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Training / Education

Fundamental Concepts of Turbocharging Modern Engines Current Practices and Trends

2020-06-16
Turbocharging is rapidly becoming an integral part of many internal combustion engine systems. While it has long been a key to diesel engine performance, it is increasingly seen as an enabler in meeting many of the efficiency and performance requirements of modern automotive gasoline engines. This web seminar will discuss the basic concepts of turbocharging and air flow management of four-stroke engines. The course will explore the fundamentals of turbocharging, system design features, performance measures, and matching and selection criteria.
Technical Paper

Combustion Optimization and In-cylinder NOx and PM Reduction by using EGR and Split Injection Technique

2019-11-21
2019-28-2560
Nowadays, the major most challenge in the diesel engine is the oxides of nitrogen (NOx) and particulate matter (PM) trade-off, with minimal reduction in Power and BSFC. Modern day engines also rely on expensive after-treatment devices, which may decrease the performance and increase the BSFC. In this paper, combustion optimization and in-cylinder emission control by introducing the Split injection technique along with EGR is carried out by 1-D (GT-POWER) simulation. Experiments were conducted on a 3.5 kW Single-cylinder naturally aspirated CRDI engine at the different load conditions. The Simulation model incorporates detailed pressure (Burn rate) analysis for different cases and various aspects of ignition delay, premixed and mixing controlled combustion rate, the injection rate affecting oxides of nitrogen and particulate matter.
Technical Paper

Development of high power density diesel engine for constant speed application

2019-11-21
2019-28-2566
Engine up gradation for higher power rating involves challenges that require hardware changes which not only increase cost but also demand higher space. This paper focuses on the up gradation of a 4 cylinder 4.9l CRDi engine from 24.03 kW/L to 30.75 kW/L by adjustment of various parameters to meet both emission and performance targets. Various challenges like higher exhaust temperature, increased peak firing pressure etc. were met using the proper calibration strategy. To meet SFC targets and keep peak firing pressures, exhaust temperatures within desired limits, different operating points for EGR, main injection timing, rail pressure have been optimized. The operating points for optimization were determined by conducting various drive trials on different type of load conditions in test bench. Calibration strategy involved the safe limits of NOx, soot, CO emissions, fuel consumption.pfp, and exhaust temperature.
Technical Paper

Development of low cost closed crankcase ventilation with oil mist separation system on light duty diesel engine.

2019-11-21
2019-28-2578
Currently automotive industry is facing bi-fold challenge of reduction in Greenhouse gases emissions as well as low operating cost. On one hand Emission regulations are getting more and more stringent on other hand there is major focus no customer value proposition. Engine blow by gases are one of the source of Greenhouse gases emission from engine. Blow by gases not only consist of unburn hydrocarbons but also carry large amount of oil. If oil is not separated from these gases, it will led to major oil consumption and hence increase total operating cost of Vehicle. In this paper, effort has been taken to develop a low cost closed crank case ventilation with oil mist separation system on diesel engine.
Technical Paper

Experimental investigations on CO2 recovery from petrol engine exhaust using adsorption technology

2019-11-21
2019-28-2577
Energy policy reviews state that automobiles contribute 25% of the total Carbon-di-oxide (CO2) emission. The current trend in emission control techniques of automobile exhaust is to reduce CO2 emission. We know that CO2 is a greenhouse gas and it leads to global warming. Conversion of CO2 into carbon and oxygen is a difficult and energy consuming process when compared to the catalytic action of catalytic converters on CO, HC and NOX. The best way to reduce it is to capture it from the source, store it and use it for industry applications. To physically capture the CO2 from the engine exhaust, adsorbents like molecular sieves are utilized. When compared to other methods of CO2 separation, adsorption technique consumes less energy and the sieves can be regenerated, reused and recycled once it is completely saturated. In this research work, zeolite X13 was chosen as a molecular sieve to adsorb CO2 from the exhaust.
Technical Paper

Development of Diesel Particulate NOx Reduction DPNR System for Simultaneous Reduction of PM and NOx in Diesel Engines

2019-11-21
2019-28-2554
The Diesel Particulate NOx Reduction (DPNR) system is used for simultaneous reduction of PM and NOx in diesel engine. DPF is used to trap particulate matter in diesel engines. NOx absorber technology removes NOx in a lean (i.e. oxygen rich) exhaust environment for both diesel and gasoline lean-burn GDI engines. The NOx storage and reduction catalyst is uniformly coated on the wall surface and in the fine pores of a highly porous filter substrate. Combination of these two components in the DPNR results in a compact size of the system. The base diesel engine model validated with pressure crank angle diagram and performance parameters such as Indicated mean effective pressure. This base engine’s exhaust emission is given as an input to the DPNR system. The surface reaction is connected to the DPF through chemcon template. The surface reaction is NOx storage and reduction chemical kinetics like Lean NOx Trap. The modelling of DPNR and Base engine is done using GT-SUITE.
Technical Paper

Design and Development of Constant speed diesel engine up to 20 bar BMEP with Inline FIS

2019-11-21
2019-28-2549
Design and Development of Constant speed diesel engine up to 20 bar BMEP with Inline FIS Remesan CB, Sanjay Aurora, Vasundhara V Arde, Vishal Kumar, Om Prakash Yadav, Piyush Ranjan Eicher Engines (A unit of TAFE Motors & Tractors Ltd.) Abstract Development trend in diesel engine is to achieve more power from same size of engine. With increase in brake mean effective pressure (BMEP), the peak firing pressure will also increase. The methodology to control the peak firing pressure on higher BMEP is the major challenge. We achieved better SFC with CPCB II emission targets on a constant speed engine. This study involves a systematic approach to optimize combustion parameters with a cost effective and robust inline Fuel Injection System. This paper deals with the strategies applied and experimental results for achieving the power density of 25kW/lit with Inline FIP by keeping lower Peak firing pressure.
Technical Paper

EMISSION REDUCTION OF A DIESEL ENGINE FUELED WITH BLENDS OF BIOFUEL UNDER THE INFLUENCE OF 1,4-DIOXANE AND RICE HUSK NANO PARTICLE.

2019-11-21
2019-28-2387
Research Objectives. In this modern era increase in Pollution became a huge impact in the lives of all living creatures, in this automobile tends to be one of the major contributors in terms of air pollution thanks to their exhaust emissions. The objective of the present study is to reduce the amount of harmful pollutants emitted from the automobiles by the utilization of a biofuel further influenced by two additives (liquid and a Nano additive). Methodology In this study, first the bio oil is extracted, Then the biofuel is mixed with diesel fuel at different proportions of 20%, 40% by volume. Experiments are carried out in a direct injection compression ignition engine, which is a stationary test engine manufactured by Kirloskar, connected to a computer setup. The emission values in the exhaust gases are obtained using AVL exhaust gas analyzer.
Technical Paper

Automobile Exhaust Emmision Control- A review

2019-11-21
2019-28-2382
Since the 20th century increase in the number of cars in the major cities is been a point of concern because of the toxic gasses being emitted from the engine of an automobile. These gasses are polluting the atmosphere and degrading the air to breathe. The main gasses responsible for the degradation of air quality are carbon monoxide, hydrocarbon and oxides of nitrogen. There is a necessity to find ways to reduce the pollution emitted into the atmosphere from the automobile. The source of emission is either evaporation from fuel tank or carburetor which is easy to be dealt with or harmful gasses due to improper combustion which is a concern for the environment. The two ways to reduce these emissions are, modification in the engine to minimize the production of harmful gases and to treat the harmful gasses emitted from the engine before blowing it into the atmosphere from the exhaust. Catalysts help to break harmful gasses into smaller compounds that are environment-friendly.
Technical Paper

A Technical Review on Performance and Emissions of Compressed Natural Gas – Diesel Dual Fuel Engine

2019-11-21
2019-28-2390
In view of the depletion of energy and environmental pollution, dual fuel technology has caught the attention of researchers as a viable technology keeping in mind the increased availability of fuels like Compressed Natural Gas (CNG). It is an ecologically friendly technology due to lower PM and smoke emissions and retains the efficiency of diesel combustion. Generally, dual fuel technology has been prevalent for large engines like marine, locomotive and stationary engines. However, its use for automotive engines has been limited in the past due to constraints of the limited supply of alternative fuels. CNG is a practical fuel under dual-fuel mode operation, with varying degree of success. The induction method prevents a premixed natural gas-air mixture, minimizes the volumetric efficiency and results in a loss of power at higher speeds.
Technical Paper

Comparative Experimental Investigation of Thumba and Argemone oil Based Dual Fuel Blend in a Diesel Engine for its Performance and Emission Characteristics

2019-11-21
2019-28-2375
An experimental investigation was conducted to explore the possibility of using the Thumba oil (Citrullus Colocyntis) and Argemone Mexicana (non-edible and adulterer to mustard oil) as a dual fuel blend with diesel as an alternative of using pure diesel for its performance and emission characteristics. The work was carried on a single cylinder, four strokes, In-line overhead valve, direct injection compression ignition engine. The argemone and thumba biodiesel were produced using the transesterification process and thereafter the important physio-chemical properties of produced blends were investigated. Four dual biodiesel blends like ATB10 (5% Argemone, 5% Thumba and 90% Diesel), ATB20, ATB30 and ATB40 were prepared for investigation process. The operating conditions adopted for the study was the entire range of engine loads and speed (1000-1500 r/min) keeping the injection pressure and injection timing at the OEM settings.
Technical Paper

Modeling for collective effect of Muffler geometric modifications and blended microalgae fuel use on exhaust performance of a four-stroke diesel engine: A Computational Fluid Dynamics Approach

2019-11-21
2019-28-2377
Engine performance significantly depends on the effective exhaust of the combustion gases from the muffler. With stricter BSVI norms more efficient measures has to be adopted to reduce the levels of exhaust emissions from the exhaust to the atmosphere. Muffler along with reducing the engine noise, is intended to control the back pressure as well. Back pressure change has significant effect on muffler temperature distribution which affects the NOx emission from the exhaust. Many research communications have been made to reduce the exhaust emissions like HC, CO and CO2 from the exhaust by using different generation biofuels as alternate fuel, yet they have confronted challenges in controlling the NOx content from exhaust. This work presents the combined effect of Muffler geometry modifications and blended microalgal fuel on exhaust performance with an aim to reduce NOx emission from the exhaust of a four-stroke engine.
Training / Education

Designing On-Board Diagnostics for Light and Medium Duty Emissions Control Systems

2019-11-11
On-board diagnosis of engine and transmission systems has been mandated by government regulation for light and medium vehicles since the 1996 model year. The regulations specify many of the detailed features that on-board diagnostics must exhibit. In addition, the penalties for not meeting the requirements or providing in-field remedies can be very expensive. This course is designed to provide a fundamental understanding of how and why OBD systems function and the technical features that a diagnostic should have in order to ensure compliant and successful implementation.
Technical Paper

Assessing the Combined Outcome of Rice Husk Nano Additive and Water Injection Method on the Performance, Emission and Combustion Characters of the Low Viscous Pine Oil in a Diesel Engine

2019-10-22
2019-01-2604
The research work intends to assess the need and improvement of using a low viscous bio oil, RH (Rice Husk) Nano Particles and water injection method in enhancing the performance, emission and combustion characters of a diesel engine. One of the major setbacks for using biodiesel was its higher viscosity. Hence, a low viscous oil (Pine oil) which doesn’t need transesterification process was used as a biofuel in this study. To further improve its characteristics a non-metallic Nano additive produced from rice husk was added at 3 proportions (50, 100, 200 ppm) and the optimal quantity was found as 100ppm based on the BTE (brake thermal efficiency) value of 30.2% at peak load condition. This efficiency value was accompanied by a considerable decrease in pollutants like HC (Hydrocarbon), Smoke, CO (Carbon monoxide). On the contrary NOx (Oxides of Nitrogen) emission was found to be increased for all load values.
Technical Paper

Design, Development and Analysis of Mullite Catalytic Converter for CI Engines

2019-10-11
2019-28-0017
Emissions of Hydrocarbon (HC), Carbon Monoxide (CO) and Oxides of Nitrogen (NOx) are the largest concerns for fossil fuel driven automotive vehicles. Catalytic converter is an important component in the selective catalytic reduction process. It oxidizes harmful CO and HC emission to CO2 and H2O in the exhaust system and thus the emission is controlled. Different kinds of problems are associated with noble metal based catalytic converter. A catalytic converter with a new catalyst for compression ignition engine is considered in this study. The catalytic converter is designed and developed with a new catalyst. Due to better durable characteristics and poison resistant nature, non-noble metal based material limestone (mullite) is selected as a catalyst for catalytic convertor and the emission characteristics are studied on four stroke single cylinder CI engine by using mullite based catalytic converter. The results are compared without catalytic converter in the same engine.
Technical Paper

Emission and Noise Optimization of CRDe Engine with Pilot Injection Strategies

2019-10-11
2019-28-0019
The combustion strategies play a key role in emission improvisation and noise reduction on diesel engines equipped for higher emission norus. This paper clearly discussed on the selection of various operating points for optimization and employing of proper calibration strategies like pilot strategy, Main injection timing, EGR type and rail pressure variation for best emission and noise output. Various optimization techniques have been implemented in our study. Since the pilot injection quantity as well as timing are varied in our paper, careful matrix formulation is required to determine the best optimum point. Around 340 points were obtained on varying pilot quantity and pilot separation sweep chosen at single engine speed and load for both the pilots. Out of the above points, 5 sensitive points were selected ensuring the sensitivity of the emissions and noise.
Technical Paper

Experimental and Numerical Prediction of the Pressure Drop Reduction of Catalytic Converter under Various Mass Flow Rate of Exhaust Gas for a Naturally Aspirated Diesel Engine

2019-10-11
2019-28-0030
Nowadays, Diesel emission control strategies are stringent across the globe which caused the rise in need of diesel after treat treatment devices that are more reliable and efficient. The optimized design of the catalytic converter aids in the durability of the product as well as the improvement in efficient operation of the Indian driving cycle. By changing the convergent and divergent cone angles of the catalytic converter, the consequential decrease in pressure drop leads to efficient flow of exhaust gases. The purpose of this study is to design, test, and analyse the catalytic converter in order to reduce the pressure drop in the exhaust system of a naturally aspirated diesel engine using both experimental and CFD techniques. In this study, a Diesel Oxidation Catalyst Catalytic Converter is investigated. For numerical analysis, ANSYS Fluent is used.
Technical Paper

Fuel Efficiency Improvement in Automatic Transmissions by Lockup Slip Methodology

2019-10-11
2019-28-0029
Increasing of automatic transmissions in passenger cars is based on pleasure of driving, smooth acceleration and easy operation makes the customer satisfaction. Challenges beyond 2020 is BS VI emission norms in India - a very tough goals on CO2& NOx reduction in Gasoline & Diesel vehicles. But its setback in lower fuel economy. To support & enhance fuel economy in Automatic transmissions as part of drivetrain technologies, this article discusses about the power losses in torque converters and experiments on the actual Automatic transmission (AT) vehicle on-road to understand the real city driving behavior in the aspects of gear utilization & gas pedal utilization throughout the entire traffic conditions. With that data research, slip area and slipping conditions is determined & clutch slip control is enabled at area in torque converter by ensuring that NVH parameters are not affected.
Technical Paper

Impact of Waste Plastic Oil and Its Blends on Performance Combustion and Emission Characteristics of CRDI Engine

2019-10-11
2019-28-0047
Utilization of diesel is augmented consistently by transportation and industrial sectors which is making its existence obsolete in near future. Tremendous research has been done by many researchers to find an appropriate alternative for diesel fuel, in this scenario abundant acquisition of plastic wastes and their improper retreating techniques has grabbed the attention of researchers to convert them into alternative fuel for IC engines. This experimental investigation aims to study the performance, combustion and emission characteristics of common rail direct injection (CRDI) fuelled with waste plastic oil and diesel blends at different injection strategies and at various loading conditions. From the results it is noticed that slight decline in the thermal efficiency of the engine when operated with waste plastic oil (100%) due to high viscosity and lower heating value. There was a momentous diminishment in NOx emissions for low injection pressures of plastic diesel blend (P30).
Technical Paper

Experimental Investigation on an EGR Based Diesel Engine Fueled with the Blend of Diesel and Plastic Oil and an Antioxidant Additive

2019-10-11
2019-28-0079
Experimental investigations carried out in a diesel engine incorporated with Exhaust gas recirculation (EGR), fuelled with the blend of diesel and plastic oil along with an antioxidant additive (p-Phenylenediamine) are presented in this paper. Plastic oil is produced from waste plastics through the process of pyrolysis which could be a potential substitute to fossil diesel in diesel engine applications. Production of plastic oil provides solution to the global twin problems of plastic waste management and energy crisis. Investigations have been carried out with the test fuel separately, test fuel with the additive, test fuel with incorporation of EGR in the engine and test fuel with additive and EGR incorporation. Test results revealed that blend of diesel and plastic oil exhibited performance and emissions at par with pure diesel, 18% reduction in NO emission through EGR incorporation as compared to without EGR and 15% reduction in NO through use of antioxidant additive.
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