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Technical Paper

Challenges with the Introduction of X-By-Wire Technologies to Passenger Vehicles and Light Trucks in regards to Functional Safety, Cybersecurity and Availability

2023-04-11
2023-01-0581
Classic vehicle production had limitations in bringing the driving commands to the actuators for vehicle motion (engine, steering and braking). Steering columns, hydraulic tubes or steel cables needed to be placed between the driver and actuator. Change began with the introduction of e-gas systems. Mechanical cables were replaced by thin, electric signal wires. The technical solutions and legal standardizations for addressing the steering and braking systems, were not defined at this time. Today, OEMs are starting E/E-Architecture transformations for manifold reasons and now have the chance to remove the long hydraulic tubes for braking and the solid metal columns used for steering. X-by-wire is the way forward and allows for higher Autonomous Driving (AD) levels for automated driving vehicles. This offers new opportunities to design the vehicle in-cabin space. This paper will start with the introduction of x-by-wire technologies.
Technical Paper

Future of Automotive Embedded Hardware Trust Anchors (AEHTA)

2022-03-29
2022-01-0122
The current automotive electronic and electrical (EE) architecture has reached a scalability limit and in order to adapt to the new and upcoming requirements, novel automotive EE architectures are currently being investigated to support: a) an Ethernet backbone, b) consolidation of hardware capabilities leading to a centralized architecture from an existing distributed architecture, c) optimization of wiring to reduce cost, and d) adaptation of service-oriented software architectures. These requirements lead to the development of Zonal EE architectures as a possible solution that require appropriate adaptation of used security mechanisms and the corresponding utilized hardware trust anchors. 1 The current architecture approaches (ECU internal and in-vehicle networking) are being pushed to their limits, simultaneously, the current embedded security solutions also seem to reveal their limitations due to an increase in connectivity.
Technical Paper

High Performance Processor Architecture for Automotive Large Scaled Integrated Systems within the European Processor Initiative Research Project

2019-04-02
2019-01-0118
Autonomous driving systems and connected mobility are the next big developments for the car manufacturers and their suppliers during the next decade. To achieve the high computing power needs and fulfill new upcoming requirements due to functional safety and security, heterogeneous processor architectures with a mixture of different core architectures and hardware accelerators are necessary. To tackle this new type of hardware complexity and nevertheless stay within monetary constraints, high performance computers, inspired by state of the art data center hardware, could be adapted in order to fulfill automotive quality requirements. The European Processor Initiative (EPI) research project tries to come along with that challenge for next generation semiconductors. To be as close as possible to series development needs for the next upcoming car generations, we present a hybrid semiconductor system-on-chip architecture for automotive.
Technical Paper

Leveraging Hardware Security to Secure Connected Vehicles

2018-04-03
2018-01-0012
Advanced safety features and new services in connected cars depend on the security of the underlying vehicle functions. Due to the interconnection with the outside world and as a result of being an embedded system a modern vehicle is exposed to both, malicious activities as faced by traditional IT world systems as well as physical attacks. This introduces the need for utilizing hardware-assisted security measures to prevent both kinds of attacks. In this paper we present a survey of the different classes of hardware security devices and depict their different functional range and application. We demonstrate the feasibility of our approach by conducting a case study on an exemplary implementation of a function-on-demand use case. In particular, our example outlines how to apply the different hardware security approaches in practice to address real-world security topics. We conclude with an assessment of today’s hardware security devices.
Technical Paper

Hardware/Software Co-Design of an Automotive Embedded Firewall

2017-03-28
2017-01-1659
The automotive industry experiences a major change as vehicles are gradually becoming a part of the Internet. Security concepts based on the closed-world assumption cannot be deployed anymore due to a constantly changing adversary model. Automotive Ethernet as future in-vehicle network and a new E/E Architecture have different security requirements than Ethernet known from traditional IT and legacy systems. In order to achieve a high level of security, a new multi-layer approach in the vehicle which responds to special automotive requirements has to be introduced. One essential layer of this holistic security concept is to restrict non-authorized access by the deployment of embedded firewalls. This paper addresses the introduction of automotive firewalls into the next-generation domain architecture with a focus on partitioning of its features in hardware and software.
Technical Paper

Hardware and Software Constraints for Automotive Firewall Systems?

2016-04-05
2016-01-0063
Introduction The introduction of Ethernet and Gigabit Ethernet [2] as the main invehicle network infrastructure is the technical foundation for different new functionalities such as piloted driving, minimizing the CO2- footprint and others. The high data rate of such systems influences also the used microcontrollers due the fact that a big amount of data has to be transferred, encrypted, etc. Figure 1 Motivation - Vehicles will become connected to uncontrolled networks The usage of Ethernet as the in-vehicle-network enables the possibility that future road vehicles are going to be connected with other vehicles and information systems to improve system functionality. These previously closed automotive systems will be opened up for external access (see Figure 1). This can be Car2X connectivity or connection to personal devices. Allowing vehicle systems to communicate with other systems that are not within their physical boundaries impose a previously non-existing security problem.
Technical Paper

Enhanced Injector Dead Time Compensation by Current Feedback

2016-04-05
2016-01-0088
The constant motivation for lower fuel consumption and emission levels has always been in the minds of most auto makers. Therefore, it is important to have precise control of the fuel being delivered into the engine. Gasoline Port fuel injection has been a matured system for many years and cars sold in emerging markets still favor such system due to its less system complexity and cost. This paper will explain injection control strategy of today during development, and especially the injector dead-time compensation strategy in detail and how further improvements could still be made. The injector current profile behavior will be discussed, and with the use of minimum hardware electronics, this paper will show the way for a new compensation strategy to be adopted.
Journal Article

GBit Ethernet - The Solution for Future In-Vehicle Network Requirements?

2015-04-14
2015-01-0200
In-vehicle communication faces increasing bandwidth demands, which can no longer be met by today's MOST150, FlexRay or CAN networks. In recent years, Fast Ethernet has gained a lot of momentum in the automotive world, because it promises to bridge the bandwidth gap. A first step in this direction is the introduction of Ethernet as an On Board Diagnostic (OBD) interface for production vehicles. The next potential use cases include the use of Ethernet in Driver Assistance Systems and in the infotainment domain. However, for many of these use cases, the Fast Ethernet solution is too slow to move the huge amount of data between the Domain Controllers, ADAS Systems, Safety Computer and Chassis Controller in an adequate way. The result is the urgent need for a network technology beyond the Fast Ethernet solution. The question is: which innovation will provide enough bandwidth for domain controllers, fast flashing routines, video data, MOST-replacement and internal ECU buses?
Journal Article

On-Chip Delta-Sigma ADC for Rotor Positioning Sensor Application (Resolver-to-Digital Converter)

2014-04-01
2014-01-0333
This paper discusses the RDC method utilizing delta-sigma analog-to-digital converter hardware module (DSADC) integrated in the Infineon's microcontroller family. With its higher resolution capability when compared to the regularly used ADC with successive-approximation (SAR), DSADC seems to have more potential. On the other hand, DSADC's inherent properties, such as asynchronous sampling rate and group delay, which when not handled properly, would have negative effects to the rotor positioning system. The solution to overcome those side-effects involves utilization of other internal microcontroller's resources such as timers and capture units, as well as additional software processing run inside CPU. The rotor positioning system is first modeled and simulated in high-level simulation language environment (Matlab and Simulink) in order to predict the transient- and steady state behaviors. The group delay itself is obtained by simulating the model of DSADC module implementation.
Technical Paper

Timing Analysis and Tracing Concepts for ECU Development

2014-04-01
2014-01-0190
Integration scenarios for ECU software become more complicated, as more constraints with regards to timing, safety and security need to be considered. Multi-core microcontrollers offer even more hardware potential for integration scenarios. To tackle the complexity, more and more model based approaches are used. Understanding the interaction between the different software components, not only from a functional but also from a timing view, is a key success factor for high integration scenarios. In particular for multi-core systems, an amazing amount of timing data can be generated. Usually a multi-core system handles more software functionality than a single-core system. Furthermore, there may be timing interference on the multicore systems, due to the shared usage of buses, memory banks or other hardware resources.
Technical Paper

Motor Control in Auxiliary Drive Systems How to Choose the Best Fitting Electronic Solution

2014-04-01
2014-01-0323
In modern vehicles, the number of small electrical drive systems is still increasing continuously for blowers, fans and pumps as well as for window lifts, sunroofs and doors. Requirements and operating conditions for such systems varies, hence there are many different solutions available for controlling such motors. In most applications, simple, low-cost DC motors are used. For higher requirements regarding operating time and in stop-start capable systems, the focus turns to highly efficient and durable brushless DC motors with electronic commutation. This paper compares various electronic control concepts from a semiconductor vendor point of view. These concepts include discrete control using relays or MOSFETs. Furthermore integrated motor drivers are discussed, including system-on-chip solutions for specific applications, e.g. specific ICs for window lift motors with LIN interface.
Technical Paper

Non-standard CAN Network Topologies Verification at High Speed Transmission Rate using VHDL-AMS

2010-04-12
2010-01-0688
This paper considers the verification of non-standard CAN network topologies of the physical layer at high speed transmission rate (500.0Kbps and 1.0Mbps). These network topologies including single star, multiple stars, and hybrid topologies (multiple stars in combination with linear bus or with ring topology) are simulated by using behavior modeling language (VHDL-AMS) in comparison to measurement. Throughout the verification process, CAN transceiver behavioral model together with other CAN physical layer simulation components have been proved to be very accurate. The modeling of measurement environment of the CAN network is discussed, showing how to get the measurement and simulation results well matched. This demonstrates that the simulation solution is reliable, which is highly desired and very important for the verification requirement in CAN physical layer design.
Technical Paper

Single-Edge Nibble Transmission: Challenges and Evolutions

2009-04-20
2009-01-0125
Single Edge Nibble Transmission (SENT) is a promising low-cost solution for communication between off-ECU sensors and a microcontroller. First, this paper analyses the advantages of digital sensors with a special focus on position sensors. The possible integration of SENT in other application fields (such as pressure sensors) is also discussed. Secondly, it describes possible solutions for handling SENT communication on microcontrollers and it gives practical examples based on Infineon's TriCore and XC2000 families. It discusses the constraints and limitations on software level and how they could be solved by dedicated hardware implementations. Finally, this paper presents the Short PWM Code (SPC) protocol, which is a further extension of the SENT protocol. SPC aims at increasing the performance of the communication link and reducing system costs at the same time. By allowing bidirectional communication, SPC opens the way to new system relevant functionalities.
Technical Paper

Advanced Gasoline Engine Management Platform for Euro IV & CHN IV Emission Regulation

2008-06-23
2008-01-1704
The increasingly stringent requirements in relation to emission reduction and onboard diagnostics are pushing the Chinese automotive industry toward more innovative solutions and a rapid increase in electronic control performance. To manage the system complexity the architecture will require being well structure on hardware and software level. The paper introduces GEMS-K1 (Gasoline Engine Management System - Kit 1). GEMS-K1 is a platform being compliant with Euro IV emission regulation for gasoline engines. The application software is developed using modeling language, the code is automatically generated from the model. The driver software has a well defined structure including microcontroller abstraction layer and ECU abstraction layer. The hardware is following design rules to be robust, 100% testable and easy to manufacture. The electronic components use the latest innovation in terms of architecture and technologies.
Journal Article

The Challenges of Devising Next Generation Automotive Benchmarks

2008-04-14
2008-01-0382
More than ever, microcontroller performance in cars has a direct impact on the driving experience, on compliance with improved safety, ever-stricter emissions regulations, and on fuel economy. The simple microcontrollers formerly used in automobiles are now being replaced by powerful number-crunchers with incredible levels of peripheral integration. As a result, performance can no longer be measured in MIPS (Millions of Instructions Per Second). A microcontroller's effectiveness is based on coherent partitioning between analog and digital, hardware and software, tools and methodology. To make an informed choice among the available devices, the designer needs benchmarks that are specific to automotive applications, and which provide a realistic representation of how the device will perform in the automotive environment.
Technical Paper

The Challenges of Next Generation Automotive Benchmarks

2007-04-16
2007-01-0512
More than ever, microcontroller performance in cars has a direct impact on the driving experience, on compliance with improved safety, ever-stricter emissions regulations, and on fuel economy. The simple microcontrollers formerly used in automobiles are now being replaced by powerful number-crunchers whose performance can no longer be measured in MIPS. Instead, their effectiveness is based on a coherent partitioning between analog and digital, hardware and software, tools and methodology. To make an informed choice among the available devices, what the designer needs are benchmarks that are specific to automotive applications, and which provide a realistic representation of how the device will perform in the automotive environment. This presentation will explore the role of new benchmarks in the development of complex automotive applications.
Technical Paper

Cost Efficient Partitioning for New Generation of Automatic Transmission Gearbox Controllers

2006-04-03
2006-01-0403
This paper shall present advancements in electronic transmission control circuits addressing new challenges in the gearbox striving for improved vehicle efficiency and comfort of driving. Efficient chipset design, requires finding the optimal partitioning, that is the mapping of functionality to hardware or software and analog or digital circuit technology. The efficiency will be judged by minimal cost whilst achieving improved functionality and required scalability for a platform approach. Specific examples demonstrated are smart sensor architecture and new mapping of control strategies, realized with a novice integrated current control IC concept. Comparisons on system level are used to evaluate different function mappings as well as component partitioning. Details of the most optimized mapping and partitioning will be elaborated and first results of implementation in silicon components will be shown.
Technical Paper

Sensor Signal Delivery

2005-04-11
2005-01-0043
The signal delivery and quality of sensor data is of growing importance for modern automotive control applications. Sensors tend to be calibrated subsystems that are designed to stay in a defined tolerance and thus can easily be modeled. Compared to this deterministic behavior the transmission channel is time variant due to EMC and aging of contacts for example. The use of analog signaling, which is the actual state of realization in many cases, is sensitive to the time variant effects mentioned before. This time variance is hard to consider for the control system development. In this paper we will analyze the role of the sensor in the signal supply chain and discuss approaches for digital sensor-ECU communication and their potential to establish a link, which allows neglecting low level effects of the channel.
Technical Paper

Embedded System Tool to Support Debugging, Calibration, Fast Prototyping and Emulation

2004-03-08
2004-01-0304
Infineon's latest high-end automotive microcontrollers like TC1796 are complex Systems On Chip (SoC) with two processor cores and up to two internal multi-master buses. The complex interaction between cores, peripherals and environment provides a big challenge for debugging. For mission critical control like engine management the debugging approach must not be intrusive. The provided solution are dedicated Emulation Devices which are able to deal with several 10 Gbit/s of raw internal trace data with nearly no cost adder for mass production and system design. Calibration, which is used later in the development cycle, has different requirements, but is covered by the Emulation Devices as well. The architecture of TC1796ED comprises the unchanged TC1796 silicon layout, extended by a full In-Circuit Emulator (ICE) and calibration overlay memory on the same die. In most cases, the only debug/calibration tool hardware needed is a USB cable.
Technical Paper

System-Level Partitioning Using Mission-Level Design Tool for Electronic Valve Application

2003-03-03
2003-01-0865
In defining innovative and cost-effective chip sets for future automotive applications, system architects need high-level tools that allow them to rapidly determine the best silicon partitioning for a given application in terms of system performance as well as cost. The tool needs to be flexible, modular, and swift such that the system designer can perform abstract simulation iterations quickly for various functional partitioning scenarios, without requiring excessive computer resources. The tool must also be portable and adaptable to provide a simulation environment suitable to systems- or car-manufacturers for in-depth applications simulation and architecture assessment. The semiconductor component definition process using such a “mission-level” design tool for the automotive application electronic valve will be demonstrated. Methods for the analysis of electronic valve control system architectures using mission-level simulation will be developed.
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