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Technical Paper

Investigation on the Deformation of Injector Components and Its Influence on the Injection Process

2020-04-14
2020-01-1398
The deformation of injector components cannot be disregarded as the pressure of the system increases. Deformation directly affects the characteristics of needle movement and injection quantity. In this study, structural deformation of the nozzle, the needle and the control plunger under different pressures is calculated by a simulation model. The value of the deformation of injector components is calculated and the maximum deformation location is also determined. Furthermore, the calculated results indicates that the deformation of the control plunger increases the control chamber volume and the cross-section area between the needle and the needle seat. A MATLAB model is established to The influence of structural deformation on needle movement characteristics and injection quantity is investigate by a numerical model. The results show that the characteristic points of needle movement are delayed and injection quantity increases due to the deformation.
Technical Paper

Numerical Simulation and Optimization for Combustion of an Opposed Piston Two-Stroke Engine for Unmanned Aerial Vehicle (UAV)

2020-04-14
2020-01-0782
An opposed piston two-stroke engine is more suitable for use in an unmanned aerial vehicle because of its small size, excellent self-balancing, stable operation, and low noise. Consequently, in this study, based on experimental data for a prototype opposed piston two-stroke engine, numerical simulation models were established using GT-POWER for 1D simulation and AVL-FIRE for 3D CFD simulation. The mesh grid and solver parameters for the numerical model of the CFD simulation were determined to guarantee the accuracy of the numerical simulation, before studying and optimizing the ventilation efficiency of the engine with different dip angles. Furthermore, the fuel spray and combustion were analyzed and optimized in details.
Technical Paper

Combustion Characteristics in a Constant Volume Chamber of Diesel Blended with HTL

2019-04-02
2019-01-0578
There are a few different ways in which biofuels can be sourced, with the most popular coming from agricultural sources. An alternative approach is to utilize biowaste. An estimated 20 million dry tons of volatile organic compounds, or biowaste, is annually deposited in US municipal wastewaters. Most of this biowaste energy content is not recovered and, as a result, the biowaste could be a massive potential source of renewable energy. Biocrude diesel is converted from wet biowaste via hydrothermal liquefaction (HTL). Three types of feedstocks (algae, swine manure, and food processing waste) were converted into biocrude oil via HTL. From the previous experiments done in an AVL 5402 single-cylinder diesel engine, it was observed that the presence of 20% of HTL in the blend performed similarly during combustion to pure diesel. By studying these mixtures in a constant volume chamber, these observations could be compared to the results in the diesel engine.
Technical Paper

A Novel Dual Nonlinear Observer for Vehicle System Roll Behavior with Lateral and Vertical Coupling

2019-04-02
2019-01-0432
The study of vehicle coupling state estimation accuracy especially in observer-based vehicle chassis control for improving road handling and ride comfort is a challenging task for vehicle industry under various driving conditions. Due to a large amount of life safety arising from vehicle roll behavior, how to precisely acquire vehicle roll state and rapidly provide for the vehicle control system are of great concern. Simultaneously, uncertainty is unavoidable for various aspects of a vehicle system, e.g., varying sprung mass, moment of inertia and position of the center of gravity. To deal with the above issues, a novel dual observer approach, which combines adaptive Unscented Kalman Filter (AUKF) and Takagi-Sugeno (T-S), is proposed in this paper. A full-car nonlinear model is first established to describe vehicle lateral and vertical coupling roll behavior under various road excitation.
Technical Paper

Influence of Intake Valve Lift on Flow Capacity of Intake Port

2019-04-02
2019-01-0223
A three-dimensional model of a diesel engine intake port was established and was verified by steady-flow test. Based on this model, the influence of intake valve lift on the flow capacity of intake port was studied and a design method of maximum valve lift was put forward. The results show that, under different intake pressure and relative pressure difference conditions, the discharge coefficient increases first and then converges with the increase of valve lift. Under the same valve lift condition, with the increase of relative pressure difference, the discharge coefficient decreases slightly in subsonic state and decreases sharply from subsonic state to supersonic state, but the mass flow rate increases slightly. The optimum ratio of valve lift and valve seat diameter is related to relative pressure difference, it increases first and then keeps constant with the increase of relative pressure difference.
Technical Paper

Fuzzy Observer for Nonlinear Vehicle System Roll Behavior with Coupled Lateral and Vertical Dynamics

2018-04-03
2018-01-0559
The study of vehicle state estimation performance especially on the aspect of observer-based control for improving vehicle ride comfort and road handling is a challenging task for vehicle industry. Since vehicle roll behavior with various road excitations act an important part of driving safety, how to accurately obtain vehicle state under various driving scenes are of great concern. However, previous researches seldom consider coupling relation between vehicle vertical and lateral response with steering input under various road excitation. To address this issue, comprehension analyses on vehicle roll state estimation with coupled input are present in this paper. A full-car nonlinear Takagi-Sugeno (T-S) fuzzy model is first created to describe vehicle lateral and vertical coupling dynamics.
Technical Paper

Control Research of Nonlinear Vehicle Suspension System Based on Road Estimation

2018-04-03
2018-01-0553
The control parameter of the semi-active suspension system varies with road profile; therefore, in this study a new algorithm based on cuckoo search (CS) optimization method and road estimation was proposed to investigate the characteristics of the nonlinear parameters and at the same time improve the riding comfort. Based on this, a seven degree of freedom full vehicle model was developed with nonlinear damper and spring. The sprung mass acceleration, pitch acceleration, and tire deflection could be selected as the objective functions, and the control current of semi active suspension was selected as optimization variable. A multi-object CS algorithm was utilized to obtain the optimal parameters under different road profiles, and a road estimation algorithm was used to identify the road level. Then the control parameters could be adjusted adaptively according to the level of the road.
Technical Paper

Experimental and Numerical Study on the Fuel Pressure Fluctuations Aroused by the Injector for the Electronic Unit Pump System

2017-10-08
2017-01-2217
The electronic unit pump system, which is widely applied to the heavy-duty diesel engine, belongs to the pulsating high-pressure fuel injection system, and the fuel pressure fluctuations have an essential influence on the spray and combustion in the internal combustion engine. Besides, pressure fluctuations are always aroused by the motion of actuators, such as the injector or other control valves, so it is also an advantage for fault diagnosis and feedback control to ascertain the relationship between the pressure fluctuation and the motion of the actuator. In this study, experiments and 1D-simulation were carried on to investigate the fuel pressure fluctuation characteristics and their correlations with the transient motion of the needle valve in the injector.
Technical Paper

Experimental Study on the Effects of Intake Parameters on Diesel LTC Combustion and Emission

2017-10-08
2017-01-2259
The diesel low temperature combustion (LTC) can keep high efficiency and produce low emission. Which has been widely studied at home and abroad in recent years. The combustion control parameters, such as injection pressure, injection timing, intake oxygen concentration, intake pressure, intake temperature and so on, have an important influence on the combustion and emission of diesel LTC. Therefore, to realize different combustion modes and combustion mode switch of diesel engine, it is necessary to accurately control the injection parameters and intake parameters of diesel engine. In this work, experimental study has been carried out to analyze the effect of intake oxygen concentration, intake pressure and intake temperature in combustion and emission characteristics of diesel LTC, such as in-cylinder pressure, temperature, heat release rate, NOx and soot emission.
Technical Paper

A Cylinder Pressure Correction Method Based on Calculated Polytropic Exponent

2017-10-08
2017-01-2252
The acquisition of more authentic cylinder pressure data is the basis of engine combustion analysis. Due to the multiple advantages, quartz piezoelectric pressure transducers are generally applied to the measurement of the cylinder pressure. However, these transducers can only produce dynamic cylinder pressure data which may be significantly different from the actual values. Thus, the cylinder pressure data need to be corrected through a certain method, while different cylinder pressure correction methods will cause result divergences of the combustion analysis. This paper aims to acquire a proper cylinder pressure correction method by carrying out theoretical analysis based on the polytropic process in the compression stroke as well as the experimental research of the cylinder pressure of a turbocharged eight-cylinder diesel engine.
Technical Paper

Comparison Study on Combustion and Emission Characteristics of ABE/IBE-Diesel Blends in a Common-Rreail Diesel Engine

2017-10-08
2017-01-2321
Bio-butanol has been considered as a promising alternative fuel for internal combustion engines due to its advantageous physicochemical properties. However, the further development of bio-butanol is inhibited by its high recovery cost and low production efficiency. Hence, the goal of this study is to evaluate two upstream products from different fermentation processes of bio-butanol, namely acetone-butanol-ethanol (ABE) and isopropanol-butanol-ethanol (IBE), as alternative fuels for diesel. The experimental comparison is conducted on a single-cylinder and common-rail diesel engine under various main injection timings (MIT) and equivalent engine load (EEL) conditions. The experimental results show that ABE and IBE significantly affect the combustion phasing. The start of combustion (SOC) is retarded when ABE and IBE are mixed with diesel. Furthermore, the ABE/IBE-diesel blends are more sensitive to the changes in MIT compared with that of pure diesel.
Technical Paper

The Application of Solid Selective Catalytic Reduction on Heavy-Duty Diesel Engine

2017-10-08
2017-01-2364
Urea SCR technology is the most promising technique to reduce NOx emissions from heavy duty diesel engines. 32.5wt% aqueous urea solution is widely used as ammonia storage species for the urea SCR process. The thermolysis and hydrolysis of urea produces reducing agent ammonia and reduces NOx emissions to nitrogen and water. However, the application of urea SCR technology has many challenges at low temperature conditions, such as deposits formation in the exhaust pipe, lack deNOx performance at low temperature and freezing below -12°C. For preventing deposits formation, aqueous urea solution is hardly injected into exhaust gas stream at temperature below 200°C. The aqueous urea solution used as reducing agent precursor is the main obstacle for achieving high deNOx performances at low temperature conditions. This paper presents a solid SCR technology for control NOx emissions from heavy duty diesel engines.
Technical Paper

On-Line Model Recursive Identification for Variable Parameters of Driveline Vibration

2017-10-08
2017-01-2428
The vehicle driveline suffers low frequency torsional vibration due to the abrupt change of input torque and torque fluctuation under variable frequency. This problem can be solved by model based control, so building a control oriented driveline model is extremely important. In this paper, an on-line recursive identification method is proposed for control oriented model and validated based on an electric car. First of all, the control oriented driveline model is simplified into a six-parameter model with double inertia. Secondly, based on stability analysis, motor torque and motor speed are chosen as input signal for on-line model identification. A recursive identification algorithm is designed and implemented based on Simulink. Meanwhile a detail model of the vehicle which considering driveline parameter variation is built based on ADAMS. Thirdly, on-line identification is conducted by using co-simulation of ADAMS and Simulink.
Technical Paper

Fault Detection and Diagnosis of Diesel Engine Lubrication System Performance Degradation Faults based on PSO-SVM

2017-10-08
2017-01-2430
Considering the randomness and instability of the oil pressure in the lubrication system, a new approach for fault detection and diagnosis of diesel engine lubrication system based on support vector machine optimized by particle swarm optimization (PSO-SVM) model and centroid location algorithm has been proposed. Firstly, PSO algorithm is chosen to determine the optimum parameters of SVM, to avoid the blindness of choosing parameters. It can improve the prediction accuracy of the model. The results show that the classify accuracy of PSO-SVM is improved compared with SVM in which parameters are set according to experience. Then, the support vector machine classification interface is fitted to a curve, and the boundary conditions of fault diagnosis are obtained. Finally, diagnose algorithm is achieved through analyzing the centroid movement of features. According to Performance degradation data, degenerate trajectory model is established based on centroid location.
Technical Paper

A Novel Driver Model for Real-time Simulation on Electric Powertrain Test Bench

2017-10-08
2017-01-2460
In this paper, a novel driver model is proposed to track vehicle speed in MIL (Model-in-the-Loop) test system, which has structural consistency with HIL (Hardware-in-the-Loop) test system. First, the MIL test system which contains models of driver, vehicle and test bench is established. Second, according to the connections of the established models in Matlab/Simulink environment, the vehicle speed is calculated in vehicle model. Emphatically, through the deviation between driving cycle speed and calculated vehicle speed, PI controller in driver model adjusts the vehicle speed to ideal point through sending the torque command to drive motor, the ILC (Iterative Learning Control) controller modifies and stores P value of PI controller. Then, in order to obtain the better modification of PI controller, iterative learning control algorithm is deeply researched in term of types and parameters.
Technical Paper

State Estimation Based on Interacting Multiple Mode Kalman Filter for Vehicle Suspension System

2017-03-28
2017-01-1480
The study of controllable suspension properties special in the characteristics of improving ride comfort and road handling is a challenging task for vehicle industry. Currently, since most suspension control requires the observation of unmeasurable state, how to accurately acquire the state of a suspension system attracts more attention. To solve this problem, a novel approach interacting multiple mode Kalman Filter (IMMKF) is proposed in this paper. Suspension system parameters are crucial for the performance of state observers. Uncertain suspension system parameters in various conditions, e.g. due to additional load, have significant effect on state estimation. Simultaneously, state transition among different models may be happened on the condition of varying system parameters.
Technical Paper

A Uniform Hardware-in-the-Loop Test Rig for Modular and Integrated Testing of Commercial Vehicle Electronic Braking System

2016-09-27
2016-01-8042
This paper describes a uniform Hardware-In-the-Loop (HiL) test rig for the different types of Electronic Braking System (EBS). It is applied to both modular testing and integrated testing. This test rig includes a vehicle dynamic model, a real-time simulation platform, an actual brake circuit and the EBS system under test. Firstly, the vehicle dynamic model is a highly parameterized commercial vehicle model. So it can simulate different types of commercial vehicle by different parameter configurations. Secondly, multi-types of brake circuit are modeled using brake components simulation library. So, it can test the EBS control unit independently without the influence of any real electro-pneumatic components. And a software EBS controller is also modeled. So it can test the algorithm of EBS offline. Thirdly, all real electro-pneumatic components without real gas inputted are connected to the real-time test platform through independent program-controlled relay-switches.
Technical Paper

Diesel Engine Coordinated Control for AT Upshift Process

2016-09-27
2016-01-8080
The ever-growing number of interacting electronic vehicle control systems requires new control algorithms to manage the increasing system complexity. As a result, torque-based control architecture has been popular for its easy extension as the torque demand variable is the only interface between the engine control algorithms and other vehicle control systems. Under the torque-based control architecture, the engine and AT coordinated control for upshift process is investigated. Based on the dynamics analysis, quantitative relationship between the turbine torque of HTC and output shaft torque of AT has been obtained. Then the coordinated control strategy has been developed to smooth the torque trajectory of AT output shaft. The designed control strategy is tested on a powertrain simulation model in MATLAB/Simulink and a test bench. Through simulation, the shift time range in which the engine coordinated control strategy is effective is acquired.
Technical Paper

Design Approach and Dimensionless Analysis of a Differential Driving Hydraulic Free Piston Engine

2016-09-27
2016-01-8091
A new method for driving the hydraulic free piston engine is proposed. This method achieves the compression stroke automatically rather than special recovery system. Principle of hydraulic differential drive free-piston engine is analyzed and the control strategy of this novel hydraulic driving engine is also introduced. Then energy balance method is used to design the main parameters of the novel engine. High pressure and secondary high pressure of the hydraulic system are constrained by the combustion parameters and therefore parameters are analyzed. In order to verify the effectiveness of energy balance method, the mathematical model is established based on the piston force analysis and engine working principle. The transient results of dynamics are obtained through simulation. In addition, the effectiveness of the simulation is proofed by dimensionless analysis. It indicates that energy balance method realizes the basic performance of hydraulic free piston engine.
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