CO2 recovery from petrol engine exhaust using adsorption technology

2019-11-21
2019-28-2577
Energy policy reviews state that automobiles contribute 25% of the total Carbon-di-oxide (CO2) emission. The current trend in emission control techniques of automobile exhaust is to reduce CO2 emission. We know that CO2 is a greenhouse gas and it leads to global warming. Conversion of CO2 into carbon and oxygen is a difficult and energy consuming process when compared to the catalytic action of catalytic converters on CO, HC and NOX. The best way to reduce it is to capture it from the source, store it and use it for industry applications. To physically capture the CO2 from the engine exhaust, adsorbents like molecular sieves are utilized. When compared to other methods of CO2 separation, adsorption technique consumes less energy and the sieves can be regenerated, reused and recycled once it is completely saturated. In this research work, zeolite X13 was chosen as a molecular sieve to adsorb CO2 from the exhaust.
Technical Paper

SIMULATION OF SOFTENING AND RUPTURE IN MULTILAYERED FUEL TANK MATERIAL

2019-11-21
2019-28-2557
Research and/or Engineering Questions/Objective Plastic automotive fuel tanks made up of blow molded, multi-layered, high-density polyethylene (HDPE) material can take complex shapes with varying thickness. Accidental drop of fuel tank from a height during handling can lead to development of cracks. Damage can also occur due to an impact during a crash. This can be catastrophic due to flammability of the fuel. The objective of this work is to characterize and develop a failure model for the fuel tank material to simulate damage and enhance predictive capability of CAE for chassis and safety load cases. Methodology Different aspects were considered to develop a characterization and modelling strategy for the HDPE fuel tank. Material properties can be influenced by factors such as, service temperature, rate of deformation, state of stress etc.
Technical Paper

Powertrain Modelling of a Fuel Cell Three-Wheeler for the Indian Roads

2019-11-21
2019-28-2513
The three wheeled vehicles are extremely popular in the Indian subcontinent and are constantly posting a positive growth in sales. Given this trend and their polluting nature they can be noted as sizeable contributors to the air quality issues plaguing the metropolitan cities. With the nation aiming at eradicating the use of internal combustion engines (ICE) in passenger transportation by the year 2030, there have been attempts to convert ICE three-wheelers to battery electric three-wheeler. However, the battery electric three-wheelers, which are quite commonly used for end-mile connectivity, serve to highlight the demerits of the technology pertaining to their range, charge cycle, power to weight ratio, and efficiency. Hydrogen based are fuel cells gaining traction as a potential alternative to batteries due to their efficient and clean power generation.
Technical Paper

Optimization of Compression Ratio for DI Diesel Engines for better fuel Economy

2019-11-21
2019-28-2431
Fuel economy is becoming one of the key parameter as it not only accounts for the profitability of commercial vehicle owner but also has impact on environment. Fuel economy gets affected from several parameters of engine such as Peak firing pressure, reduction in parasitic losses, improved volumetric efficiency, improved thermal efficiency etc. Compression ratio is one of key design criteria which affects most of the above mentioned parameters, which not only improve fuel efficiency but also results in improvement of emission levels. This paper evaluates the optimization of Compression ratio and study its effect on Engine performance. The parameters investigated in this paper include; combustion bowl volume in Piston and Cylinder head gasket thickness as these are major contributing factors affecting clearance volume and in turn the compression ratio of engine. Based on the calculation results, an optimum Compression Ratio for the engine is selected.
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