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To meet the stringent NOx and particulate emissions requirements of Euro 6 and China 6 standard, Selective Catalyst Reduction (SCR) catalyst integrated with wall flow particulate filter (SCR-DPF) has been found to be an effective solution for the exhaust aftertreatment systems of diesel engines. NOx is reduced by ammonia generated from urea injection while the filter effectively traps and burns the particulate matter periodically in a process called regeneration. The engine control unit (ECU) effectively manages urea injection quantity, timing and soot burning frequency for the stable functioning of the SCR-DPF without impacting drivability. To control the NOx reduction and particulate regeneration process, the control unit uses lookup tables generated from extensive hardware testing to get the current soot load and NOx slip information of SCR-DPF as a function of main exhaust state variables.

In order to meet increasingly stringent emission regulations, it is significance to establish a control- oriented transient NOx and PM emission prediction model and improve the accuracy and real-time performance. In this study, the prediction model of transient PM emissions based on Transformer is established. In terms of model accuracy and real-time performance, Transformer emission prediction model is compared with Multilayer perceptron (MLP) neural network and Long-Short Term Memory (LSTM) emission prediction model. The results show that the performance of Transformer transient emission prediction model is superior to other model structures, it can be used for real-time prediction.

Methanol is currently being evaluated as a promising alternative fuel for internal combustion engines, due to being attainable by carbon neutral or negative pathways (renewable energy and carbon capture technology). The low ignitability of methanol has made it attractive mostly as a fuel for spark ignition engines, however the low sooting properties of the fuel could potentially reduce the NOx-soot tradeoff present in compression ignition engines. In this work, using a 4-cylinder engine with compression ratio modified from 16:1 to 19:1, methanol combustion is evaluated under five operating conditions in terms of fuel consumption, criteria pollutants, CO2 emissions and engine efficiency in addition to the qualitative assessment of the combustion stability. It was found that combustion is stable at medium to high loads, with medium load NOx emissions levels at least 30% lower than the original diesel engine and comparable emissions at maximum load conditions.

De-fossilization is an increasingly important trend in the energy sector. In the transport sector the de-fossilization efforts have been centered in promoting the electrification of vehicles, nonetheless other pathways, like the use of carbon neutral or carbon-offsetting fuels under current vehicle fleets, are also worth considering. Low-carbon fuels (LCF) can be synthetized from sources that can take advantage of the carbon already present in the atmosphere (either by technologies like direct carbon capture or biological processes like photosynthesis in biofuels) and use energy from renewable sources for the necessary industrial processes. Although, LCFs can be compared to fossil fuels as energy sources for internal combustion engines, their composition is not the same and their properties can modify the engine combustion and emissions.

Euro 7/VII regulations are currently under discussion and are expected to be the last big regulatory step in Europe. From available documentation, it is clear the aim of further regulating the extended conditions of use which are still responsible of high emission events (e. g. cold start or altitude) as well as regulating secondary emissions such as NH3, N2O, CH4, Aldehydes (HCHO). Even if not completely fixed yet, the EU7 limits will be challenging for internal combustion engines and even more for Diesel. Despite a consistent reduction of market share, Diesel engines are expected to remain a significant portion in certain sectors such as Heavy duty (HD) and Light-commercial vehicle (LCV) for some decades. In order to reach the new limits being proposed, besides minimizing engine-out emissions, Diesel powertrain will need an aftertreatment system able to work at very high efficiency right after engine start and in almost every working and environmental condition.

Increasingly strict emission regulations and unfavorable economic climate bring severe challenges to the energy conservation of marine low-speed engine. Besides traditional methods, the energy and exergy analysis could acknowledge the losses of fuel from a global perspective to further improve the engine efficiency. Therefore, the energy and exergy analysis is conducted for a marine low-speed engine based on the experimental data. Energy analysis shows the exhaust gas occupies the largest proportion of all fuel energy waste, and it rises with the increment of engine load. The heat transfer consumes the second largest proportion, while it is negatively correlated to engine load. The energy analysis indicates that the most effective way to improve the engine efficiency is to reduce the energy wasted by exhaust gas and heat transfer. However, the latter exergy analysis demonstrates that there are other effective approaches to improve the engine efficiency.

Accurate measurements of brake friction materials are critical to understanding brake behaviors during testing. Current methods typically utilize a hand gauge (or a machine, in some cases) to sample various discrete points on the brake lining. This approach limits measurements to planar wear characteristics, taper and thickness, and excludes more complex measurements such as cupping. The limited number of points means that a single errant point measurement or the choice of point locations can have a large impact on the reported wear measurement. This paper will describe a method for utilizing a Coordinate Measurement Machine (CMM) fitted with a laser line scanning tool to generate a point cloud of data that can then be compared to an earlier measurement of the same piece or to a math model. This method produces thousands of data points which allows for more accurate volumetric wear calculations and color maps of the entire friction face.

Computational fluid dynamics (CFD) modeling has many potentials for the design and calibration of modern and future engine concepts, including facilitating the exploration of operation conditions and casting light on the involved physical and chemical phenomena. As more attention is paid to the matching of different fuel types and combustion strategies, the use of detailed chemistry in characterizing auto-ignition, flame stabilization processes and the formation of pollutant emissions is becoming critical, yet computationally intensive. Therefore, there is much interest in using tabulated approaches to account for detailed chemistry with an affordable computational cost. In the present work, the tabulated flamelet progress variable approach (TFPV), based on flamelet assumptions, was investigated and validated by simulating constant-volume Diesel combustion with primary reference fuels - binary mixtures of n-heptane and iso-octane.

Developing advanced combustion mode has been the active area for high efficiency and ultra-low emissions of the next-generation internal combustion engines. In this paper, a series of experiments were conducted in a modified single-cylinder compression ignition engine for operating a brand-new combustion mode denoted as intelligent charge compression ignition (ICCI) mode. By using two common-rail systems, commercial gasoline and diesel were alternately directly injected into the cylinder through multi-injection strategies in the injection timing range of 50~320 °CA BTDC. Thus, the in-cylinder stratified condition can be flexibly and accurately adjusted in this unique combustion mode. The key injection parameters, such as gasoline injection timing and diesel split ratio, were investigated to explore their effects on engine combustion, emissions, and fuel consumption.

The purge pump is used to pull evaporative gases from canister and send to engine for combustion in Turbocharged engines. The purge pump with impeller at one end and electric motor at the other end is supported by the ball bearing assembly. A bearing kinematic model to predict forcing function due to defect in ball bearing arrangement, coupled with bearing dynamic model of rotor because of rotating component, is proposed in this paper to get accumulated effect on transmitted force to the purge pump housing. Rotor dynamic of purge pump rotor components only produces certain order forcing responses which can be simulated into the multibody software environment, knowing the ball bearing geometry parameters hence providing stiffness parameter for rotor system.

Multiple injection strategies are commonly used in conventional Diesel engines due to the flexibility for optimizing heat-release timing with a consequent improvement in fuel economy and engine-out emissions. This is also desirable in low-temperature combustion (LTC) engines since it offers the potential to reduce unburned hydrocarbon and CO emissions. To better utilize these benefits and find optimal calibrations of split injection strategies, it is imperative that the fundamental processes of multiple injection combustion are understood and computational fluid dynamics models accurately describe the flow dynamics and combustion characteristics between different injection events. To this end, this work is dedicated to the identification of suitable methodologies to predict the multiple injection combustion process.

Sector mesh modeling is the dominant computational approach for combustion system design optimization. The aim of this work is to quantify the errors descending from the sector mesh approach through three geometric modeling approaches to an optical diesel engine. A full engine geometry mesh is created, including valves and intake and exhaust ports and runners, and a full-cycle flow simulation is performed until fired TDC. Next, an axisymmetric sector cylinder mesh is initialized with homogeneous bulk in-cylinder initial conditions initialized from the full-cycle simulation. Finally, a 360-degree azimuthal mesh of the cylinder is initialized with flow and thermodynamics fields at IVC mapped from the full engine geometry using a conservative interpolation approach. A study of the in-cylinder flow features until TDC showed that the geometric features on the cylinder head (valve tilt and protrusion into the combustion chamber, valve recesses) have a large impact on flow complexity.

The TOP TIERTM Diesel fuel standard was first established in 2017 to promote better fuel quality in marketplace to address the needs of diesel engines. It provides an automotive recommended fuel specification to be used in tandem with regional diesel fuel specifications or regulations. This fuel standard was developed by TOP TIERTM Diesel Original Equipment Manufacturer (OEM) sponsors made up of representatives of diesel auto and engine manufacturers. This performance specification developed after two years of discussions with various stakeholders such as individual OEMs, members of Truck and Engine Manufacturers Association (EMA), fuel additive companies, as well as fuel producers and marketers. This paper reviews the major aspects of the development of the TOP TIERTM Diesel program including implementation and market adoption challenges.

Very few activities the brake engineer engages in can induce as much vexation as trying to find a satisfying routing for the flexible brake components such as hoses, wheel speed sensors, and electric parking brake cables. Ever increasing wheel end content, ever decreasing space, more complex suspensions, and bulkier (but lighter weight) suspension components provide quite the morass through which the components must be routed through. When routing is finalized - and free of any major issues - there frequently remains some combinations of articulation position and component tolerances that allow a light “friendly” touch between components (such as a sensor wire and a surface of a bracket or strut tube), or near misses where clearance exists but raises “what if” questions around what would happen if the tolerances would stack up slightly differently on another vehicle.

In light-duty direct-injection (DI) diesel engines, combustion chamber geometry influences the complex interactions between swirl and squish flows, spray-wall interactions, as well as late-cycle mixing. Because of these interactions, piston bowl geometry significantly affects fuel efficiency and emissions behavior. However, due to lack of reliable in-cylinder measurements, the mechanisms responsible for piston-induced changes in engine behavior are not well understood. Non-intrusive, in situ optical measurement techniques are necessary to provide a deeper understanding of the piston geometry effect on in-cylinder processes and to assist in the development of predictive engine simulation models. This study compares two substantially different piston bowls with geometries representative of existing technology: a conventional re-entrant bowl and a stepped-lip bowl. Both pistons are tested in a single-cylinder optical diesel engine under identical boundary conditions.

In light- and medium-duty diesel engines, piston bowl shape influences thermal efficiency, either due to changes in wall heat loss or to changes in the heat release rate. The relative contributions of these two factors are not clearly described in the literature. In this work, two production piston bowls are adapted for use in a single cylinder research engine: a conventional, re-entrant piston, and a stepped-lip piston. An injection timing sweep is performed at constant load with each piston, and heat release analyses provide information about thermal efficiency, wall heat loss, and the degree of constant volume combustion. Zero-dimensional thermodynamic simulations provide further insight and support for the experimental results. The effect of bowl geometry on wall heat loss depends on injection timing, but changes in wall heat loss cannot explain changes in efficiency.

Hybridization is a mainstream technology for automobiles, and its application is rapidly expanding in other fields. Marine propulsion is one such field that could benefit from electrification of the powertrain. In particular, for boats to sail in enclosed waterways, such as harbors, channels, lagoons, a pure electric mode would be highly desirable. The main challenge to accomplish hybridization is the additional weight of the electric components, in particular the batteries. The goal of this project is to replace a conventional 4-stroke turbocharged Diesel engine with a hybrid powertrain, without any penalty in terms of weight, overall dimensions, fuel efficiency, and pollutant emissions. This can be achieved by developing a new generation of 2-Stroke Diesel engines, and coupling them to a state-of-the art electric system. For the thermal units, two alternative designs without active valve train are considered: opposed piston and loop scavenged engines.

This paper examines the diesel-ethanol dual fuel combustion at medium engine loads on a single-cylinder research diesel engine with a compression ratio of 16.5:1. The effect of exhaust gas recirculation (EGR) and ethanol energy ratio was investigated for the dual fuel combustion to achieve simultaneously ultra-low NOx and soot emissions. A medium ethanol ratio of about 0.6 was found suitable to meet the requirements for mixing enhancement and ignition control, which resulted in the lowest NOx and soot emissions among the tested ethanol ratios. A double-pilot injection strategy was found competent to lower the pressure rise rate owing to the reduced fuel quantity in the close-to-TDC injection. The advancement of pilot injection timing tended to reduce the CO and THC emissions, which is deemed beneficial for high EGR operations. The reactivity mutual-modulation between the diesel pilot and the background ethanol mixture was identified.

Based on the similarity theory and conservation equations, some of the important dimensionless numbers in diesel combustion are deduced and discussed. Existence of similarity is theoretically proved in diffusion (or mixing-controlled) combustion and premixed combustion as well as in spray mixture formation processes in different size diesel engines. With the prerequisite of geometric similarity, scaling rules for some parameters including engine speed, injection pressure and injection duration are established to realize the similarity between large-bore and small-bore diesel engines. To verify the similarity theories, the computational fluid dynamics (CFD) simulation are conducted, and three scaling rules, which keep the engine speed, injection pressure and lift-off length constant, respectively, are compared under the conditions of the light load (0.3 MPa IMEP) and high load (1.55 MPa IMEP) operations.

Fretting is an important phenomenon that happens in many mechanical parts. It is the main reason in deadly failures in automobiles, airliners, and turbine engines. The damage is noticed between two surfaces clamped together by bolts or rivets that are nominally at rest, but have a small amplitude oscillation because of vibration or local cyclic loading. Fretting damage can be divided into two types. The first type is the fretting fatigue damage where a crack would initiate and propagate at specific location at the interface of the mating surfaces. Cracks usually initiate in the material with lower strength because of the local cyclic loading conditions which eventually lead to full failure. The second type is the fretting wear damage because of external vibration. Researchers have investigated this phenomenon by theoretical modeling and experimental approaches. Although a lot of research has been done on fretting damage, some of the parameters have not been well studied.