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Technical Paper

Modelling and Analysis of a Cooperative Adaptive Cruise Control (CACC) Algorithm for Fuel Economy

2024-04-09
2024-01-2564
Connectivity in ground vehicles allows vehicles to share crucial vehicle data, such as vehicle acceleration and speed, with each other. Using sensors such as radars and lidars, on the other hand, the intravehicular distance between a leader vehicle and a host vehicle can be detected. Cooperative Adaptive Cruise Control (CACC) builds upon ground vehicle connectivity and sensor information to form convoys with automated car following. CACC can also be used to improve fuel economy and mobility performance of vehicles in the said convoy. In this paper, a CACC system is presented, where the acceleration of the lead vehicle is used in the calculation of desired vehicle speed. In addition to the smooth car following abilities, the proposed CACC also has the capability to calculate a speed profile for the ego vehicle that is fuel efficient, making it an Ecological CACC (Eco-CACC) model.
Technical Paper

Trends in Driver Response to Forward Collision Warning and the Making of an Effective Alerting Strategy

2024-04-09
2024-01-2506
This paper compares the results from three human factors studies conducted in a motion-based simulator in 2008, 2014 and 2023, to highlight the trends in driver's response to Forward Collision Warning (FCW). The studies were motivated by the goal to develop an effective HMI (Human-Machine Interface) strategy that enables the required driver's response to FCW while minimizing the level of annoyance of the feature. All three studies evaluated driver response to a baseline-FCW and no-FCW conditions. Additionally, the 2023 study included two modified FCW chime variants: a softer FCW chime and a fading FCW chime. Sixteen (16) participants, balanced for gender and age, were tested for each group in all iterations of the studies. The participants drove in a high-fidelity simulator with a visual distraction task (number reading). After driving 15 minutes in a nighttime rural highway environment, a surprise forward collision threat arose during the distraction task.
Technical Paper

Vehicle Seat Occupancy Detection and Classification Using Capacitive Sensing

2024-04-09
2024-01-2508
Improving passenger safety inside vehicle cabins requires continuously monitoring vehicle seat occupancy statuses. Monitoring a vehicle seat’s occupancy status includes detecting if the seat is occupied and classifying the seat’s occupancy type. This paper introduces an innovative non-intrusive technique that employs capacitive sensing and an occupancy classifier to monitor a vehicle seat’s occupancy status. Capacitive sensing is facilitated by a meticulously constructed capacitance-sensing mat that easily integrates with any vehicle seat. When a passenger or an inanimate object occupies a vehicle seat equipped with the mat, they will induce variations in the mat’s internal capacitances. The variations are, in turn, represented pictorially as grayscale capacitance-sensing images (CSI), which yield the feature vectors the classifier requires to classify the seat’s occupancy type.
Technical Paper

Side Impact Characteristics in Modern Light Vehicles

2024-04-09
2024-01-2646
Occupant protection in side impacts, in particular for near-side occupants, is a challenge due to the occupant’s close proximity to the impact. Near-side occupants have limited space to ride down the impact. Curtain and side airbags fill the gap between occupant and the side interior. This analysis was conducted to provide insight on the characteristics of side impacts and the relevancy of currently regulated test configurations. For this purpose, 2007-2015 NASS-CDS and 2017-2021 CISS side crash data were analyzed for towed light vehicles. 2008 and newer model year vehicle data was selected to ensure that most vehicles were equipped with side/curtain airbags. The results showed that side impacts accounted for approximately 26.7% of the vehicles involved and 18.9% of the vehicles with at least one seriously injured occupant. Most side impacts involved damage to the front and front-to-center of the vehicle.
Technical Paper

INCORPORATING METHODS OF GRAPHENE IN POLYMERIC NANOCOMPOSITES TOWARDS AUTOMOTIVE APPLICATIONS -A BRIEF REVIEW

2024-01-08
2023-36-0015
This work aims to develop a PA6 nanocomposite with glass fiber (GF) and graphene nanoplatelets (GNPs) focusing on automotive parts application. Polyamide 6 is a semi-crystalline polymer that exhibits high fatigue and flexural strength, making it viable for rigorous applications. Along with the improved electrical, mechanical, thermal, and optical performance achieved in PA6 and GF-based nanocomposites, they can fill complex geometries, have great durability, and are widely utilized due to their capacity of reducing the weight of the vehicle besides a cost reduction potential. The glass fiber is a filamentary composite, usually aggregated in polymeric matrices, which aims to amplify the mechanical properties of polymers, mainly the tensile strength in the case of PA6.
Technical Paper

Investigation of the Impact of Fiberglass on the Performance of Injected Thermoplastic Automotive Parts

2024-01-08
2023-36-0046
Manufacturing processes impact many factors on a product. Depending on the selected method, development time, part performance and cost are affected. In the automotive sector, there is a growing demand for weight reduction due to the advent of electrification and the greenhouse gas emission regulations. In addition, geometric complexity is a challenging factor for the feasibility of mass production of parts. In this scenario, plastic materials are a very interesting option for application in various vehicle parts, since these materials can be molded by injection, vacuum forming, among others, while maintaining good mechanical properties. Almost a third of a vehicle’s parts are polymeric, making the development of these materials strategic for car manufacturers. This article investigates the impact of the presence of fiberglass in a thermoplastic automotive body part.
Technical Paper

A systematic review on smart coatings for automotive applications

2024-01-08
2023-36-0126
Corrosion affects all industrial sectors where metals or metal alloys are used in their structures. In the automotive industry, the continuous search for lightweight parts has increased the demand for effective corrosion protection, in order to improve vehicle performance without compromising durability and safety. In this scenario, coatings are essential elements to preserve and protect vehicle parts from various environmental aggressions. Automotive coatings can be classified into primers, topcoats, clearcoats, and specialty coatings. Primers provide corrosion resistance and promote adhesion between the substrate and topcoat. Topcoats provide color, gloss, and durability to the coating system, while clearcoats enhance the appearance and durability of the finish. Specialty coatings provide additional properties, such as scratch resistance, chemical resistance, and UV protection.
Technical Paper

Potential Application of Rubber-Graphene Compounds in the Automotive Parts

2024-01-08
2023-36-0028
Rubber is one of the most used materials currently selected to produce automotive parts, but, for specific applications, some improvement is required in its properties through the addition of some components to the rubber compound formulation. Because of that, mechanical, thermal, and chemical properties are enhanced in order to meet strict requirements of the vast range of application of the rubber compounds. In addition to improving material properties, the combination of different substances, also aims to improve processability and reduce the costs of the final product. Recently, the use of nanofillers has been very explored because of their distinctive properties and characteristics. Among the nanofillers under study, graphene is known for its high-barrier property, thermal and electrical conductivities, and good mechanical properties.
Journal Article

A Comparison of the Mid-Size Male THOR and Hybrid III ATDs in Vehicle Frontal Crash Tests

2023-06-27
2022-22-0005
In order to evaluate the THOR-50M as a front impact Anthropomorphic Test Device (ATD) for vehicle safety design, the ATD was compared to the H3-50M in matching vehicle crash tests for 20 unique vehicle models from 2 vehicle manufacturers. For the belted driver condition, a total of fifty-four crash tests were investigated in the 56.3 km/h (35 mph) front rigid barrier impact condition. Four more tests were compared for the unbelted driver and right front passenger at 40.2 km/h (25 mph) in the flat frontal and 30-degree right oblique rigid barrier impact conditions. The two ATDs were also evaluated for their ability to predict injury risk by comparing their fleet average injury risk to Crash Investigation Sampling System (CISS) accident data for similar conditions. The differences in seating position and their effect on ATD responses were also investigated.
Technical Paper

Verification of Driver Status Monitoring Camera Position Using Virtual Knowledge-Based Engineering

2023-04-11
2023-01-0090
A DMS (Driver Monitoring System) is one of the most important safety features that assist in the monitoring functions and alert drivers when distraction or drowsiness is detected. The system is based in a DSMC (Driver Status Monitoring Camera) mounted in the vehicle's dash, which has a predefined set of operational requirements that must be fulfilled to guarantee the correct operation of the system. These conditions represent a trade space analysis challenge for each vehicle since both the DSMC and the underlying vehicle’s requirements must be satisfied. Relying upon the camera’s manufacturer evaluation for every iteration of the vehicle’s design has proven to be time-consuming, resources-intensive, and ineffective from the decision-making standpoint.
Technical Paper

Performance and Network Architecture Options of Consolidated Object Data Service for Multi-RAT Vehicular Communication

2023-04-11
2023-01-0857
With the proliferation of ADAS and autonomous systems, the quality and quantity of the data to be used by vehicles has become crucial. In-vehicle sensors are evolving, but their usability is limited to their field of view and detection distance. V2X communication systems solve these issues by creating a cooperative perception domain amongst road users and the infrastructure by communicating accurate, real-time information. In this paper, we propose a novel Consolidated Object Data Service (CODS) for multi-Radio Access Technology (RAT) V2X communication. This service collects information using BSM packets from the vehicular network and perception information from infrastructure-based sensors. The service then fuses the collected data, offering the communication participants with a consolidated, deduplicated, and accurate object database. Since fusing the objects is resource intensive, this service can save in-vehicle computation costs.
Technical Paper

Residual Stress Induced Fretting Fatigue during Fatigue Testing for Materials Produced by Laser Powder Bed Fusion Process

2023-04-11
2023-01-0894
Fretting fatigue was observed in standard cylindrical fatigue samples at the regions in contact with the grips of the test frames during fatigue testing for AlSi10Mg aluminum alloy produced by laser powder bed fusion process (L-PBF). The failure of the fatigue sample grips occurs much earlier than the failure of the gauge section. This results in a damaged sample and the sample cannot be reused to continue the test. This type of failure is rarely seen in materials produced by traditional manufacturing processes. In this study, X-ray residual stress analysis was performed to understand the cause of failure for L-PBF AlSi10Mg with the as-built surface condition. The result indicates that the fretting fatigue failure was caused by the strong tensile residual stress in the as-built state combining with the fretting wear between the sample and the grip. A few potential solutions to avoid the fretting fatigue failure were investigated.
Technical Paper

Hierarchical Neural Network-Based Prediction Model of Pedestrian Crossing Behavior at Unsignalized Crosswalks

2023-04-11
2023-01-0865
To enable smooth and low-risk autonomous driving in the presence of other road users, such as cyclists and pedestrians, appropriate predictive safe speed control strategies relying on accurate and robust prediction models should be employed. However, difficulties related to driving scene understanding and a wide variety of features influencing decisions of other road users significantly complexifies prediction tasks and related controls. This paper proposes a hierarchical neural network (NN)-based prediction model of pedestrian crossing behavior, which is aimed to be applied within an autonomous vehicle (AV) safe speed control strategy. Additionally, different single-level prediction models are presented and analyzed as well, to serve as baseline approaches.
Technical Paper

Synergizing Artificial Intelligence with Product Recall Management Process

2023-04-11
2023-01-0867
There are a multitude of dynamics faced by any industry. There is also a consistent search and development of technological platforms and services to address these changes. This necessitates a shared work philosophy which involves multiple stakeholders. Verification and validation are integral part of any development irrespective of product, process, or services. Also, every industry has a regulatory compliance to adhere too. But the extent of complexity and the level of dependencies or interactions between modules as well as stakeholders involved, creates slippage at some or other level. Nowadays the industries are also driven by reuse for cost effectiveness. Though it marks the significant improvement in the capability to compete, compatibility is a key measure to a successful product or service launch and sustainability.
Technical Paper

ES2re, WS50M, and Human Body Models in Far-Side Pole Impacts

2023-04-11
2023-01-0558
Driver oblique far-side sled impacts were simulated with three surrogates. The EuroSID side impact dummy with rib extension (ES2re), the WorldSID side impact 50th percentile male dummy (WS50M), and the Global Human Body Modeling Consortium’s 50th percentile male human body (GHBM) models. The versions of the surrogates’ models were 7.0, 7.5.1, and 5.0, respectively. Surrogates were seated in the front left driver seat in a virtual generic crossover sled environment. The Finite Element (FE) based environment consisted of a driver seat, a center console, and a passenger seat. Two restraint systems were considered for each surrogate: belt only (BO) and belt plus a generic seat-mounted far-side impact airbag (BB). Surrogates were restrained using a 3-point belt that has a digressive shoulder force load limiter, and retractor, and anchor pretensioners. The far-side airbag used was a 37-liter in volume and has two chambers.
Technical Paper

Sun Radiation Estimation on Display Screens through Virtual Simulation

2023-04-11
2023-01-0767
Currently the automotive industry has been under extremely important technological changes. Part of these changes are related to the way that users interact with the vehicle and fundamental components are the new digital cluster and screens. These devices have created a disruption in the way information is transmitted to the user, being essential for vehicle operation, including safety. Due to new operating conditions, multiple evaluations need to be performed, one of them is the solar temperature Load to ensure correct operation without compromising user safety. This test is required to identify the thermal performance on the screens mounted on the instrument panel. The performance identification is performed on both sides, analytical and physical. In regards finite element simulation it represents the solar chamber as the main source of heat and being the main mechanism of transmission the radiation.
Technical Paper

An Evaluation of External Human-Machine Interfaces and Compliance with Federal Motor Vehicle Safety Standard 108

2023-04-11
2023-01-0583
For Automated Vehicles (AVs) to be successful, they must integrate into society in a way that makes everyone confident in how AVs work to serve people and their communities. This integration requires that AVs communicate effectively, not only with other vehicles, but with all road users, including pedestrians and cyclists. One proposed method of AV communication is through an external human-machine interface (eHMI). While many studies have evaluated eHMI solutions, few have considered their compliance with relevant Federal Motor Vehicle Safety Standards (FMVSS) and their scalability. This study evaluated the effectiveness of a lightbar eHMI to communicate AV intent by measuring user comprehension of the eHMI and its impact on pedestrians’ trust and acceptance of AVs.
Technical Paper

Evaluation of Drivers of Very Large Pickup Trucks: Size, Seated Height and Biomechanical Responses in Drop Tests

2023-04-11
2023-01-0649
This study focused on occupant responses in very large pickup trucks in rollovers and was conducted in three phases. Phase 1 - Field data analysis: In a prior study [9], 1998 to 2020 FARS data were analyzed; Pickup truck drivers with fatality were 7.4 kg heavier and 4.6 cm taller than passenger car drivers. Most pickup truck drivers were males. Phase 1 extended the study by focusing on the drivers of very large pickup trucks. The size of 1999-2016 Ford F-250 and F-350 drivers involved in fatal crashes was analyzed by age and sex. More than 90% of drivers were males. The average male driver was 179.5 ± 7.5 cm tall and weighed 89.6 ± 18.4 kg. Phase 2 – Surrogate study: Twenty-nine male surrogates were selected to represent the average size of male drivers of F-250 and F-350s involved in fatal crashes. On average, the volunteers weighed 88.6 ± 5.2 kg and were 180.0 ± 3.2 cm tall with a 95.2 ± 2.2 cm seated height.
Technical Paper

Graphene: an overview of technology in the electric vehicles of the future

2023-02-10
2022-36-0100
In recent years there has been an increase in the development of vehicles that use alternative energy sources, more specifically electric vehicles, intending to establish the transition from combustion engines, bringing to the automotive chain a reduction in the consumption of fossil fuels. Electrified vehicles help to improve air quality by drastically reducing the emission of harmful gases and contributing to a considerable improvement in sound quality, due to the use of their silent electric motors. A material allied to these alternative technologies is graphene, few layers (usually up to 6) of Carbon atoms arranged in a hexagonal and crystalline form in a two-dimensional plane lattice. Its unique chemical structure allows it to share its exceptional properties with other materials, making it a strong candidate to meet the needs and improve products of the automotive sector.
Technical Paper

Experimental Characterization of Aluminum Alloys for the Automotive Industry

2023-02-10
2022-36-0031
Several factors stimulate the development of new materials in the industry. From specific physical-chemical characteristics to strategic market advantages, technology companies seek to diversify their raw materials. In the automotive sector, the current trend of electrification in vehicles and the increase of government and market demand for reducing the emission of greenhouse gases makes lighter materials more and more necessary. As electric vehicles use heavy batteries, the vehicle weight is directly related to its power demand and level of autonomy. The same applies to internal combustion vehicles where the vehicle weight directly impacts fuel consumption and emissions. In this context, there is a lot of research on special alloys and composites to replace traditional materials. Aluminum is a good alternative to steel due to its density which is almost five times smaller while that material still has good mechanical properties and has better impact absorption capability.
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