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Technical Paper

Investigation and Improvement of a Bouncing Torsional Vibration in Automotive Dual Mass Flywheel by Combining Testing and 1D CAE Modeling Approach

2019-06-05
2019-01-1556
Dual mass flywheel (DMF) is a well-known isolation system for vehicle drivetrain. DMF has two typical elastic energy storage systems: long travel arc springs and in-series spring units (including two or more springs) and sliding shoes connected in series. DMF has such complex nonlinear characteristics as torque-dependent torsional stiffness and rotational speed-dependent hysteresis friction due to its dependency of centrifugal force that is applied to components and radial force of springs. Because of this complexity, sub-harmonic vibration (SHV) may occur under certain circumstances, such as under light-load and high-rotational conditions. In general, since SHV’s frequency is 1/2 or 1/3 of the engine’s combustion frequency and may cause human discomfort, DMF must be designed robust against such nonlinear vibration. In this paper to reduce the SHV occurrence and to show a more robust design indicator, the SHV causing the mechanism is researched by testing and 1D CAE modeling.
Technical Paper

Construction of Sound Source Model for Diesel Engine Using New Method for Selecting Optimal Field Points in Inverse-Numerical Acoustic Analysis

2017-06-05
2017-01-1871
This paper describes new method for selecting optimal field points in Inverse-Numerical Acoustic analysis (INA), and its application to construction of a sound source model for diesel engines. INA identifies the surface vibration of a sound source by using acoustic transfer functions and actual sound pressures measured at field points located near the sound source. When measuring sound pressures with INA, it is necessary to determine the field point arrangement. Increased field points leads to longer test and analysis time. Therefore, guidelines for selecting the field point arrangement are needed to conduct INA efficiently. The authors focused on the standard deviations of distance between sound source elements and field points and proposed a new guideline for optimal field point selection in our past study. In that study, we verified the effectiveness of this guideline using a simple plate model.
Technical Paper

Vibration Analysis of Rotating Tires Focused on Effect of Rotation Using a Three - Dimensional Flexible Ring Model

2017-06-05
2017-01-1903
The tire is one of the most important parts, which influence the noise, vibration, and harshness of the passenger cars. It is well known that effect of rotation influences tire vibration characteristics, and earlier studies presented formulas of tire vibration behavior. However, there are no studies of tire vibration including lateral vibration on effect of rotation. In this paper, we present new formulas of tire vibration on effect of rotation using a three-dimensional flexible ring model. The model consists of the cylindrical ring represents the tread and the springs represent the sidewall stiffness. The equation of motion of lateral, longitudinal, and radial vibration on the tread are derived based on the assumption of inextensional deformation. Many of the associated numerical parameters are identified from experimental tests.
Technical Paper

Application of Transfer Path Analysis (TPA) to a Mechanical Structure with a Variety of Transfer Paths

2016-09-27
2016-01-8101
In a typical mechanical product such as an automobile or construction machinery, it is important to identify deformation modes, for which experiments and analyses can result in significant improvements. It is also important to consider how to improve the structure with high rigidity by using a technique such as the strain energy method in conventional design and development. However, the abovementioned method often generates conflicting results with regard to weight saving and cost reduction of development requirements. Transfer path analysis (TPA) using the finite element method (FEM) is an effective way to reduce noise and vibration in the automobile with respect to these issues. TPA can reveal the transfer path from the input to the response of the output point and the contribution of the path, and to efficiently consider improved responses.
Technical Paper

Identification of Sound Source Model Using Inverse-Numerical Acoustic Analysis and Noise Prediction for Engine Enclosure

2015-06-15
2015-01-2250
This paper describes the identification of a sound source model for diesel engines installed on agricultural machines by using Inverse-Numerical Acoustic (INA) analysis, and noise predictions using the sound source model identified by INA. INA is a method of identifying surface vibrations from surrounding sound pressures. This method can be applied to sound sources with complicated shapes like those in engines. Although many studies on INA have been conducted, these past studies have focused on improvements to the identified accuracy and prediction of noise in free sound field or hemi-free sound field. The authors accurately predicted the sound pressure levels of engine enclosures using a sound source model identified by INA and a boundary element method (BEM). However, we had not yet verified the effectiveness of this sound source model against enclosures that had sound absorbing materials and openings.
Technical Paper

Damping loss factor prediction in statistical energy analysis for co-generation system enclosure

2009-11-03
2009-32-0128
This paper describes damping loss factor prediction in statistical energy analysis (SEA) for co-generation system (CGS) enclosures. To accurately predict vibration and noise by SEA, it is important to estimate parameters called the damping and coupling loss factors. In this study, the damping loss factors were estimated by the decay ratio method and a technique for calculating the modal damping ratio that uses a multi-degree of freedom curve fit. The calculated loss factor was applied to the vibration prediction of the co-generation system, and the influence of the internal loss factor calculation method on prediction accuracy was verified.
Technical Paper

Evaluation of Feeling of Pulse for Cruiser-type Motorcycle

2009-11-03
2009-32-0131
This paper describes the relationship between the rider's evaluation of feeling of pulse and the seat vibration of the cruiser-type motorcycle. A simulated running condition was created to measure the seat vibration and engine speed. Next, the seat vibration was reproduced on the hydrodynamic shaker. Finally, we examined the influence of which order of rotational speed effects evaluation of feeling of pulse in a forced vibration test. As a result, it is known that 0.5th and 1st orders of seat vibration contribute to evaluation of feeling of pulse near 1,500 to 2,000 rpm of engine rotation.
Technical Paper

A Measures Planning Method by Analysis of Contribution of the Vibration Transfer Path

2009-05-19
2009-01-2197
This paper describes a proposal of techniques on Transfer Path Analysis (TPA) to analyze transmission of vibration among the components in a complex structure. This proposal is evolved from the previous one [1] in the dimension which dominates the quality of the analysis in automotive body structure by TPA. The proper coordinate transformation was introduced to resolve the troublesome process on the application of the body structure in the previous proposal. The complications are caused by the treatment with a lot of transfer functions and transmitted forces at the conjunctions that are complexly assembled with many adjacent nodes. Dimension of the analytical region is expanded from two to three in this study. That is, from the cross section of interface of components to the structure itself where the vibration transmits between two components.
Technical Paper

Prediction of Spindle Force Using Measured Road Forces on Rolling Tire

2009-05-19
2009-01-2107
Improvement of vehicle interior noise is desired in recent years in the modern world of the demand of low weight, good fuel economy and offering technical advantages strongly. The dynamic force transmission of rolling tires from the road surface to the spindles is a critical factor in vehicle interior noise. We focus on structure-borne noise transferred through the spindle. It is necessary for effort of the effective tire/road noise reduction to predict spindle force excited by tire/road contact. The major issues in predicting spindle forces are to clarify the distribution of road forces and how to input on the simulation model. Therefore, it is important that road forces are measured accurately on the rolling tire. First, the dynamic road forces on the rolling tire are measured by using the tri-axial force sensor directly. In efforts to reduce interior noise due to structure-borne noise, it is necessary to predict spindle forces excited by the tire/road contact.
Technical Paper

Application of Statistical Energy Analysis to Noise Prediction of Co-generation System

2008-09-09
2008-32-0057
This paper describes the application of statistical energy analysis (SEA) to predicting sound power radiated from co-generation system enclosure. To predict vibration and noise accurately by using SEA, it is important to estimate parameter called loss factors. In this study, loss factors were estimated by power injection method. Next, the noise radiated from enclosure surface was predicted by the obtained vibration and radiation efficiency of enclosure panels. As a result, the calculated sound power was relatively corresponding to measured sound power. Finally, the sound power from modified enclosure was predicted. Coupling loss factors related to a modified subsystem were estimated by ratio of the number of structure modes. By using these steps, the noise from the system was reduced.
Technical Paper

Mode Classification Analysis using Mutual Relationship between Dynamics of Automobile Whole-Body and Components

2007-08-05
2007-01-3500
Current simulation of Noise, Vibration and Harshness (NVH) using Computer Aided Engineering (CAE) often uses a large DOF and detailed finite element model along with improvement of CAE technology and computational performance. By using a detailed model, predictions of precise vibration characteristics become possible. However, the number of eigenmodes in the target frequency range increases and engineers require a lot of time to examine eigenmodes and establish countermeasures. In this paper, a practical method of efficient and effective analysis by classifying target eigenmodes into a small number of groups is proposed. The classification is executed based on the relation between the dynamic characteristics of the entire automotive body structure and substructures.
Technical Paper

Dynamic Analysis of Rolling Tire Using Force Sensor and Transfer Path Identification

2007-05-15
2007-01-2254
The demand for quieter vehicle interiors increases year after year. The dynamic force transmission of rolling tires from the road surface to the spindles is a critical factor in vehicle interior noise. We investigated the dynamic force transmission of a rolling tire as it relates to reducing vehicle interior noise. A test with a tire rolling over a cleat was conducted in order to measure the road forces and the spindle forces. The transfer function of the rolling tire was identified from the experimental results by applying multi dimensional spectral analysis. In addition, Computer Aided Engineering (CAE) technology has advanced recently. This enables prediction of spindle forces early in the design stage. One of the most important issues in predicting spindle forces accurately is to clarify the distribution of road forces. This paper also describes the distribution of the dynamic road forces of the rolling tire.
Technical Paper

Application of Multi-objective Optimization to Exhaust Silencer Design

2007-05-15
2007-01-2210
This paper describes how use of multi-objective optimization of pulsating noise and backpressure improved an exhaust silencer for diesel drive equipment. Low frequency pulsating noise and backpressure were simultaneously predicted using one-dimensional fluid dynamics and acoustic analysis by BEM. In addition, an experiment was done to investigate the relation between high frequency noise including flow-induced noise and the dimensions of perforations in silencer pipes. Finally, a prototype of the exhaust silencer was built and examined in order to confirm the effects of these design methods mentioned. As predicted, exhaust noise was reduced without increasing backpressure.
Technical Paper

Application of the Contribution Analysis of the Vibration Source using Partial Coherence

2006-10-31
2006-01-3464
Operator comfort is an important design criteria for hydraulic excavators during working and idling conditions. An engine, a cooling fan motor and a pump are installed on a hydraulic excavator. It is hard to identify the vibration contribution to a response because three sources are synchronizingly working. This paper describes the use of partial coherence measurement techniques for source identification. And it is examined to reduce the vibration of the source component identified by the partial coherence results. Finally, it is verified that the response acceleration is effectively decreased by reducing the vibration of the identified component.
Technical Paper

Engine Mounting Layout by Air Suspension

2005-11-01
2005-01-3591
In this study, the air suspension is newly applied to the engine mounting layout for getting the significant vibration isolation effect. In this case, the genetic algorithm so called GA is also applied for the optimization of many parameters, calculations of stiffness matrix and inverse stiffness matrix to prevent the coupled vibration of lateral and rolling modes and to obtain the displacement of each mounting point. As a result, inexperienced engineers can easily obtain the optimum engine mounting layout in a minute. By the confirmation test of FEM, the engine lateral vibration level at 25Hz dropped below 1/10 and its effect was significant.
Technical Paper

Rolling Tire Vibration Caused by Road Roughness

2005-05-16
2005-01-2524
To reduce tire/road noise, it is important to examine the noise generation mechanism. Noise generated by a rolling tire is mainly emitted from the tread block. However, it has recently been reported that smooth tires also generate noise recently. This paper remarks on a smooth tire vibration by rolling on the road. The vibration of a rolling smooth tire is mainly vibration excited from the road surface. It is difficult to measure the input from the road surface, so we measured the tire's vibration at the leading and trailing edges. Scan Laser Doppler Vibrometers were employed to measure the vibration of the tire tread.
Technical Paper

Optimization of Profile fo r Reduction of Piston Slap Excitation

2004-09-27
2004-32-0022
This paper presents an analytical model for the prediction of piston secondary motion and the vibration due to piston slap. For the modeling of piston slap phenomenon, cylinder liner is modeled as a several spring-mass system that are connected by modal characteristics, and lubricant film between the piston and the cylinder is modeled as reaction force vectors which excite resonant mode of them. By comparing experimental results and analytical ones, the validity of the proposed model has been confirmed. The optimization of the piston skirt profile is also carried out with the analytical model, and it is confirmed that the round shape of the lower part of piston skirt is effective for the reduction of piston slap excitation.
Technical Paper

Vibration Analysis of Engine Supported by Hydraulic Mounts

2003-05-05
2003-01-1465
This paper describes a steady vibration of an engine supported by rubber and hydraulic mounts at a relatively low frequency range, assuming an engine is a rigid body. We identify dynamic characteristics of a hydraulic mount with respect to frequency and amplitude. The equation of motion is solved numerically by the Newton-Raphson method, treating the mount characteristics as functions of frequency and amplitude. The excitation test to simulate an engine shake and an idling vibration was performed using a mass block instead of an actual engine. During the engine shake, we observed that the amplitude dependency of hydraulic mounts strongly influences the vibration, while idling, we investigated rolling vibration especially for the case where the torque axis does not pass through the engine's center of gravity. The theoretical predictions agree closely with the experimental results in both engine shake and idling vibration tests.
Technical Paper

Reduction of Vibration in Tractor Using Semi-Active Suspension

2002-03-19
2002-01-1469
Recently, the development stage of agricultural vehicles such as the tractor has focused on new demands to improve the cabin environment. Especially the ride comfort has become increasingly important. For this purpose, rubber bushes have been installed the tractor to reduce road vibration to the driver in the cabin. However, this device does not sufficiently suppress vibration. This paper presents a method of vibration reduction that installs a semi-active suspension in the lateral and vertical directions at the cabin mount position of the tractor. In numerical simulation, the tractor model installed with a semi-active suspension is superior in performance to the conventional tractor model.
Technical Paper

A Stiffness Optimization Procedure for Automobile Rubber Mounts

2001-04-30
2001-01-1445
Generally, it is well known that road noise generated by vibration from automobile tires and suspensions can be reduced by changing the stiffness of the rubber mounts installed in the suspension systems. Such stiffness, however, is rarely changed to avoid riding discomfort and so on. In this paper, a stiffness optimization method for suspension system rubber mounts that reduces road noise, and improves riding comfort as well, is presented. In the process, Road Noise Contribution Analysis (RNCA) is applied to the target vehicle to specify the major factors of road noise. Furthermore, the suspension system of the vehicle is investigated by Sensitivity Analysis using Measured FRF data (SAMF) to identify the optimal stiffness combination of rubber mounts. As a result, an effective stiffness combination of two mounts is specified to reduce road noise and to improve riding comfort.
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