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Technical Paper

Waste Heat Recovery via Inverted Brayton Cycle Bottoming a Twin-Turbo Gasoline Engine

2024-04-09
2024-01-2591
Air pollution from internal combustion engines poses a significant apprehension for both global warming and public health on a worldwide scale. The adoption of hybridization and electrification within the vehicular fleet can help to tackle these challenges. This study evaluates a waste heat recovery system for electric power generation, based on the Inverted Brayton Cycle (IBC) coupled with a high-performance gasoline engine. The Mercedes-Benz CLS 350 CGI engine platform was modelled in AVL Boost software and validated against the reference published experimental data. The engine model was then modified to incorporate the IBC to study the performance of the proposed hybrid propulsion system. The IBC power output was calculated at a wide range of engine speed and load, and results showed that up to 18 kW of extra power output can be generated by the IBC system.
Technical Paper

Combustion and Emissions Performance of Simulated Syngas/Diesel Dual Fuels in a CI Engine

2022-08-30
2022-01-1051
Small diesel engines are a common primer for micro and mini-grid systems, which can supply affordable electricity to rural and remote areas, especially in developing countries. These diesel generators have no exhaust after-treatment system thus exhaust emissions are high. This paper investigates the potential of introducing simulated synthetic gas (syngas) to diesel in a small diesel engine to explore the opportunities of widening fuel choices and reducing emissions using a 5.7kW single cylinder direct injection diesel generator engine. Three different simulated syngas blends (with varying hydrogen content) were prepared to represent the typical syngas compositions produced from downdraft gasification and were injected into the air inlet. In-cylinder pressure, ignition delay, premixed combustion, combustion stability, specific energy consumption (SEC), and gaseous and particle emissions were measured at various power settings and mixing ratios.
Journal Article

The Aerodynamic Development of the New Range Rover Evoque

2022-03-29
2022-01-0890
The Range Rover Evoque is a compact luxury SUV, first introduced by Land Rover in 2012. Almost 800,000 units of the first-generation vehicle were sold. This paper explores some of the challenges entailed in developing the next generation of this successful product, maintaining key design cues while at the same time improving its aerodynamic efficiency. A development approach is outlined that made use of both numerical simulation and full-scale moving ground wind tunnel testing. A drag coefficient of 0.32 was obtained for the best derivative by paying particular attention to: the integration of active grille shutters; the front bumper and tyre package; brake cooling; underfloor design; wake control strategy; and detail optimization. This approach delivered the most aerodynamic Range Rover at the time of its introduction. The impact of these design changes on the aerodynamic flow field and consequently drag is highlighted.
Technical Paper

Effect of Liquid Break-Up Model Selection on Simulated Diesel Spray and Combustion Characteristics

2021-04-06
2021-01-0546
Accurate modelling for spray vapour fields is critical to enable adequate predictions of spray ignition and combustion characteristics of non-premixed reacting diesel sprays. Spray vapour characteristics are in turn controlled by liquid atomization and the KH-RT liquid jet break-up model is regularly used to predict this: with the KH model used for predicting primary break-up given its definition as a surface wave growth model, and the RT model used for predicting secondary break-up due to it being a drag based, stripping model. This paper investigates how the alteration of the switching position of the KH and RT sub-models within the KH-RT model impacts the resulting vapour field and ignition characteristics. The combustion prediction is handled by the implementation of a 54 species, 269 reaction skeletal mechanism utilising a Well Stirred Reactor model within the Star-CD CFD code.
Technical Paper

Particle Emissions and Size Distribution across the DPF from a Modern Diesel Engine Using Pure and Blended GTL Fuels

2020-09-15
2020-01-2059
A Gas to liquid (GTL) fuel was investigated for its combustion and emission performance in an IVECO EURO5 DI diesel engine with a DOC (Diesel Oxidation Catalyst) and DPF (Diesel Particle Filter) installed. The composition of the GTL fuel was analyzed by GC-MS (gas chromatography-mass spectrometry) and showed the carbon distribution of 8-20. Selected physical properties such as density and distillation were measured. The GTL fuel was blended with standard fossil diesel fuel by ratios of diesel/GTL: 100/0, 70/30, 50/50, 30/70 and 0/100. The engine was equipped with a pressure transducer and crank angle encoder in one of its cylinders. The properties of ignition delay and maximum in-cylinder pressure were studied as a function of fraction of the GTL fuel. Particle emissions were measured using DMS500 particle size instrument at both upstream (engine out) and downstream of the DPF (DPF out) for particle number concentrations and size distribution from 5 nm to 1000 nm.
Technical Paper

An Improved Heat Release Rate (HRR) Model for the Analysis of Combustion Behaviour of Diesel, GTL, and HVO Diesel

2020-09-15
2020-01-2060
Heat Release Rate (HRR) analysis is indispensable in engine research. The HRR of Internal Combustion Engines (ICEs) is most sensitive to gamma (γ). The proposed HRR models in literature were largely based on γ expressed as functions of temperature. However, γ is depended on temperature as well as the excess air ratio (λ). In this work, an improved HRR model based on γ(T, λ) was used to investigate the combustion behaviour of standard diesel, Gas-to-Liquid (GTL) diesel and Hydrotreated Vegetable Oil (HVO) diesel in a 96 kW, multiple fuel injection, Euro V, Direct Injection (DI) engine. The improved HRR model (Leeds HRR model) was validated for the alternative fuels by comparing the fuel masses predicted by the model to the measured fuel masses. The fuel masses predicted by the Leeds HRR model were also compared to the predictions from four HRR models that were based on γ(T).
Journal Article

Multi-Plane PIV Measurements in a Gasoline Direct Injection Engine

2020-09-15
2020-01-2049
The flows in-cylinder have a profound effect on the mixture preparation and subsequent combustion in all engines. These flows are highly three-dimensional in nature and information from multiple planes is required to characterise the flow dynamics. The flow measurements reported here are from three orthogonal planes in an optical access engine that is based on the Jaguar Land Rover AJ200 Gasoline Direct Injection (GDI) engine. Particle Image Velocimetry (PIV) measurements have been taken every 5°CA from the start of induction to the end of compression. Data have been obtained from 300 cycles for separate experiments measuring flows in the tumble plane, the swirl plane and the cross-tumble plane. Vector comparison metrics are used to quantitatively compare ensemble averaged PIV flow fields to Computational Fluid Dynamics (CFD) simulations across each plane in terms of both the velocity magnitude and direction.
Technical Paper

Parametric Study of Reduced Span Side Tapering on a Simplified Model with Wheels

2020-04-14
2020-01-0680
Many modern vehicles have blunt rear end geometries for design aesthetics and practicality; however, such vehicles are potentially high drag. The application of tapering; typically applied to an entire edge of the base of the geometry is widely reported as a means of reducing drag, but in many cases, this is not practical on real vehicles. In this study side tapers are applied to only part of the side edge of a simplified automotive geometry, to show the effects of practical implementations of tapers. The paper reports on a parametric study undertaken in Loughborough University’s Large Wind Tunnel with the ¼ scale Windsor model equipped with wheels. The aerodynamic effect of implementing partial side edge tapers is assessed from a full height taper to a 25% taper in both an upper and lower body configuration. These were investigated using force and moment coefficients, pressure measurements and planar particle image velocimetry (PIV).
Technical Paper

A New Simulation Approach of Estimating the Real-World Vehicle Performance

2020-04-14
2020-01-0370
Due to the variability of real traffic conditions for vehicle testing, real-world vehicle performance estimation using simulation method become vital. Especially for heavy duty vehicles (e.g. 40 t trucks), which are used for international freight transport, real-world tests are difficult, complex and expensive. Vehicle simulations use mathematical methods or commercial software, which take given driving cycles as inputs. However, the road situations in real driving are different from the driving cycles, whose speed profiles are obtained under specific conditions. In this paper, a real-world vehicle performance estimation method using simulation was proposed, also it took traffic and real road situations into consideration, which made it possible to investigate the performance of vehicles operating on any roads and traffic conditions. The proposed approach is applicable to all kind of road vehicles, e.g. trucks, buses, etc. In the method, the real-road network includes road elevation.
Technical Paper

Holistic Thermal Energy Modelling for Full Hybrid Electric Vehicles (HEVs)

2020-04-14
2020-01-0151
Full hybrid electric vehicles are usually defined by their capability to drive in a fully electric mode, offering the advantage that they do not produce any emissions at the point of use. This is particularly important in built up areas, where localized emissions in the form of NOx and particulate matter may worsen health issues such as respiratory disease. However, high degrees of electrification also mean that waste heat from the internal combustion engine is often not available for heating the cabin and for maintaining the temperature of the powertrain and emissions control system. If not managed properly, this can result in increased fuel consumption, exhaust emissions, and reduced electric-only range at moderately high or low ambient temperatures negating many of the benefits of the electrification. This paper describes the development of a holistic, modular vehicle model designed for development of an integrated thermal energy management strategy.
Journal Article

Advances in Experimental Vehicle Soiling Tests

2020-04-14
2020-01-0681
The field of vision of the driver during wet road conditions is essential for safety at all times. Additionally, the safe use of the increasing number of sensors integrated in modern cars for autonomous driving and intelligent driver assistant systems has to be ensured even under challenging weather conditions. To fulfil these requirements during the development process of new cars, experimental and numerical investigations of vehicle soiling are performed. This paper presents the surface contamination of self- and foreign-soiling tested in the wind tunnel. For these type of tests, the fluorescence method is state-of-the-art and widely used for visualizing critical areas. In the last years, the importance of parameters like the contact angle have been identified when designing the experimental setup. In addition, new visualization techniques have been introduced.
Technical Paper

Modelling Pressure Losses in Gasoline Particulate Filters in High Flow Regimes and Temperatures

2019-12-19
2019-01-2330
This study presents a one-dimensional model for the prediction of the pressure loss across a wall-flow gasoline particulate filter (GPF). The model is an extension of the earlier models of Bissett [1] and Konstandopoulos and Johnson [2] to the turbulent flow regime, which may occur at high flow rates and temperatures characteristic of gasoline engine exhaust. A strength of the proposed model is that only one parameter (wall permeability) needs to be calibrated. An experimental study of flow losses for cold and hot flow is presented, and a good agreement is demonstrated. Unlike zero-dimensional models, this model provides information about the flow along the channels and thus can be extended for studies of soot and ash accumulation, heat transfer and reaction kinetics.
Technical Paper

HyPACE - Hybrid Petrol Advance Combustion Engine - Advanced Boosting System for Extended Stoichiometric Operation and Improved Dynamic Response

2019-04-02
2019-01-0325
The HyPACE (Hybrid Petrol Advanced Combustion Engine) project is a part UK government funded research project established to develop a high thermal efficiency petrol engine that is optimized for hybrid vehicle applications. The project combines the capabilities of a number of partners (Jaguar Land Rover, BorgWarner, MAHLE Powertrain, Johnson Matthey, Cambustion and Oxford University) with the target of achieving a 10% vehicle fuel consumption reduction, whilst still achieving a 90 to 100 kW/liter power rating through the novel application of a combination of new technologies. The baseline engine for the project was Jaguar Land Rover’s new Ingenium 4-cylinder petrol engine which includes an advanced continuously variable intake valve actuation mechanism. A concept study has been undertaken and detailed combustion Computational Fluid Dynamics (CFD) models have been developed to enable the optimization of the combustion system layout of the engine.
Technical Paper

Method Development and Application of Thermal Encapsulation to Reduce Fuel Consumption of Internal Combustion Powertrains

2019-04-02
2019-01-0902
Under bonnet thermal encapsulation is a method for retaining the heat generated by a running powertrain after it is turned off. By retaining the heat in the engine bay, the powertrain will be closer to its operating temperatures the next time it is started, reducing the warm up time required. This reduces the period of inefficiency due to high friction losses before the engine reaches it operating temperature, and as a result reduces the vehicles fuel consumption and CO2 emissions. To develop an integrated and efficient encapsulation design, CAE methods can be applied to allow this work stream to start as early in a vehicles development cycle as possible. In this work, the existing test methods are discussed, and a new Thermal CFD method is presented that accurately simulates the fluid temperatures after a customer representative 9 hour park period.
Technical Paper

Proceedings of Real Driving Emission (RDE) Measurement in China

2018-04-03
2018-01-0653
Light-duty China-6, which is among the most stringent vehicle exhaust emission standards globally, mandates the monitoring and reporting of real driving emissions (RDE) from July, 2023. In the process of regulation promulgation and verification, more than 300 RDE tests have been performed on over 50 China-5 and China-6 certified models. This technical paper endeavors to summarize the experience of RDE practice in China, and discuss the impacts of some boundary conditions (including vehicle dynamic parameters, data processing methods, hybrid propulsion and testing altitude) on the result of RDE measurement. In general, gasoline passenger cars confront few challenges to meet the upcoming RDE NOx requirement, but some China-5 certified samples, even powered by naturally-aspirated engines may have PN issues. PN emissions from some GDI-hybrid powertrain systems also need further reduction to meet China-6 RDE requirements.
Technical Paper

Comparing the Effect of a Swirl Flap and Asymmetric Inlet Valve Opening on a Light Duty Diesel Engine

2017-10-08
2017-01-2429
Diesel engine designers often use swirl flaps to increase air motion in cylinder at low engine speeds, where lower piston velocities reduce natural in-cylinder swirl. Such in-cylinder motion reduces smoke and CO emissions by improved fuel-air mixing. However, swirl flaps, acting like a throttle on a gasoline engine, create an additional pressure drop in the inlet manifold and thereby increase pumping work and fuel consumption. In addition, by increasing the fuel-air mixing in cylinder the combustion duration is shortened and the combustion temperature is increased; this has the effect of increasing NOx emissions. Typically, EGR rates are correspondingly increased to mitigate this effect. Late inlet valve closure, which reduces an engine’s effective compression ratio, has been shown to provide an alternative method of reducing NOx emissions.
Journal Article

Investigation of Combustion and Emission Performance of Hydrogenated Vegetable Oil (HVO) Diesel

2017-10-08
2017-01-2400
Hydrogenated Vegetable Oil (HVO) diesel fuels have the potential to provide a reduced carbon footprint for diesel engines and reduce exhaust emissions. Therefore, it is a strong candidate for transport and diesel powered machines including electricity generators and other off-road machines. In this research, a waste cooking oil derived HVO diesel was investigated for its combustion and emission performance including ignition delays, size segregated particulate number emissions and gaseous emissions. The results were compared to the standard petroleum diesel. A EURO5 emission compliant three litre, direct injection, intercooled IVECO diesel engine equipped with EGR was used which has a maximum power output of 96kW. The engine was equipped with an integrated DOC and DPF aftertreatment system. Both the upstream and downstream of the aftertreatment emissions were measured. The tests were conducted at different RPM and loads at steady state conditions.
Technical Paper

Comparing the Effect of Fuel/Air Interactions in a Modern High-Speed Light-Duty Diesel Engine

2017-09-04
2017-24-0075
Modern diesel cars, fitted with state-of-the-art aftertreatment systems, have the capability to emit extremely low levels of pollutant species at the tailpipe. However, diesel aftertreatment systems can represent a significant cost, packaging and maintenance requirement. Reducing engine-out emissions in order to reduce the scale of the aftertreatment system is therefore a high priority research topic. Engine-out emissions from diesel engines are, to a significant degree, dependent on the detail of fuel/air interactions that occur in-cylinder, both during the injection and combustion events and also due to the induced air motion in and around the bowl prior to injection. In this paper the effect of two different piston bowl shapes are investigated.
Journal Article

Aerodynamic CFD Based Optimization of Police Car Using Bezier Curves

2017-04-11
2017-01-9450
This paper investigates the optimization of the aerodynamic design of a police car, BMW 5-series which is popular police force across the UK. A Bezier curve fitting approach is proposed as a tool to improve the existing design of the warning light cluster in order to reduce drag. A formal optimization technique based on Computational Fluid Dynamics (CFD) and moving least squares (MLS) is used to determine the control points for the approximated curve to cover the light-bar and streamline the shape of the roof. The results clearly show that improving the aerodynamic design of the roofs will offer an important opportunity for reducing the fuel consumption and emissions for police vehicles. The optimized police car has 30% less drag than the non-optimized counter-part.
Technical Paper

Influence of Coolant Temperature and Flow Rate, and Air Flow on Knock Performance of a Downsized, Highly Boosted, Direct-Injection Spark Ignition Engine

2017-03-28
2017-01-0664
The causes of engine knock are well understood but it is important to be able to relate these causes to the effects of controllable engine parameters. This study attempts to quantify the effects of a portion of the available engine parameters on the knock behavior of a 60% downsized, DISI engine running at approximately 23 bar BMEP. The engines response to three levels of coolant flow rate, coolant temperature and exhaust back pressure were investigated independently. Within the tested ranges, very little change in the knock limited spark advance (KLSA) was observed. The effects of valve timing on scavenge flow and blow through (the flow of fresh air straight into the exhaust system during the valve overlap period) were investigated at two conditions; at fixed inlet/exhaust manifold pressures, and at fixed engine torque. For both conditions, a matrix of 8 intake/exhaust cam combinations was tested, resulting in a wide range of valve overlap conditions (from 37 to -53°CA).
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