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Journal Article

Experimental Investigation of the Influence of Boost on Combustion and Particulate Emissions in Optical and Metal SGDI-Engines Operated in Stratified Mode

2016-04-05
2016-01-0714
Boosting and stratified operation can be used to increase the fuel efficiency of modern gasoline direct-injected (GDI) engines. In modern downsized GDI engines, boosting is standard to achieve a high power output. However, boosted GDI-engines have mostly been operated in homogenous mode and little is known about the effects of operating a boosted GDI-engine in stratified mode. This study employed optical and metal engines to examine how boosting influences combustion and particulate emission formation in a spray-guided GDI (SGDI), single cylinder research engine. The setup of the optical and metal engines was identical except the optical engine allowed optical access through the piston and cylinder liner. The engines were operated in steady state mode at five different engine operating points representing various loads and speeds. The engines were boosted with compressed air and operated at three levels of boost, as well as atmospheric pressure for comparison.
Technical Paper

Transient Responses of Various Ammonia Formation Catalyst Configurations for Passive SCR in Lean-Burning Gasoline Engines under Various Real Engine Conditions.

2016-04-05
2016-01-0935
Passive selective catalyst reduction (SCR) systems can be used as aftertreatment systems for lean burn spark ignition (SI)-engines. Their operation is based on the interaction between the engine, an ammonia formation catalyst (AFC), and an SCR catalyst. Under rich conditions the AFC forms ammonia, which is stored in the SCR catalyst. Under lean conditions, the SCR catalyst reduces the engine out NOx using the stored NH3. This study compared the ammonia production and response times of a standard three way catalyst (TWC) and a Pd/Al2O3 catalyst under realistic engine operating conditions. In addition, the relationships between selected engine operating parameters and ammonia formation over a TWC were investigated, considering the influence of both the chosen load point and the engine settings.
Technical Paper

Experimental Investigation on the Influence of Boost on Emissions and Combustion in an SGDI-Engine Operated in Stratified Mode

2015-09-06
2015-24-2433
Among many techniques used for increasing fuel efficiency of a modern Gasoline Direct-Injected (GDI) engine are boosting and stratified operation. In modern downsized GDI engines, boosting is standard in order to achieve a high power output. Boosted GDI-engines have however mostly been operated in homogenous mode and little is known on the effects of operating a boosted GDI-engine in stratified mode. This paper presents the influence on combustion, standard emissions and particulate size distribution in a Spray-Guided, Gasoline, Direct-Injected (SGDI), single cylinder, research engine operated with various levels of boost. The engine was operated in steady state mode at five engine operating points of various load and speed. The engine was boosted with a Roots blower and operated at four levels of boost as well as atmospheric pressure for comparison. The engine was fueled with market gasoline (95 RON) blended with 10% ethanol.
Technical Paper

Comparison of Lab Versus Engine Tests In the Development of a Highly Efficient Ammonia Formation Catalyst for a Passive SCR System

2015-09-06
2015-24-2504
Commercial three way catalysts have limited capacity towards reducing NOx in the presence of excessive oxygen. This prevents lean-burn combustion concepts from meeting legislative emission standards. A solution towards decreasing NOx emissions in the presence of excess air is the use of a passive-SCR system. Under rich conditions ammonia is formed over an ammonia formation catalyst, the ammonia is stored in the SCR and in its turn reacts with the NOx under lean engine conditions. Here up-scaled Pt/Al2O3 and Pd/Al2O3 catalysts as well as a commercially Pd-Rh based three-way catalyst (TWC) are evaluated using both engine and further lab-scale tests. The purpose of these tests is to compare the ammonia production for the various catalysts under various lambda values and temperatures by means of engine and lab scale tests. The Pd/Al2O3 showed little sensitivity to temperature both under engine and lab scale experiments.
Technical Paper

Measurements of Time-Resolved Mass Injection Rates for a Multi-Hole and an Outward Opening Piezo GDI Injector

2015-04-14
2015-01-0929
Time-resolved mass injection rates of an outward opening piezo-actuated and a solenoid actuated multi-hole GDI injector were measured to investigate (1) the influence of both hardware and software settings and (2) the influence on the injection rates from a wide range of operational parameters and (3) discuss limitations and issues with this measurement technique. The varied operating parameters were fuel pressure, back-pressure, electrical pulse width, single/double injection and injection frequency. The varied hardware/software parameters were injector protrusion, upstream fuel pressure condition and the cut-off frequency of the software's low-pass filter. Signal quality was found to be dependent on both hardware and software settings, especially the cut-off frequency of the low-pass filter. Measurements with high signal quality were not possible for back-pressures lower than 0.5 MPa.
Journal Article

Parameter Estimation of a DOC from Engine Rig Experiments with a Discretized Catalyst Washcoat Model

2014-07-01
2014-01-9049
Parameter tuning was performed against data from a full scale engine rig with a Diesel Oxidation Catalysts (DOC). Several different catalyst configurations were used with varying Pt loading, washcoat thickness and volume. To illustrate the interplay between kinetics and mass transport, engine operating points were chosen with a wide variation in variables (inlet conditions) and both transient and stationary operation was used. A catalyst model was developed where the catalyst washcoat was discretized as tanks in series both radially and axially. Three different model configurations were used for parameter tuning, evaluating three different approaches to modeling of internal transport resistance. It was concluded that for a catalyst model with internal transport resistance the best fit could be achieved if some parameters affecting the internal mass transport were tuned in addition to the kinetic parameters.
Technical Paper

A Comparison of Fuel-Cut Ageing during Retardation and Fuel-Cut during Acceleration

2014-04-01
2014-01-1504
The effect of various fuel-cut agings, on a Volvo Cars 4-cylinder gasoline engine, with bimetallic three-way catalysts (TWCs) was examined. Deactivation during retardation fuel-cut (low load) and acceleration fuel-cut (high load, e.g. gearshift or traction control) was compared to aging at λ=1. Three-way catalysts were aged on an engine bench comparing two fuel-cut strategies and their impact on of the life and performance of the catalysts. In greater detail, the catalytic activity, stability and selectivity were studied. Furthermore, the catalysts were thoroughly analyzed using light-off and oxygen storage capacity measurements. The emission conversion as a function of various lambda values and loads was also determined. Fresh and 40-hour aged samples showed that the acceleration fuel-cut was the strategy that had the highest contribution towards the total deactivation of the catalyst system.
Journal Article

New Methodology for Transient Engine Rig Experiments for Efficient Parameter Tuning

2013-12-20
2013-01-9043
When performing catalyst modeling and parameter tuning it is desirable that the experimental data contain both transient and stationary points and can be generated over a short period of time. Here a method of creating such concentration transients for a full scale engine rig system is presented. The paper describes a valuable approach for changing the composition of engine exhaust gas going to a DOC (or potentially any other device) by conditioning the exhaust gas with an additional upstream DOC and/or SCR. By controlling the urea injection and the DOC bypass a wide range of exhaust compositions, not possible by only controlling the engine, could be achieved. This will improve the possibilities for parameter estimation for the modeling of the DOC.
Technical Paper

CFD Method and Simulations on a Section of a Detailed Multi-Louvered Fin Where the Incoming Air is Directed at 90° and 30° Relative to the Compact Heat-Exchanger

2013-09-24
2013-01-2417
This paper presents results and a Computational Fluid Dynamics (CFD) method for simulation of a detailed louvered fin for a multi-louvered compact heat-exchanger. The airflow was angled at 90°, +30° and −30° relative to the heat-exchanger to evaluate changes in static pressure drop and airflow characteristics. The investigation was based on three heat-exchangers with thicknesses of 52mm and two of 19mm. One period of a detailed louvered fin was simulated for two airflows for each heat-exchanger. The pressure drop data was thereafter compared to experimental data from a full-size heat-exchanger. From the pressure drop and the airflow characteristic results recommendations were made that those kinds of simulations could be defined as steady state, and with the kω-SST turbulence model. For the same heat-exchanger angle the airflow within the core was similar, with a turbulent characteristic behind it.
Technical Paper

Fuel-Cut Based Rapid Aging of Commercial Three Way Catalysts - Influence of Fuel-Cut Frequency, Duration and Temperature on Catalyst Activity

2013-09-08
2013-24-0156
In order to quantify fuel-cut aging effects on commercial bimetallic Pd/Rh three-way catalysts (TWCs), supported on cerium-zirconium promoted alumina, full-size automotive catalysts were exposed to accelerated fuel-cut aging on an engine test bench, with a variation in temperature, fuel-cut frequency and fuel-cut duration. After aging, samples of the catalysts were tested in a laboratory environment for Light-off temperature (T50), Specific surface area (BET), Dispersion of noble metals and changes in the oxidation state of Pd and Rh. The catalytic tests showed clear deactivation of the aged samples and influence on the TWC's properties. The light off temperature and noble metal dispersion were found to be a clear function of oxygen exposure to the catalysts, i.e. fuel-cut frequency and duration, while the specific surface area was found to be a function of fuel-cut frequency. No changes in oxidation states of Pd and Rh could be detected.
Journal Article

Performance of an Automotive Under-Body Diffuser Applied to a Sedan and a Wagon Vehicle

2013-04-08
2013-01-0952
Reducing resistance forces all over the vehicle is the most sustainable way to reduce fuel consumption. Aerodynamic drag is the dominating resistance force at highway speeds, and the power required to overcome this force increases by the power three of speed. The exterior body and especially the under-body and rear-end geometry of a passenger car are significant contributors to the overall aerodynamic drag. To reduce the aerodynamic drag it is of great importance to have a good pressure recovery at the rear. Since pressure drag is the dominating aerodynamic drag force for a passenger vehicle, the drag force will be a measure of the difference between the pressure in front and at the rear. There is high stagnation pressure at the front which requires a base pressure as high as possible. The pressure will recover from the sides by a taper angle, from the top by the rear wind screen, and from the bottom, by a diffuser.
Journal Article

Valve Profile Adaptation, Stratification, Boosting and 2-Stroke Strategies for Raising Loads of Gasoline HCCI Engines

2012-04-16
2012-01-1108
The development of high efficiency powertrains is a key objective for car manufacturers. One approach for improving the efficiency of gasoline engines is based on homogeneous charge compression ignition, HCCI, which provides higher efficiency than conventional strategies. However, HCCI is only currently viable at relatively low loads, primarily because at high loads it involves rapid combustion that generates pressure oscillations in the cylinder (ringing), and partly because it gives rise to relatively high NOX emissions. This paper describes studies aimed at increasing the viability of HCCI combustion at higher loads by using fully flexible valve trains, direct injection with charge stratification (SCCI), and intake air boosting. These approaches were complemented by using EGR to control NOX emissions by stoichiometric operation, which enables the use of a three-way catalyst.
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