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Journal Article

Performance of Isolated UAV Rotors at Low Reynolds Number

2020-03-10
2020-01-0046
Vertical takeoff and landing vehicle platforms with many small rotors are gaining importance for small UAVs as well as distributed electric propulsion for larger vehicles. To predict vehicle performance, it must be possible to gauge interaction effects. These rotors operate in the less-known regime of low Reynolds number, with different blade geometry. As a first step, two identical commercial UAV rotors from a flight test program are studied in isolation, experimentally and computationally. Load measurements were performed in Georgia Tech’s 2.13 m × 2.74 m wind tunnel. Simulations were done using the RotCFD solver which uses a Navier-Stokes wake computation along with rotor-disc loads calculation using low-Reynolds number blade section data. It is found that in hover, small rotors available in the market vary noticeably in performance at low rotor speeds, the data converging at higher RPM and Reynolds number.
Technical Paper

Scale Similarity Analysis of Internal Combustion Engine Flows—Particle Image Velocimetry and Large-Eddy Simulations

2018-04-03
2018-01-0172
This presentation is an assessment of the turbulence-stress scale-similarity in an IC engine, which is used for modeling subgrid dissipation in LES. Residual stresses and Leonard stresses were computed after applying progressively smaller spatial filters to measured and simulated velocity distributions. The velocity was measured in the TCC-II engine using planar and stereo PIV taken in three different planes and with three different spatial resolutions, thus yielding two and three velocity components, respectively. Comparisons are made between the stresses computed from the measured velocity and stress computed from the LES resolved-scale velocity from an LES simulation. The results present the degree of similarity between the residual stresses and the Leonard stresses at adjacent scales. The specified filters are systematically reduced in size to the resolution limits of the measurements and simulation.
Technical Paper

The Flying Carpet: Aerodynamic High-Altitude Solar Reflector Design Study

2017-09-19
2017-01-2026
Our concept studies indicate that a set of reflectors floated in the upper atmosphere can efficiently reduce radiant forcing into the atmosphere. The cost of reducing the radiant forcing sufficiently to reverse the current rate of Global Warming, is well within reach of global financial resources. This paper summarizes the overall concept and focuses on one of the reflector concepts, the Flying Carpet. The basic element of this reflector array is a rigidized reflector sheet towed behind and above a solar-powered, distributed electric-propelled flying wing. The vehicle rises above 30,480 m (100,000 ft) in the daytime by solar power. At night, the very low wing loading of the sheets enables the system to stay well above the controlled airspace ceiling of 18,288 m (60,000 ft). The concept study results are summarized before going into technical issues in implementation. Flag instability is studied in initial wind tunnel experiments.
Technical Paper

Tradeoff Study of High Altitude Solar Reflector Concepts

2017-09-19
2017-01-2143
A direct solution to Global Warming would be to reflect a part of sunlight back into Space. A system tradeoff study is being developed with three of the concepts that are being evaluated as long-endurance high-altitude reflectors. The first concept is a high aspect ratio solar powered flying wing towing reflector sheets. This concept is named “Flying Carpet”. Second is a centrifugally stretched high altitude solar reflector (CSHASR). The CSHASR has 4 rotors made of reflector sheets with a hub stretching to 60 percent of the radius, held together by an ultralight quad-rotor structure. Each rotor is powered by a solar-electric motor. A variation on this concept, forced by nighttime descent rate concerns, is powered by tip-mounted solar panels and propellers with some battery storage augmenting rotational inertia as well as energy storage. The third concept is an Aerostatically Balanced Reflector (ABR) sheet, held up by hydrogen balloons.
Technical Paper

Aerodynamic Loads on Arbitrary Configurations: Measurements, Computations and Geometric Modeling

2017-09-19
2017-01-2162
This paper brings together three special aspects of bluff-body aeromechanics. Experiments using our Continuous Rotation method have developed a knowledge base on the 6-degree-of-freedom aerodynamic loads on over 50 different configurations including parametric variations of canonical shapes, and several practical shapes of interest. Models are mounted on a rod attached to a stepper motor placed on a 6-DOF load cell in a low speed wind tunnel. The aerodynamic loads are ensemble-averaged as phase-resolved azimuthal variations. The load component variations are obtained as discrete Fourier series for each load component versus azimuth about each of 3 primary axes. This capability has enabled aeromechanical simulation of the dynamics of roadable vehicles slung below rotorcraft. In this paper, we explore the genesis of the loads on a CONEX model, as well as models of a short and long container, using the “ROTCFD” family of unstructured Navier-Stokes solvers.
Technical Paper

Exploration of Turbulent Atomization Mechanisms for Diesel Spray Simulations

2017-03-28
2017-01-0829
The atomization and initial spray formation processes in direct injection engines are not well understood due to the experimental and computational challenges associated with resolving these processes. Although different physical mechanisms, such as aerodynamic-induced instabilities and nozzle-generated turbulence and cavitation, have been proposed in the literature to describe these processes, direct validation of the theoretical basis of these models under engine-relevant conditions has not been possible to date. Recent developments in droplet sizing measurement techniques offer a new opportunity to evaluate droplet size distributions formed in the central and peripheral regions of the spray. There is therefore a need to understand how these measurements might be utilized to validate unobservable physics in the near nozzle-region.
Technical Paper

A Cycloidal Rotor and Airship System for On-Demand Hypercommuting

2016-09-20
2016-01-2026
An architecture is proposed for on-demand rapid commuting across congested-traffic areas. A lighter-than-air (LTA) vehicle provides the efficient loitering and part of the lift, while a set of cycloidal rotors provides the lift for payload as well as propulsion. This combination offers low noise and low downwash. A standardized automobile carriage is slung below the LTA, permitting driveway to driveway boarding and off-loading for a luxury automobile. The concept exploration is described, converging to the above system. The 6-DOF aerodynamic load map of the carriage is acquired using the Continuous-Rotation method in a wind tunnel. An initial design with rear ramp access is modified to have ramps at both ends. The initial design shows a divergence sped in access of 100 mph. An effort to improve the ride quality using yaw stabilizers, failed as the dynamic behavior becomes unstable. The requirements for control surfaces and instrumentation are discussed.
Technical Paper

Pressure Field Evolution on Rotor Blades at High Advance Ratio

2016-09-20
2016-01-2010
The design of advanced rotorcraft requires knowledge of the flowfield and loads on the rotor blade at extreme advance ratios (ratios of the forward flight speed to rotor tip speed). In this domain, strong vortices form below the rotor, and their evolution has a sharp influence on the aero-dynamics loads experienced by the rotor, particularly the loads experienced at pitch links. To understand the load distribution, the surface pressure distribution must be captured. This has posed a severe problem in wind tunnel experiments. In our experiments, a 2-bladed teetering rotor with collective and cyclic pitch controls is used in a low speed subsonic wind tunnel in reverse flow. Stereoscopic particle image velocimetry is used to measure the three component spatial velocity field. Measurement accuracy is now adequate for velocity data, and can be converted to pressure both at and away from the blade surface.
Technical Paper

Coaxial Rotor Flow Phenomena in Forward Flight

2016-09-20
2016-01-2009
Coaxial rotors are finding use in advanced rotorcraft concepts. Combined with lift offset rotor technology, they offer a solution to the problems of dynamic stall and reverse flow that often limit single rotor forward flight speeds. In addition, coaxial rotorcraft systems do not need a tail rotor, a major boon during operation in confined areas. However, the operation of two counter-rotating rotors in close proximity generates many possible aerodynamic interactions between rotor blades, blades and vortices, and between vortices. With two rotors, the parameter design space is very large, and requires efficient computations as well as basic experiments to explore aerodynamics of a coaxial rotor and the effects on performance, loads, and acoustics.
Technical Paper

Yaw Effects on the Narrowband Spectra Above a Delta Wing in Turbulent Flow

2016-09-20
2016-01-2056
Combat aircraft maneuvering at high angles of attack or in landing approach are likely to encounter conditions where the flow over the swept wings is yawed. This paper examines the effect of yaw on the spectra of turbulence above and aft of the wing, in the region where fins and control surfaces are located. Prior work has shown the occurrence of narrowband velocity fluctuations in this region for most combat aircraft models, including those with twin fins. Fin vibration and damage has been traced to excitation by such narrowband fluctuations. The narrowband fluctuations themselves have been traced to the wing surface. The issue in this paper is the effect of yaw on these fluctuations, as well as on the aerodynamic loads on a wing, without including the perturbations due to the airframe.
Technical Paper

Aerodynamic Load Maps of Vehicle Shapes at Arbitrary Attitude

2015-09-15
2015-01-2574
The interest in flying cars comes with the question of characterizing aerodynamic loads on shapes that go beyond traditional aircraft shapes. When carried as slung loads under aircraft, vehicles can encounter severe aerodynamic loads, which may also cause them to go into divergent oscillations that can threaten the vehicle and aircraft. Slung loads can encounter the wind at arbitrary attitudes. Flight test certification for every vehicle-aircraft combination is prohibitive. Characterizing the aerodynamic loads with sufficient resolution for use in dynamic simulation, has in the past been extremely arduous. Sharp changes that drive instabilities arise over small ranges of yaw and pitch. With the Continuous Rotation technique developed by our group, aerodynamic load characterization is viable and efficient. With two well-chosen attitude sweeps and appropriate transformations, the entire 6-DOF load map can be obtained, for several rates.
Technical Paper

Slung Load Divergence Speed Predictions for Vehicle Shapes

2015-09-15
2015-01-2570
Loads slung under aircraft can go into divergent oscillations coupling multiple degrees of freedom. Predicting the highest safe flight speed for a vehicle-load combination is a critical challenge, both for military missions over hostile areas, and for evacuation/rescue operations. The primary difficulty was that of obtaining well-resolved airload maps covering the arbitrary attitudes that a slung load may take. High speed rotorcraft using tilting rotors and co-axial rotors can fly at speeds that imply high dynamic pressure, making aerodynamic loads significant even on very dense loads such as armored vehicles, artillery weapons, and ammunition. The Continuous Rotation method demonstrated in our prior work enables routine prediction of divergence speeds. We build on prior work to explore the prediction of divergence speed for practical configurations such as military vehicles, which often have complex bluff body shapes.
Journal Article

Combustion Recession after End of Injection in Diesel Sprays

2015-04-14
2015-01-0797
This work contributes to the understanding of physical mechanisms that control flashback, or more appropriately combustion recession, in diesel sprays. A large dataset, comprising many fuels, injection pressures, ambient temperatures, ambient oxygen concentrations, ambient densities, and nozzle diameters is used to explore experimental trends for the behavior of combustion recession. Then, a reduced-order model, capable of modeling non-reacting and reacting conditions, is used to help interpret the experimental trends. Finally, the reduced-order model is used to predict how a controlled ramp-down rate-of-injection can enhance the likelihood of combustion recession for conditions that would not normally exhibit combustion recession. In general, fuel, ambient conditions, and the end-of-injection transient determine the success or failure of combustion recession.
Technical Paper

High-Performance Plug-In Hybrid Electric Vehicle Design Studies and Considerations

2015-04-14
2015-01-1158
This paper presents a detailed design study and associated considerations supporting the development of high-performance plug-in hybrid electric vehicles (PHEVs). Due to increasingly strict governmental regulations and increased consumer demand, automotive manufacturers have been tasked with the reduction of fuel consumption and greenhouse gas (GHG) emissions. PHEV powertrains can provide a needed balance in terms of fuel economy and vehicle performance by exploiting regenerative braking, pure electric vehicle operation, engine load-point shifting, and power-enhancing hybrid traction modes. Thus, properly designed PHEV powertrains can reduce fuel consumption while increasing vehicle utility and performance.
Technical Paper

Comparison of Water Strategy Tools for Automotive Manufacturing

2014-04-01
2014-01-1958
Tools are now publicly available that can potentially help a company assess the impact of its water use and risks in relation to their global operations and supply chains. In this paper we describe a comparative analysis of two publicly available tools, specifically the WWF/DEG Water Risk Filter and the WBCSD Global Water Tool that are used to measure the water impact and risk indicators for industrial facilities. By analyzing the risk assessments calculated by these tools for different scenarios that include varying facilities from different industries, one can better gauge the similarities and differences between these water strategy tools. Several scenarios were evaluated using the water tools, and the results are compared and contrasted. As will be shown, the results can vary significantly.
Technical Paper

The Integrated Electric Lifestyle: The Economic and Environmental Benefits of an Efficient Home-Vehicle System

2013-04-08
2013-01-0495
In recent years, the residential and transportation sectors have made significant strides in reducing energy consumption, mainly by focusing efforts on low-hanging fruit in each sector independently. This independent viewpoint has been successful in the past because the user needs met and resources consumed in each sector have been clearly distinct. However, the trend towards vehicle electrification has blurred the boundary between the sectors. With both the home and vehicle now relying upon the same energy source, interactions between the systems can no longer be neglected. For example, when tiered utility pricing schemes are considered, the energy consumption of each system affects the cost of the other. In this paper, the authors present an integrated Home-Vehicle Simulation Model (HVSM), allowing the designer to take a holistic view.
Journal Article

Transmission Electron Microscopy of Soot Particles Directly Sampled in Diesel Spray Flame - A Comparison between US#2 and Biodiesel Soot

2012-04-16
2012-01-0695
For a better understanding of soot formation and oxidation processes in conventional diesel and biodiesel spray flames, the morphology, microstructure and sizes of soot particles directly sampled in spray flames fuelled with US#2 diesel and soy-methyl ester were investigated using transmission electron microscopy (TEM). The soot samples were taken at 50mm from the injector nozzle, which corresponds to the peak soot location in the spray flames. The spray flames were generated in a constant-volume combustion chamber under a diesel-like high pressure and high temperature condition (6.7MPa, 1000K). Direct sampling permits a more direct assessment of soot as it is formed and oxidized in the flame, as opposed to exhaust PM measurements. Density of sampled soot particles, diameter of primary particles, size (gyration radius) and compactness (fractal dimension) of soot aggregates were analyzed and compared. No analysis of the soot micro-structure was made.
Technical Paper

Quantifying the Life Cycle Water Consumption of a Passenger Vehicle

2012-04-16
2012-01-0646
Numerous studies have pointed out the growing need to assess the availability of water sources in numerous regions around the world as future forecasts suggest that water demands will increase significantly while freshwater resources are being depleted. In this paper, we highlight the difference between water use versus consumption and analyze the life-cycle water consumption of a car from material extraction through production, use, and final disposition/end of life and determine a car's water footprint using data from the EcoInvent database as well as data collected from literature sources. Although water use is typically metered at the factory level, water consumption (i.e., water lost through evaporation and/or incorporation into a material, part, and/or product) is much harder to quantify. As shown in this paper, the difference can be an order of magnitude or more.
Technical Paper

Environmental Implications of Recycling Scrap Tire Material into Ultra Fine Rubber Powder

2012-04-16
2012-01-1051
In this paper, we quantify several environmental benefits associated with using ultra fine scrap tire rubber powders in virgin and recycled rubber and plastics compounds. Specifically, we will analyze the savings in oil extraction and rubber production in comparison to the rubber powder production using cryogenic grinding. The analysis uses first hand factory data provided by a rubber powder producer. As will be shown, even though cryogenic nitrogen requires production and use of liquid nitrogen, there is still a net environmental benefit in terms of energy use and greenhouse gas emissions.
Technical Paper

Transmission Electron Microscopy of Soot Particles sampled directly from a Biodiesel Spray Flame

2011-08-30
2011-01-2046
For better understanding of soot formation and oxidation processes in a biodiesel spray flame, the morphology, microstructure and sizes of soot particles directly sampled in a spray flame fuelled with soy-methyl ester were investigated using transmission electron microscopy (TEM). The soot samples were taken at different axial locations in the spray flame, 40, 50 and 70 mm from injector nozzle, which correspond to soot formation, peak, and oxidation zones, respectively. The biodiesel spray flame was generated in a constant-volume combustion chamber under a diesel-like high pressure and temperature condition (6.7 MPa, 1000K). Density, diameter of primary particles and radius of gyration of soot aggregates reached a peak at 50 mm from the injector nozzle and was lower or smaller in the formation or oxidation zones of the spray.
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