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Technical Paper

Estimating How Long In-Vehicle Tasks Take: Static Data for Distraction and Ease-of-Use Evaluations

2024-04-09
2024-01-2505
Often, when assessing the distraction or ease of use of an in-vehicle task (such as entering a destination using the street address method), the first question is “How long does the task take on average?” Engineers routinely resolve this question using computational models. For in-vehicle tasks, “how long” is estimated by summing times for the included task elements (e.g., decide what to do, press a button) from SAE Recommended Practice J2365 or now using new static (while parked) data presented here. Times for the occlusion conditions in J2365 and the NHTSA Distraction Guidelines can be determined using static data and Pettitt’s Method or Purucker’s Method. These first approximations are reasonable and can be determined quickly. The next question usually is “How likely is it that the task will exceed some limit?”
Technical Paper

Investigation of Truck Tire Rubber Material Definitions Using Finite Element Analysis

2024-04-09
2024-01-2648
This paper investigates the tire-road interaction for tires equipped with two different solid rubber material definitions within a Finite Element Analysis virtual environment, ESI PAMCRASH. A Mixed Service Drive truck tire sized 315/80R22.5 is designed with two different solid rubber material definitions: a legacy hyperelastic solid Mooney-Rivlin material definition and an Ogden hyperelastic solid material definition. The popular Mooney-Rivlin is a material definition for solid rubber simulation that is not built with element elimination and is not easily applicable to thermal applications. The Ogden hyperelastic material definition for rubber simulations allows for element destruction. Therefore, it is of interest and more suited for designing a tire model with wear and thermal capabilities.
Technical Paper

A Machine Learning Approach for Hydrogen Internal Combustion (H2ICE) Mixture Preparation

2024-01-16
2024-26-0254
The present work discusses the potential benefits of using computational fluid dynamics (CFD) simulation and artificial intelligence (AI) in the design and optimization of hydrogen internal combustion engines (H2ICEs). A Machine Learning (ML) model is developed and applied to the CFD simulation data to identify optimal injection system parameters on the Sandia H2ICE Engine to improve the mixing. This approach can aid in developing predictive ML models to guide the design of future H2ICEs. For the current engine configuration, it is observed that hydrogen (H2) gas injection contributes mixing of H2 with air. If the injector parameters are optimized, mixture preparation is better and eventually combustion. A base CFD model is validated from the Sandia H2ICE engine data against Particle Image Velocimetry (PIV) data for velocity and Planar Laser Induced Fluorescence (PLIF) data for H2 mass fraction.
Technical Paper

Development of Medium Duty H2 ICE for ON & OFF Highway Application

2024-01-16
2024-26-0170
Throughout the world the efforts are being carried out to reduce the GHG emissions from transportation sector. As Volvo Group is a signatory of SBTi and having internal target of carbon neutrality by 2040, we have intensified & also diversified our R&D efforts to develop powertrains of the future having mix of conventional, various alternate fuels, electric etc. There will not be a unique solution or strategy suiting for all the markets in the world. Each market will have its own motivation & factors which OEMs need to consider while deciding the short term, midterm & long-term strategy for powertrain technology. Accordingly, OEMs must be ready with product mix suitable for all global markets. This paper will talk about the efforts taken and lessons learned during development of Hydrogen fuelled IC Engine. We used 8L Diesel IC engine as a base to convert it to Hydrogen powered IC engine, in a retrofit spirit, so that with minimum changes we could make the working prototype.
Technical Paper

Optical Diagnostic Study on Improving Performance and Emission in Heavy-Duty Diesel Engines Using a Wave-Shaped Piston Bowl Geometry and Post Injection Strategies

2023-08-28
2023-24-0048
This study explores the potential benefits of combining a wave-shaped piston geometry with post injection strategy in diesel engines. The wave piston design features evenly spaced protrusions around the piston bowl, which improve fuel-air mixing and combustion efficiency. The 'waves' direct the flames towards the bowl center, recirculating them and utilizing the momentum in the flame jets for more complete combustion. Post injection strategy, which involves a short injection after the main injection, is commonly used to reduce emissions and improve fuel efficiency. By combining post injections with the wave piston design, additional fuel injection can increase the momentum utilized by the flame jets, potentially further improving combustion efficiency. To understand the effects and potential of the wave piston design with post injection strategy, a single-cylinder heavy-duty compression-ignition optical engine with a quartz piston is used.
Technical Paper

A Comprehensive Study of the Impact of Tread Design on the Tire-Terrain Interaction using Advanced Computational Techniques

2023-04-11
2023-01-0018
This paper investigates the impact of tread design on the tire-terrain interaction of two similar-sized truck tires with distinctly different tread designs running over various terrains and operating conditions using advanced computation techniques. The two truck tires used in the research are off-road tires sized 315/80R22.5 wide which were designed through Finite Element Analysis (FEA). The truck tire models were validated in static and dynamic domains using several simulation tests and measured data. The terrain includes a flooded surface and a snowed surface which were modelled using Smoothed-Particle Hydrodynamics (SPH) technique and calibrated using pressure-sinkage and direct shear tests. Both truck tire models were subjected to rolling resistance and cornering tests over the various flooded surface and snowed surface terrain conditions on the PAM-CRASH software.
Technical Paper

An Optical Study of the Effects of Diesel-like Fuels with Different Densities on a Heavy-duty CI Engine with a Wave-shaped Piston Bowl Geometry

2023-04-11
2023-01-0261
The novel wave-shaped bowl piston geometry design with protrusions has been proved in previous studies to enhance late-cycle mixing and therefore significantly reduce soot emissions and increase engine thermodynamic efficiency. The wave-shaped piston is characterized by the introduction of evenly spaced protrusions around the inner wall of the bowl, with a matching number with the number of injection holes, i.e., flames. The interactions between adjacent flames strongly affect the in-cylinder flow and the wave shape is designed to guide the near-wall flow. The flow re-circulation produces a radial mixing zone (RMZ) that extends towards the center of the piston bowl, where unused air is available for oxidation promotion. The waves enhance the flow re-circulation and thus increase the mixing intensity of the RMZ.
Technical Paper

EV Battery Power Management for Supplying Smart Loads in Power Distribution Systems

2022-03-29
2022-01-0171
The number of EVs are increasing in power distribution systems every day. This research analyses different penetration levels of electric vehicles in power distribution systems to provide stable energy for smart devices and observes its impacts on operational costs and environmental emissions. The supply of EV power is determined based on smart device consumption by optimal energy management of EV batteries so that both the utilities and the car owner get benefits. Utilities can save energy by reducing system loss, while EV owners can earn money by selling it to utilities at their convenient time for smart device operations. The PG&E 69-bus distribution system is used for the simulation and case studies. Case studies in this research show how the power management of EV's batteries charging and discharging characteristics benefits both utilities and EV owners. The uncertainty of the driving pattern of EVs is also considered in the research to get more accurate results.
Technical Paper

Large-Angle Full-Field Strain Measurement of Small-Sized Objects Based on the Multi-Camera DIC Test System

2022-03-29
2022-01-0274
Digital Image Correlation (DIC) technology is a powerful tool in the field of experimental mechanics to obtain the full-field deformation/strain information of an object. It has been rapidly applied in industry in recent years. However, for the large-angle full-field strain measurement of small-sized cylindrical objects, it’s still a challenge to the DIC accurate measurement due to its small size and curved surface. In this paper, a measurement method based on the multi-camera DIC system is proposed to study the compressive performance of small-sized cylindrical materials. Three cameras form two stereo DIC measurement systems (1 and 2 cameras, and 2 and 3 cameras), each of which measures a part of the object. By calibrating three cameras at the same time, two stereos DIC coordinate systems can be unified to one coordinate system. Then match the two sets of DIC measurement data together to achieve large-angle measurement of the cylindrical surface.
Technical Paper

EV Battery Charger Impacts on Power Distribution Transformers Due to Harmonics

2022-03-29
2022-01-0750
Increasing the demand for EV charging has increased the burden and accretion of the power quality issues. Harmonic voltages and currents have a significant negative influence on power system components, specifically power transformers. The voltage and current harmonics created by EV chargers and their impacts on power transformers have been discussed in this paper, and an approach is proposed to reduce such harmonics in the system. For this purpose, firstly, the total harmonic distortion (THD) of a typical EV charger is evaluated. Then an analysis is performed utilizing Fast Fourier Transform (FTT) to extract individual harmonics. To this end, this paper addresses the power quality issues on the power transformers by implementing a passive filter. The harmonic voltages and currents were measured on different levels of charging loads. The simulation results show that more than 30% of total harmonic distortions were reduced to 1.16% using a passive filter.
Technical Paper

CAE Correlation of Sealing Pressure of a Press-in-Place Gasket

2021-04-06
2021-01-0299
The Press-in-Place (PIP) gasket is a static face seal with self-retaining feature, which is used for the mating surfaces of engine components to maintain the reliability of the closed system under various operating conditions. Its design allows it to provide enough contact pressure to seal the internal fluid as well as prevent mechanical failures. Insufficient sealing pressure will lead to fluid leakage, consequently resulting in engine failures. A test fixture was designed to simulate the clamp load and internal pressure condition on a gasket bolted joint. A sensor pad in combination with TEKSCAN equipment was used to capture the overall and local pressure distribution of the PIP gasket under various engine loading conditions. Then, the test results were compared with simulated results from computer models. Through the comparisons, it was found that gasket sealing pressure of test data and CAE data shows good correlations in all internal pressure cases when the bolt load was 500 N.
Technical Paper

The Study of the Effective Contact Area of Suction Cup

2021-04-06
2021-01-0298
As the industry moves further into the automotive age, the failure of the cup during the transportation of the parts during the assembly process is costly. Among them, the effective contact area of the suction cup could influence the significant availability of the pressure, which is necessary to investigate the truth. The essential objective for this research is trying to improve the effectiveness of the suction cups during gripers work in company’s industry. In this research, the real work condition is simulated by the experimental setup to find the influence of the effective contact area. In this paper, the proper methodology to measure the effective area by testing different size cups under different conditions is described. The results are verified by the digital image correlation (DIC) technique.
Technical Paper

Analyzing the Impact of Electric Vehicles Charging Stations on Power Quality in Power Distribution Systems

2021-04-06
2021-01-0199
Integration of electric vehicles (EV) in power distribution systems reduces emissions that contribute to climate changes and improves public health by reducing ecological damage. Even though EVs significantly impact reducing carbon emissions and less dependency on hydrocarbon-based generators, they could negatively impact power systems, especially power quality. This paper analyzes electric vehicle charging stations’ impact on power quality concerning the voltage and current analysis of the harmonic distortion. As a case study, a sample system has been chosen, and a charging station is integrated into the system to investigate the harmonic impacts on the system. Finally, various mitigation techniques to eliminate the harmonics and minimize EVs’ adverse impacts on power quality in power distribution systems have been discussed.
Technical Paper

A Fresh Perspective on Hypoid Duty Cycle Severity

2021-04-06
2021-01-0707
A new method is demonstrated for rating the “severity” of a hypoid gear set duty cycle (revolutions at torque) using the intercept of T-N curve to support gearset selection and sizing decision across vehicle programs. Historically, it has been customary to compute a cumulative damage (using Miner's Rule) for a rotating component duty cycle given a T-N curve slope and intercept for the component and failure mode of interest. The slope and intercept of a T-N curve is often proprietary to the axle manufacturer and are not published. Therefore, for upfront sizing and selection purposes representative T-N properties are used to assess relative component duty cycle severity via cumulative damage (non-dimensional quantity). A similar duty cycle severity rating can also be achieved by computing the intercept of the T-N curve instead of cumulative damage, which is the focus of this study.
Technical Paper

Accelerometer-Based Estimation of Combustion Features for Engine Feedback Control of Compression-Ignition Direct-Injection Engines

2020-04-14
2020-01-1147
An experimental investigation of non-intrusive combustion sensing was performed using a tri-axial accelerometer mounted to the engine block of a small-bore high-speed 4-cylinder compression-ignition direct-injection (CIDI) engine. This study investigates potential techniques to extract combustion features from accelerometer signals to be used for cycle-to-cycle engine control. Selection of accelerometer location and vibration axis were performed by analyzing vibration signals for three different locations along the block for all three of the accelerometer axes. A magnitude squared coherence (MSC) statistical analysis was used to select the best location and axis. Based on previous work from the literature, the vibration signal filtering was optimized, and the filtered vibration signals were analyzed. It was found that the vibration signals correlate well with the second derivative of pressure during the initial stages of combustion.
Technical Paper

Minimization of Electric Heating of the Traction Induction Machine Rotor

2020-04-14
2020-01-0562
The article solves the problem of reducing electric power losses of the traction induction machine rotor to prevent its overheating in nominal and high-load modes. Electric losses of the rotor power are optimized by the stabilization of the main magnetic flow of the electric machine at a nominal level with the amplitude-frequency control in a wide range of speeds and increased loads. The quasi-independent excitation of the induction machine allows us to increase the rigidity of mechanical characteristics, decrease the rotor slip at nominal loads and overloads and significantly decrease electrical losses in the rotor as compared to other control methods. The article considers the technology of converting the power of individual phases into a single energy flow using a three-phase electric machine equivalent circuit and obtaining an energy model in the form of equations of instantaneous active and reactive power balance.
Technical Paper

Reconciling Simultaneous Evolution of Ground Vehicle Capabilities and Operator Preferences

2020-04-14
2020-01-0172
An objective evaluation of ground vehicle performance is a challenging task. This is further exacerbated by the increasing level of autonomy, dynamically changing the roles and capabilities of these vehicles. In the context of decision making involving these vehicles, as the capabilities of the vehicles improve, there is a concurrent change in the preferences of the decision makers operating the vehicles that must be accounted for. Decision based methods are a natural choice when multiple conflicting attributes are present, however, most of the literature focuses on static preferences. In this paper, we provide a sequential Bayesian framework to accommodate time varying preferences. The utility function is considered a stochastic function with the shape parameters themselves being random variables. In the proposed approach, initially the shape parameters model either uncertain preferences or variation in the preferences because of the presence of multiple decision makers.
Technical Paper

EV Penetration Impacts on Environmental Emissions and Operational Costs of Power Distribution Systems

2020-04-14
2020-01-0973
This research assesses the integration of different levels of electric vehicles (EVs) in the distribution system and observes its impacts on environmental emissions and power system operational costs. EVs can contribute to reducing the environmental emission from two different aspects. First, by replacing the traditional combustion engine cars with EVs for providing clean and environment friendly transportation and second, by integrating EVs in the distribution system through the V2G program, by providing power to the utility during peak hours and reducing the emission created by hydrocarbon dependent generators. The PG&E 69-bus distribution system (DS) is used to simulate the integration of EVs and to perform energy management to assess the operational costs and emissions. The uncertainty of driving patterns of EVs are considered in this research to get more accurate results.
Journal Article

The Effect of EGR Dilution on the Heat Release Rates in Boosted Spark-Assisted Compression Ignition (SACI) Engines

2020-04-14
2020-01-1134
This paper presents an experimental investigation of the impact of EGR dilution on the tradeoff between flame and end-gas autoignition heat release in a Spark-Assisted Compression Ignition (SACI) combustion engine. The mixture was maintained stoichiometric and fuel-to-charge equivalence ratio (ϕ′) was controlled by varying the EGR dilution level at constant engine speed. Under all conditions investigated, end-gas autoignition timing was maintained constant by modulating the mixture temperature and spark timing. Experiments at constant intake pressure and constant spark timing showed that as ϕ′ is increased, lower mixture temperatures are required to match end-gas autoignition timing. Higher ϕ′ mixtures exhibited faster initial flame burn rates, which were attributed to the higher laminar flame speeds immediately after spark timing and their effect on the overall turbulent burning velocity.
Journal Article

A Multi-Resonant Speed Piezoelectric Beam Device for Harvesting Energy from Vehicle Wheels

2020-04-14
2020-01-1236
This work analyzes a cantilevered piezoelectric beam device for harvesting energy from the simultaneous rotation and translational vibration of vehicle wheels. The device attaches to the wheel rim so that it displaces tangentially during operation. A lumped-parameter analytical model for the coupled electromechanical system is derived. The device has one natural frequency that is speed-dependent because of centripetal acceleration affecting the total stiffness of the device. Even though the device has one natural frequency, it experiences three resonances as the rotation speed varies. One resonance occurs when the rotation speed coincides with the speed-dependent natural frequency of the device. The other two resonances are associated with excitations from the vibration of the vehicle wheel. The device’s parameters are chosen so that these three resonances occur when the wheel travels near 30 mph, 55 mph, and 70 mph.
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