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Technical Paper

Selective Laser Melting Based Additive Manufacturing Process Diagnostics using In-line Monitoring Technique and Laser-Material Interaction Model

2024-06-01
2024-26-0420
Selective Laser Melting (SLM) has gained widespread usage in aviation, aerospace, and die manufacturing due to its exceptional capacity for producing intricate metal components of highly complex geometries. Nevertheless, the instability inherent in the SLM process frequently results in irregularities in the quality of the fabricated components. As a result, this hinders the continuous progress and wider acceptance of SLM technology. Addressing these challenges, in-process quality control strategies during SLM operations have emerged as effective remedies for mitigating the quality inconsistencies found in the final components. This study focuses on utilizing optical emission spectroscopy and IR thermography to continuously monitor and analyze the SLM process within the powder bed, with the aim of strengthening process control and minimizing defects.

Evolving to MedDev 2022

2024-04-25
Evolving to MedDev provides a new opportunity for executives in aerospace, automotive and medical devices companies to connect and develop long-term growth strategies and find ways to meet the increased short-term demand for medical supplies

SAE International

2024-04-25
Evolving to MedDev provides a new opportunity for executives in aerospace, automotive and medical devices companies to connect and develop long-term growth strategies and find ways to meet the increased short-term demand for medical supplies

Why Attend - Evolving to MedDev 2022

2024-04-25
Evolving to MedDev provides a new opportunity for executives in aerospace, automotive and medical devices companies to connect and develop long-term growth strategies and find ways to meet the increased short-term demand for medical supplies

Sponsor - Evolving to MedDev 2022

2024-04-25
Evolving to MedDev provides a new opportunity for executives in aerospace, automotive and medical devices companies to connect and develop long-term growth strategies and find ways to meet the increased short-term demand for medical supplies

Evolving to MedDev 2022

2024-04-25
Evolving to MedDev provides a new opportunity for executives in aerospace, automotive and medical devices companies to connect and develop long-term growth strategies and find ways to meet the increased short-term demand for medical supplies
Journal Article

Potential Analysis of Defossilized Operation of a Heavy-Duty Dual-Fuel Engine Utilizing Dimethyl Carbonate/Methyl Formate as Primary and Poly Oxymethylene Dimethyl Ether as Pilot Fuel

2024-04-18
Abstract This study demonstrates the defossilized operation of a heavy-duty port-fuel-injected dual-fuel engine and highlights its potential benefits with minimal retrofitting effort. The investigation focuses on the optical characterization of the in-cylinder processes, ranging from mixture formation, ignition, and combustion, on a fully optically accessible single-cylinder research engine. The article revisits selected operating conditions in a thermodynamic configuration combined with Fourier transform infrared spectroscopy. One approach is to quickly diminish fossil fuel use by retrofitting present engines with decarbonized or defossilized alternatives. As both fuels are oxygenated, a considerable change in the overall ignition limits, air–fuel equivalence ratio, burning rate, and resistance against undesired pre-ignition or knocking is expected, with dire need of characterization.
Journal Article

Characterization of Pyrolysis Oil Extracted from High Lignocellulosic Groundnut Shell Biomass

2024-04-18
Abstract Fossil fuel reserves are swiftly depleting when consumer demand for these fuels continues to rise. In order to meet the demand and diminish the pollution derived through conventional fuels, it is crucial to employ cleaner fuels made from substitutes such as waste biomass. Also, converting waste biomass to fuel can lower usage of landfills. There are many biomass resources that are suitable for fuel production, out of which groundnut is also a potential feedstock. Groundnut shell biomass was chosen for this study, as it is a waste leftover during shelling of groundnuts for various commercial applications. The procured groundnut shells were converted to oil using pyrolysis process and was distilled. Both the pyrolysis oil and the distilled oil were analyzed using Fourier transform infrared instrument wherein the presence of functional groups such as alcohols, amines, and carboxylic acids were identified.
Journal Article

Spectroscopy-Based Machine Learning Approach to Predict Engine Fuel Properties of Biodiesel

2024-04-11
Abstract Various feedstocks can be employed for biodiesel production, leading to considerable variation in composition and engine fuel characteristics. Using biodiesels originating from diverse feedstocks introduces notable variations in engine characteristics. Therefore, it is imperative to scrutinize the composition and properties of biodiesel before deployment in engines, a task facilitated by predictive models. Additionally, the international commercialization of biodiesel fuel is contingent upon stringent regulations. The traditional experimental measurement of biodiesel properties is laborious and expensive, necessitating skilled personnel. Predictive models offer an alternative approach by estimating biodiesel properties without depending on experimental measurements. This research is centered on building models that correlate mid-infrared spectra of biodiesel and critical fuel properties, encompassing kinematic viscosity, cetane number, and calorific value.
Technical Paper

Uniformity Identification and Sensitivity Analysis of Water Content of Each PEM Fuel Cell Based on New Online High Frequency Resistance Measurement Technique

2024-04-09
2024-01-2189
Water content estimation is a key problem for studying the PEM fuel cell. When several hundred fuel cells are connected in serial and their active surface area is enlarged for sufficient power, the difference between cells becomes significant with respect to voltage and water content. The voltage of each cell is measurable by the cell voltage monitor (CVM) while it is difficult to estimate water content of the individual. Resistance of the polymer electrolyte membrane is monotonically related to its water content, so that the new online high frequency resistance (HFR) measurement technique is investigated to identify the uniformity of water content between cells and analyze its sensitivity to operating conditions in this paper. Firstly, the accuracy of the proposed technique is experimentally validated to be comparable to that of a commercialized electrochemical impedance spectroscopy (EIS) measurement equipment.
Technical Paper

Parameterization of an Electrochemical Battery Model Using Impedance Spectroscopy in a Wide Range of Frequency

2024-04-09
2024-01-2194
The parameterization of the electrochemical pseudo-two-dimensional (P2D) model plays an important role as it determines the acceptance and application range of subsequent simulation studies. Electrochemical impedance spectroscopy (EIS) is commonly applied to characterize batteries and to obtain the exchange current density and the solid diffusion coefficient of a given electrode material. EIS measurements performed with frequencies ranging from 1 MHz down to 10 mHz typically do not cover clearly isolated solid state diffusion processes of lithium ions in positive or negative electrode materials. To extend the frequency range down to 10 μHz, the distribution function of relaxation times (DRT) is a promising analysis method. It can be applied to time-domain measurements where the battery is excited by a current pulse and relaxed for a certain period.
Technical Paper

Development Of On-board Multi-component Gas Analyzer Toward Euro 7

2023-09-29
2023-32-0026
The Euro 7 emission regulations currently under consideration by the EU will adopt on-road emissions test as the main Type Approval procedure, and it has been proposed that the number of gas components to be measured will be increased. Therefore, the Portable Emissions Measurement System (PEMS) used for on- road emissions testing must be able to simultaneously measure more components with higher precision while maintaining the same compact and lightweight structure as in the existing PEMS. The authors have applied a relatively new technique, quantum cascade laser infrared spectroscopy (QCL-IR), to an on-board multi-component gas analyzer. Comparison with laboratory tests on a gasoline passenger car on a dynamometer showed that the newly developed QCL- IR PEMS correlated well with conventional PEMS and stationary conventional analyzers.
Magazine

Aerospace & Defense Technology: September 2023

2023-09-07
How Thunderbolt 4 Helps Bring Fault-Tolerant, Distributed Systems to Market Delivering Operational Energy to Enhance Warfighter Capability Optoelectronic Analog Signal Transmission Takes Center Stage Amidst Aerospace and Defense Innovation Shaking Outside the Box to Advance Flight Research An Introduction to Quantum Computing How Laser Communications Innovation is Finally Coming of Age and Driving Innovation in Defense Spatial Calibration for Accurate Long Distance Measurement Using Infrared Cameras A new spatial calibration procedure has been introduced for infrared optical systems developed for cases where camera systems are required to be focused at distances beyond 100 meters. Towards Greater Sensitivity: A Brief FTIR and Infrared-Based Cavity Ring Down Spectroscopy Comparative Study A presentation of work comparing efficacy of a traditional IR method used as a standard within the U.S.
Journal Article

A Mid-Infrared Laser Absorption Sensor for Gas Temperature and Carbon Monoxide Mole Fraction Measurements at 15 kHz in Engine-Out Gasoline Vehicle Exhaust

2023-07-21
Abstract Quantifying exhaust gas composition and temperature in vehicles with internal combustion engines (ICEs) is crucial to understanding and reducing emissions during transient engine operation. This is particularly important before the catalytic converter system lights off (i.e., during cold start). Most commercially available gas analyzers and temperature sensors are far too slow to measure these quantities on the timescale of individual cylinder-firing events, thus faster sensors are needed. A two-color mid-infrared (MIR) laser absorption spectroscopy (LAS) sensor for gas temperature and carbon monoxide (CO) mole fraction was developed and applied to address this technology gap. Two quantum cascade lasers (QCLs) were fiber coupled into one single-mode fiber to facilitate optical access in the test vehicle exhaust. The QCLs were time-multiplexed in order to scan across two CO absorption transitions near 2013 and 2060 cm–1 at 15 kHz.
Technical Paper

Low Frequency Impedance Spectroscopy – Modeling Study on the Transferability of Solid Diffusion Coefficients

2023-04-11
2023-01-0505
This work elaborates the transferability of electrode diffusion coefficients gained from fitting procedures in frequency domain to an electrochemical battery model run in time domain. An electrochemical battery model of an NMC622 half-cell electrode is simulated with sinusoidal current excitations at different frequencies. The current and voltage signals are analyzed in frequency domain via Nyquist and Bode plots. The frequency domain analysis of time domain simulations is applied to assess the numerical convergence of the simulation and the sensitivity on particle diameter, electrode and electrolyte diffusion coefficients. The simulated frequency spectra are used to fit the electrode diffusion coefficient by means of different electrical equivalent circuit models and the electrochemical battery model itself. The fitted diffusion coefficients from the different electrical equivalent circuit models deviate by one order of magnitude from the a priori known reference data.
Technical Paper

Evaluation of Indrio’s Ammonia Sensor using a Diesel Fuel Based Burner Platform

2023-04-11
2023-01-0383
This program involved the detailed evaluation of a novel laser-based in-exhaust ammonia sensor using a diesel fuel-based burner platform integrated with an ammonia injection system. Test matrix included both steady-state modes and transient operation of the burner platform. Steady-state performance evaluation included tests that examined impact of exhaust gas temperature, gas velocity and ammonia levels on sensor response. Furthermore, cross sensitivity of the sensor was examined at different levels of NOX and water vapor. Transient tests included simulation of the FTP test cycles at different ammonia and NOX levels. A Fourier transform infrared (FTIR) spectrometer as well as NIST traceable ammonia gas bottles (introduced into the exhaust stream via a calibrated flow controller) served as references for ammonia measurement.
Journal Article

Detailed Compositional Comparison of Hydrogenated Vegetable Oil with Several Diesel Fuels and Their Effects on Engine-Out Emissions

2022-12-08
Abstract The Coordinating Research Council (CRC) is actively involved in developing and applying advanced analytical techniques to the chemical characterization of transportation fuels. This article complements a 2017 CRC project to quantify and compare the effects of a commercially available renewable diesel fuel (hydrotreated vegetable oil [HVO]) and an ultralow sulfur diesel (ULSD) fuel on engine-out gaseous and particulate matter (PM) emissions from a light-duty vehicle. Results showed that the combustion of HVO fuel had an advantage over ULSD in terms of lowering engine-out emissions (THC, CO, NOx, etc.). Furthermore, this advantage is strongly related to the fuel composition. This article summarizes the results of advanced and comprehensive analytical tests on the same ULSD and HVO fuels and attempts to connect some of the engine-out emissions results to fuel composition and specific chemical structures.
Technical Paper

Investigations Regarding the Causes of Filter Blocking in Diesel Powertrains

2022-08-30
2022-01-1069
Developed by Rudolph Diesel in the 1890s, the diesel powertrain is used in many applications worldwide. For significant time the engine fuel source for these engines was petroleum diesel, until new legislation regarding emission reduction and smog mitigation saw the introduction of petroleum diesel and biodiesel (Fatty acid methyl ester; FAME) blends in the early 2000s. Since then there have been many instances of filters in diesel powertrains across heavy, light and off-road platforms becoming blocked with unidentified material, for example in the United States, Northern Europe and Scandinavia. Filters are designed to remove contaminants from the fuel system and as the filter becomes plugged it restricts the fuel flow resulting in loss of engine power and eventual breakdown. Understanding The nature of the material responsible for such blockages is clearly important to the industry and has been the subject of many studies.
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