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Technical Paper

CFD Methodology Development to Predict Lubrication Effectiveness in Electromechanical Actuators

2024-06-01
2024-26-0466
Electromechanical actuators (EMAs) play a crucial role in aircraft electrification, offering advantages in terms of aircraft-level weight, rigging and reliability compared to hydraulic actuators. To prevent backdriving, skewed roller braking devices called "no-backs" are employed to provide braking torque. These technology components are continuing to be improved with analysis driven design innovations eg. U.S. Pat. No. 8,393,568. The no-back mechanism has the rollers skewed around their own transverse axis that allow for a combination of rolling and sliding against the stator surfaces. This friction provides the necessary braking torque that prevents the backdriving. By controlling the friction radius and analyzing the Hertzian contact stresses, the brake can be sized for the desired duty cycle. No-backs can be configured to provide braking torque for both tensile and compressive backdriving loads.
Technical Paper

Effects of Injection Molding on Linum usitatissimum Fiber Polyvinyl Chloride Composites for Automotive Underbody Shields and Floor Trays

2024-04-29
2024-01-5053
The automotive sector’s growing focus on sustainability has been spurred to investigate the creation of sustainable resources for different parts, emphasizing enhancing efficiency and minimizing environmental harm. For use in automobile flooring trays and underbody shields, this study examines the impact of injection molding on composite materials made of polyvinyl chloride (PVC) and Linum usitatissimum (flax) fibers. As processed organic fiber content was increased, the bending and tensile rigidity initially witnessed an upsurge, peaking at a specific fiber loading. At this optimal loading, the composite exhibited tensile strength, flexural strength, and elastic modulus values of 41.26 MPa, 52.32 MPa, and 2.65 GPa, respectively. Given their deformation resistance and impact absorption attributes, the mechanical properties recorded suggest that such composites can be efficiently utilized for automotive underbody shields and floor trays.
Technical Paper

Exploring the Mechanical Properties of Modified Pistachio Shell Particulate Composites through Experimental Investigation

2024-04-29
2024-01-5052
The present study focuses on the impacts of pistachio shell particles (2–10 wt.%) on the mechanical and microstructures properties of Al–Cu–Mg/pistachio shell particulate composites. To inspect the impact of the pistachio shell powder content with Al–Cu–Mg alloys, the experimentation was carried out with different alloy samples with constant copper (Cu) and magnesium (Mg) content. Parameters such as hardness, tensile strength with yield strength and % elongation, impact energy, and microstructure were analyzed. The outcomes demonstrated that the uniform dissemination of the pistachio shell particles with the microstructure of Al–Cu–Mg/pistachio shell composite particulates is the central point liable for the enhancement of the mechanical properties. Incorporating pistachio shell particles, up to 10 wt.%, is a cost-effective reinforcement in the production of metal matrix composites for various manufacturing applications.
Technical Paper

Parameter Identification of Constitute Model of Glass Fiber Reinforced Polypropylene under Adiabatic Temperature Rise Loads

2024-04-09
2024-01-2355
To characterize the stress flow behavior of engineering plastic glass fiber reinforced polypropylene (PPGF) commonly used in automotive interior and exterior components, mechanical property is measured using a universal material testing machine and a servo-hydraulic tensile testing machine under quasi-static, high temperature, and high strain rate conditions. Stress versus strain curves of materials under different conditions are obtained. Based on the measured results, a new parameter identification method of the Johnson-Cook (J-C) constitutive model is proposed by considering the adiabatic temperature rise effect. Firstly, a material-level experiment method is carried out for glass fiber reinforced polypropylene (PPGF) materials, and the influence of wide strain rate range, and large temperature span on the material properties is studied from a macroscopic perspective.
Technical Paper

Enhancement of Physical and Mechanical Attributes of a Natural Fiber-Reinforced Composite for Engineering Applications

2024-04-09
2024-01-2237
A natural fiber based polymer composite has the advantage of being more environment-friendly from a life cycle standpoint when compared to composites reinforced with widely-used synthetic fibers. The former category of composites also poses reduced health risks during handling, formulation and usage. In the current study, jute polymer laminates are studied, with the polymeric resin being a general purpose polyester applied layer-by-layer on bi-directionally woven jute plies. Fabrication of flat laminates following the hand layup method combined with compression molding yields a jute polymer composite of higher initial stiffness and tensile strength, compared to commonly used plastics, coupled with consistency for engineering design applications. However, the weight-saving potential of a lightweight material such as the current jute-polyester composite can be further enhanced through improvement of its behavior under mechanical loading.
Technical Paper

The Influence of Sample Geometry on the Mechanical Properties and Failure Mechanisms of 6111 Aluminum Alloy Tensile Specimens

2024-04-09
2024-01-2280
This research focuses on the commercial 6111 aluminum alloy as the subject of investigation. By designing tensile specimens with the same characteristic dimensions but varying fillet radii, the effects of fillet radius on the tensile properties and stress concentration effects of the aluminum alloy were studied through tensile testing and digital image correlation techniques. The results demonstrate that with an increase in fillet radius, the failure strength and stress distribution of the aluminum alloy specimens have both undergone alterations. This phenomenon can be attributed to the reduction of stress concentration at the fillet due to the larger fillet radius. Further verification through digital image correlation reaffirms that samples with a fillet radius of 10mm exhibit notable stress concentration effects at the fillet, while specimens with a fillet radius increased to 40mm display uniform plastic deformation across the parallel section.
Technical Paper

Development of Mo-Free Ultra-High Strength 1.6-GPa Bolt with Delayed Fracture Resistance for Multi-Link Type Engine

2024-04-09
2024-01-2070
Mo-free 1.6-GPa bolt was developed for a Variable Compression Turbo (VC-Turbo) engine, which is environment friendly and improves fuel efficiency and output. Mo contributes to the improvement of delayed fracture resistance; therefore, the main objective is to achieve both high strength and delayed fracture resistance. Therefore, Si is added to the developed steel to achieve high strength and delayed fracture resistance. The delayed fracture tests were performed employing the Hc/He method. Hc is the limit of the diffusible hydrogen content without causing a delayed fracture under tightening, and He is the diffusible hydrogen content entering under a hydrogen-charging condition equivalent to the actual environment. The delayed fracture resistance is compared between the developed steel and the SCM440 utilized for 1.2-GPa class bolt as a representative of the current high-strength bolts.
Technical Paper

A Novel Approach for Mechanical Characterization of Angle-Ply Composite Laminates

2024-04-09
2024-01-2435
​Composites made of continuous fibers generally have higher strength-to-weight ratios in fiber directions as compared to those made of discontinuous fibers. However, the latter tend to display quasi-isotropic properties which can be of advantage when directions of mechanical loading can vary. For many real-world applications such as robust design of vehicle body components for crashworthiness, impact loads are stochastic in nature both in terms of magnitude and direction. Hence, in order to realize the true potential of laminated composites with continuous fibers, instead of orthotropic laminates which are most common due to the ease of design and manufacturing, angle-ply laminates are necessary.
Technical Paper

FRP Composite Battery Carriers for Commercial Vehicles

2024-04-09
2024-01-2431
The current battery carrier for commercial vehicles is made of steel and is designed to hold two batteries weighing approximately 80 kg to 100 kg. However, this battery carrier faces several issues including corrosion, chemical reactivity, high maintenance requirements and its heavy weight. To tackle these challenges, a fiber-reinforced composite battery carrier is designed and developed specifically for commercial vehicles. The objective is to identify a solution that can meet the performance requirements of both static and dynamic loading, thereby reducing the overall weight. The proposed composite battery carrier offers a lightweight design, requires minimal maintenance, possesses high tensile strength and stiffness and is corrosion and chemical resistant. Furthermore, it provides the flexibility to integrate battery cover locking arrangements for added convenience and security.
Technical Paper

Multifactorial Mechanical Properties Study on Rat Skin at Intermediate Strain Rates - Using Orthogonal Experimental Design

2024-04-09
2024-01-2512
Most of the skin injuries caused by traffic accidents, sports, falls, etc. are in the intermediate strain rate range (1-100s-1), and the injuries may occur at different sites, impact velocities, and orientations. To investigate the multifactorial mechanical properties of rat skin at intermediate strain rates, a three-factor, three-level experimental protocol was established using the standard orthogonal table L9(34), which includes site (upper dorsal, lower dorsal, and ventral side), strain rate (1s-1, 10s-1, and 100 s-1), and sampling orientation (0°, 45°, and 90° relative to the spine). Uniaxial tensile tests were performed on rat skin samples according to the protocol to obtain stress-stretch ratio curves. Failure strain energy was selected as the index, and the influence of each factor on these indexes, the differences between levels of each factor, and the influence of errors on the results were quantified by analysis of variance (ANOVA).
Technical Paper

Effect of Secondary Dendrite Arm Spacing on Strength Behaviour of Automotive Alloy Wheel

2024-04-09
2024-01-2736
Strength, creep, and fatigue of the chassis components are greatly influenced by the material used and its manufacturing process. Alloy wheel is one of the critical chassis components manufactured using the casting process. Secondary Dendrite Arm Spacing (SDAS) is one of the important microstructural parameters generated during the solidification stage of the casting process. SDAS has a significant role in altering the mechanical properties and the behavior of the component. Variation in solidification time and alloy composition will have a major impact in SDAS. The combined effect of SDAS with microstructural variations and the strength behavior has not been studied in earlier literature for an alloy wheel. The scope of this study is to perform casting simulation for an alloy wheel, predict the SDAS and capture the variation of mechanical properties (yield strength, ultimate tensile strength & elongation).
Standard

Nickel Wire and Ribbon 99Ni

2024-04-01
CURRENT
AMS5555G
This specification covers a nickel in the form of round wire and rectangular ribbon.
Standard

Screw Threads - MJ Profile, Metric

2024-04-01
CURRENT
MA1370A
This standard specifies the characteristics of the MJ profile metric series of screw threads, altered from ISO 68 M Profile, to include a mandatory controlled radius of 0.18042P to 0.15011P at the root of the external thread and with the minor diameter of both external and internal threads increased to provide a basic thread height of 0.5625H in order to accommodate the external thread maximum root radius.
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