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Technical Paper

Research on Performance of Pulsed Twin-Fluid Injector and Its Application on a Spark Ignition UAV Engine

2021-04-06
2021-01-0651
The principal objective of the present work is to investigate the fundamental characteristics of a commercially available outwardly opening twin-fluid injector, which utilizes air-assisted atomization principle to attain pulse-type injection of fuel-air mixture. The electromagnetic characteristics of this injector were simulated and the effects of dominating parameters on the electromagnetic force to drive injector were ascertained. On that basis, this paper elaborates on the fundamental characteristics of air-assisted spray using gasoline and kerosene with the employment of two types of optical testing techniques. The spray morphological evolution under varied fuel injection durations and ambient pressures were captured with high-speed shadowgraph thus the corresponding external macroscopic characteristics were obtained and further compared. Spray droplet velocity and diameter at fixed monitoring location were measured by using PDPA (Phase Doppler Particle Analyzer).
Technical Paper

Numerical Simulation and Optimization for Combustion of an Opposed Piston Two-Stroke Engine for Unmanned Aerial Vehicle (UAV)

2020-04-14
2020-01-0782
An opposed piston two-stroke engine is more suitable for use in an unmanned aerial vehicle because of its small size, excellent self-balancing, stable operation, and low noise. Consequently, in this study, based on experimental data for a prototype opposed piston two-stroke engine, numerical simulation models were established using GT-POWER for 1D simulation and AVL-FIRE for 3D CFD simulation. The mesh grid and solver parameters for the numerical model of the CFD simulation were determined to guarantee the accuracy of the numerical simulation, before studying and optimizing the ventilation efficiency of the engine with different dip angles. Furthermore, the fuel spray and combustion were analyzed and optimized in details.
Technical Paper

Experimental and Kinetic Investigation of Pressure and Temperature Effects on Burning Characteristics of n-Heptane/Air/Hydrogen up to Near Lean Burn Limits

2020-04-14
2020-01-0343
Incomplete-combustion and misfire are the hurdles in internal combustion engines to run on ultra-lean mixture, whereas high thermal efficiency has been achieved at lean mixture. The burning characteristics of n-heptane with 0% and 30% hydrogen additions were studied at 393K-453K and 100kPa-300kPa up to near lean burn limits, λ=0.8-2.0. The flame appeared in spherical shape only by 37-mJ ignition energy (IE) at λ=0.8-1.5, while further lean mixture, ≥1.6, could be ignited only by 3000-mJ with the distorted flame shape. The flame buoyed in the mixture when burning velocity calculated by kinetic mechanism was equal or less than 19.83 cm/s at the initial conditions of λ=1.8, 393K and 100kPa. The thermal instability under impact of initial pressure and temperature was higher at lean mixture than at stoichiometric mixture.
Technical Paper

Research of the High Altitude Control Strategy of the Piston Aero-engine Using Two-stage Turbocharger Coupled with single Supercharging System

2019-12-19
2019-01-2211
Aiming at the high altitude operation problems for piston-type aero-engines and to improve the practical ceiling and high altitude dynamic performance, this thesis analyzes a controllable three-stage composite supercharging system, using a two-stage turbocharger coupled supercharger method. The GT-Power simulation model of a four-cylinder boxer engine was established, and the control strategy of variable flight height was obtained. The simulation research of engine performance from 0 to 20,000 meters above sea level has been carried out, which shows that the engine power is at the same level as the plain condition, and it could still maintain 85.28 percent of power even at the height of 20,000 meters, which meets the flight requirements of the aircraft.
Technical Paper

Influence of Key Section Parameters of Exhaust Port on Flow Capacity

2019-04-02
2019-01-0200
A three-dimensional model of a diesel engine exhaust port was established. The reliability of modeling method and the exhaust port model were verified by the steady-flow test, PIV test and pressure field test. Based on the exhaust port model, the influence of the key section parameters such as inlet area S1, throat area S2, and outlet area S3 on the flow capacity of the exhaust port was studied. The results show that, under different pressure difference and exhaust back pressure conditions, the mass flow rate increases first and then converges with the increase of the area ratio of outlet and inlet or the area ratio of throat and inlet. With the increase of the relative pressure difference, the optimal area ratio of outlet and inlet decreases and converges to 1.02, but the optimal area ratio of throat and inlet increases and converges to 1.13.
Technical Paper

Spray Characteristics of Gasoline-Ethanol Fuel Blends under Flash-Boiling Conditions

2019-04-02
2019-01-0297
The spray structure and vaporization processes of flash-boiling sprays in a constant volume chamber under a wide range of superheated conditions were experimentally investigated by a high speed imaging technique. The Engine Combustion Network’s Spray G injector was used. Four fuels including gasoline, ethanol, and gasoline-ethanol blends E30 and E50 were investigated. Spray penetration length and spray width were correlated to the degree of the superheated degree, which is the ratio of the ambient pressure to saturated vapor pressure (pa/ps). It is found that parameter pa/ps is critical in describing the spray transformation under flash-boiling conditions. Three distinct stages namely the slight flash-boiling, the transition flash-boiling, and the flare flash-boiling are identified to describe the transformation of spray structures.
Technical Paper

Influence of Intake Valve Lift on Flow Capacity of Intake Port

2019-04-02
2019-01-0223
A three-dimensional model of a diesel engine intake port was established and was verified by steady-flow test. Based on this model, the influence of intake valve lift on the flow capacity of intake port was studied and a design method of maximum valve lift was put forward. The results show that, under different intake pressure and relative pressure difference conditions, the discharge coefficient increases first and then converges with the increase of valve lift. Under the same valve lift condition, with the increase of relative pressure difference, the discharge coefficient decreases slightly in subsonic state and decreases sharply from subsonic state to supersonic state, but the mass flow rate increases slightly. The optimum ratio of valve lift and valve seat diameter is related to relative pressure difference, it increases first and then keeps constant with the increase of relative pressure difference.
Technical Paper

Experimental and Numerical Study on the Fuel Pressure Fluctuations Aroused by the Injector for the Electronic Unit Pump System

2017-10-08
2017-01-2217
The electronic unit pump system, which is widely applied to the heavy-duty diesel engine, belongs to the pulsating high-pressure fuel injection system, and the fuel pressure fluctuations have an essential influence on the spray and combustion in the internal combustion engine. Besides, pressure fluctuations are always aroused by the motion of actuators, such as the injector or other control valves, so it is also an advantage for fault diagnosis and feedback control to ascertain the relationship between the pressure fluctuation and the motion of the actuator. In this study, experiments and 1D-simulation were carried on to investigate the fuel pressure fluctuation characteristics and their correlations with the transient motion of the needle valve in the injector.
Technical Paper

Experimental Study on the Effects of Intake Parameters on Diesel LTC Combustion and Emission

2017-10-08
2017-01-2259
The diesel low temperature combustion (LTC) can keep high efficiency and produce low emission. Which has been widely studied at home and abroad in recent years. The combustion control parameters, such as injection pressure, injection timing, intake oxygen concentration, intake pressure, intake temperature and so on, have an important influence on the combustion and emission of diesel LTC. Therefore, to realize different combustion modes and combustion mode switch of diesel engine, it is necessary to accurately control the injection parameters and intake parameters of diesel engine. In this work, experimental study has been carried out to analyze the effect of intake oxygen concentration, intake pressure and intake temperature in combustion and emission characteristics of diesel LTC, such as in-cylinder pressure, temperature, heat release rate, NOx and soot emission.
Technical Paper

A Cylinder Pressure Correction Method Based on Calculated Polytropic Exponent

2017-10-08
2017-01-2252
The acquisition of more authentic cylinder pressure data is the basis of engine combustion analysis. Due to the multiple advantages, quartz piezoelectric pressure transducers are generally applied to the measurement of the cylinder pressure. However, these transducers can only produce dynamic cylinder pressure data which may be significantly different from the actual values. Thus, the cylinder pressure data need to be corrected through a certain method, while different cylinder pressure correction methods will cause result divergences of the combustion analysis. This paper aims to acquire a proper cylinder pressure correction method by carrying out theoretical analysis based on the polytropic process in the compression stroke as well as the experimental research of the cylinder pressure of a turbocharged eight-cylinder diesel engine.
Technical Paper

Analysis on the Influence of Key Parameters of Control Valve on the Performance Characteristics of Electromagnetic Injector

2017-10-08
2017-01-2310
The control valve is the most important implementation part of a high pressure common rail system, and its flow characteristics have a great influence on the performance of an injector. In this paper, based on the structure and the working principle of an electromagnetic injector in a high pressure common rail system, a simulation model of the injector is established by AMESim software. Some key parameters of the control valve, including the volume of the control chamber, the diameter of the orifice Z (feeding orifice), the diameter of the orifice A (discharge orifice) and the hole diameter of the fuel diffusion hole are studied by using this model. The results show that these key structural parameters of the control valve have a great influence on the establishment of the control chamber pressure and the action of the needle valve.
Technical Paper

Research on Opposed Piston Two-Stroke Engine for Unmanned Aerial Vehicle by Thermodynamic Simulation

2017-10-08
2017-01-2408
The Opposed Piston Two-Stroke (OPTS) engine has many advantages on power density, fuel tolerance, fuel flexibility and package space. A type of self-balanced opposed-piston folded-crank train two-stroke engine for Unmanned Aerial Vehicle (UAV) was studied in this paper. AVL BOOST was used for the thermodynamic simulation. It was a quasi-steady, filling-and-emptying flow analysis -- no intake or exhaust dynamics were simulated. The results were validated against experimental data. The effects of high altitude environment on engine performance have been investigated. Moreover, the matching between the engine and turbocharger was designed and optimized for different altitude levels. The results indicated that, while the altitude is above 6000m, a multi-stage turbocharged engine system need to be considered and optimized for the UAV.
Technical Paper

Study on Pressure Fluctuation of a Constant Pressure Fuel System

2017-03-28
2017-01-0828
The pressure fluctuation characteristics of a constant pressure fuel system has great influence on its fuel injection characteristics. It is, therefore important to understand the impacts of these fluctuations in order to better study and optimize the fuel injection characteristics. In this study, the pressure fluctuation characteristics of the high pressure common rail system have been investigated experimentally. The transient pressure at different positions in the high pressure common rail system have been measured. The phase of pressure fluctuation during the injection process has been analyzed and the corresponding fluctuating characteristic parameters have been characterized for each phase. The changes in pressure wave propagation velocity, fuel injection pressure drop amplitude, wave amplitude, period and decay time are obtained by studying the fluctuation characteristic parameters caused by fuel pressure and temperature change.
Journal Article

A Semi-Detailed Chemical Kinetic Mechanism of Acetone-Butanol-Ethanol (ABE) and Diesel Blends for Combustion Simulations

2016-04-05
2016-01-0583
With the development of advanced ABE fermentation technology, the volumetric percentage of acetone, butanol and ethanol in the bio-solvents can be precisely controlled. To seek for an optimized volumetric ratio for ABE-diesel blends, the previous work in our team has experimentally investigated and analyzed the combustion features of ABE-diesel blends with different volumetric ratio (A: B: E: 6:3:1; 3:6:1; 0:10:0, vol. %) in a constant volume chamber. It was found that an increased amount of acetone would lead to a significant advancement of combustion phasing whereas butanol would compensate the advancing effect. Both spray dynamic and chemistry reaction dynamic are of great importance in explaining the unique combustion characteristic of ABE-diesel blend. In this study, a semi-detailed chemical mechanism is constructed and used to model ABE-diesel spray combustion in a constant volume chamber.
Technical Paper

A Dynamic Filtration Model for the Power-shift Steering Transmission

2016-04-05
2016-01-1139
Within the hydraulic shifting circuit of power-shift steering transmission, the performance of filter is generally characterized by the theoretical filtration ratio. However in practical work, the actual filtration ratio is far less than the theoretical ratio. On the basis of investigation on the structural characteristics, the oil flowing distribution and the filter mechanisms, the re-filtering rate ω and recontaminative rate θ are defined to simulate the actual filtering process. Therefore, the dynamic filtration ratio is modelled and simulated in MATLAB/Simulink to investigate that how the filtering rate ω and θ influence the dynamic filtration ratio and the deviation between the dynamic ratio and theoretical ratio. Afterwards, the variation of dynamic filtration ratio is tested through a filtration experiment under the circumstances of various flow rate, temperature and pressure.
Technical Paper

Combustion Characteristics of Diesel Spray with Temporally-Splitting High-Pressure Injection

2015-11-17
2015-32-0825
The effect of temporally-splitting high pressure injection on Diesel spray combustion and soot formation processes was studied by using the high-speed video camera. The spray was injected by the single-hole nozzle with a hole diameter of 0.11mm into the high-pressure and high-temperature constant volume vessel. The free spray and the spray impingement on the two dimensional (2D) piston cavity wall were examined. Injection pressures of 100 and 160 MPa for the single injection and 160 MPa for the split injection were selected. The flame structure and soot formation process were examined by using the two-color pyrometry. The soot generated in the flame under the split injection under 160 MPa becomes higher than that of the single injection under 160 MPa.
Technical Paper

Dynamic Analysis of Wiper System and Noise Prediction of Blade Reverse

2015-03-30
2015-01-0106
Wiper noise generated in the wiping process is one of the main influence factors affecting the driving comfort. Since the dynamic contact pressure of the contact between a blade and a windshield glass is difficult to be measured, it is also difficult to predict the degree of the wiper noise. In this paper, in the view of the reversal noise problem of a passenger-vehicle windscreen wiper system, the system dynamic models of the both wipers on the sides of the driver and copilot were built as considering the blade deformation and the elastic contact between the blades and the windscreen glass, including the crank pivot, the four linkage mechanism, the wiper blades, the wiper arms and the windscreen glass. The motion of the wiper system and the pressure distributions between the blades and the windscreen glass were analyzed under the half-dry condition.
Journal Article

Combustion and Emission Characteristics of a Heavy-Duty Diesel Engine at Idle at Various Altitudes

2013-04-08
2013-01-1516
This present paper described an experimental study on the combustion and emission characteristics of a diesel engine at idle at different altitudes. Five altitudes ranging from 550m to up to 4500m were investigated. Combustion parameters including in-cylinder pressure and temperature, heat release, fuel mass burning and so forth, together with emission factors including CO, HC, NOx and PM were tested and analyzed. The result of on-board measurement manifested that in-cylinder pressure descended consistently with the rising of altitude, while both the maximum in-cylinder temperature and exhaust temperature ascended with the altitude. It was found that ignition delay was lengthened at higher altitude, but the combustion duration became shorter. The crank angle towards 90% fuel burnt has hardly changed with the variation of altitude. As for heat release, the difference of slopes observed at different altitudes was quite slight.
Technical Paper

Experimental and Computational Analysis of Impact of Self Recirculation Casing Treatment on Turbocharger Compressor

2010-04-12
2010-01-1224
Self recirculation casing treatment has been showed to be an effective technique to extend the flow range of the compressor. However, the mechanism of its surge extension on turbocharger compressor is less understood. Investigation and comparison of internal flow filed will help to understand its impact on the compressor performance. In present study, experimentally validated CFD analysis was employed to study the mechanism of surge extension on the turbocharger compressor. Firstly a turbocharger compressor with replaceable inserts near the shroud of the impeller inlet was designed so that the overall performance of the compressor with and without self recirculation casing treatment could be tested and compared. Two different self recirculation casing treatments had been tested: one is conventional self recirculation casing treatment and the other one has deswirl vanes inside the casing treatment passage.
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