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Technical Paper

Energy Savings Impact of Eco-Driving Control Based on Powertrain Characteristics in Connected and Automated Vehicles: On-Track Demonstrations

2024-04-09
2024-01-2606
This research investigates the energy savings achieved through eco-driving controls in connected and automated vehicles (CAVs), with a specific focus on the influence of powertrain characteristics. Eco-driving strategies have emerged as a promising approach to enhance efficiency and reduce environmental impact in CAVs. However, uncertainty remains about how the optimal strategy developed for a specific CAV applies to CAVs with different powertrain technologies, particularly concerning energy aspects. To address this gap, on-track demonstrations were conducted using a Chrysler Pacifica CAV equipped with an internal combustion engine (ICE), advanced sensors, and vehicle-to-infrastructure (V2I) communication systems, compared with another CAV, a previously studied Chevrolet Bolt electric vehicle (EV) equipped with an electric motor and battery.
Technical Paper

Route-Optimized Energy Usage for a Plug-in Hybrid Electric Vehicle Using Mode Blending

2024-04-09
2024-01-2775
This paper presents a methodology to optimize the blending of charge-depleting (CD) and charge-sustaining (CS) modes in a multi-mode plug-in hybrid electric vehicle (PHEV). The objective of the optimization is to best utilize onboard energy for minimum overall energy consumption based on speed and elevation profile. The optimization reduces overall energy consumption when the selected route cannot be completely driven in all-electric mode. The optimization method splits drive cycles into constant distance segments and then uses a reduced-order model to sort the segments by the best use of battery energy vs. fuel energy. The PHEV used in this investigation is the Stellantis Pacifica. Results support energy savings up to 20% which depend on the route and initial battery State of Charge (SOC). Initial optimization takes 1 second for 38 km and 3 seconds for 154 km.
Technical Paper

Flexible Architecture for Testing Connected Vehicles in Realistic Traffic

2023-04-11
2023-01-0218
Connected vehicles have the potential to transform the way we commute and travel in a multitude of ways. Vehicles will cooperate and coordinate with each other to solve problems appropriate for the environment in which they are operating. In this paper, we focus on the development of test equipment that includes the infrastructure and vehicles to measure and record all of the information necessary to quantify the performance of cooperative driving algorithms in realistic scenarios. The system allows tests to include real vehicles on the track and virtual vehicles in a digital twin. Real and virtual vehicles interact through the road-side units and test facility network, allowing each test vehicle to receive messages from virtual vehicles as well as the infrastructure. Messages transmitted from the test vehicles are received in the digital twin, allowing the real vehicle to interact with virtual vehicles.
Technical Paper

Development of a Multiple Injection Strategy for Heated Gasoline Compression Ignition (HGCI)

2023-04-11
2023-01-0277
A multiple-injection combustion strategy has been developed for heated gasoline direct injection compression ignition (HGCI). Gasoline was injected into a 0.4L single cylinder engine at a fuel pressure of 300bar. Fuel temperature was increased from 25degC to a temperature of 280degC by means of electric injector heater. This approach has the potential of improving fuel efficiency, reducing harmful CO and UHC as well as particulate emissions, and reducing pressure rise rates. Moreover, the approach has the potential of reducing fuel system cost compared to high pressure (>500bar) gasoline direct injection fuel systems available in the market for GDI SI engines that are used to reduce particulate matter. In this study, a multiple injection strategy was developed using electric heating of the fuel prior to direct fuel injection at engine speed of 1500rpm and load of 12.3bar IMEP.
Technical Paper

Deliver Signal Phase and Timing (SPAT) for Energy Optimization of Vehicle Cohort Via Cloud-Computing and LTE Communications

2023-04-11
2023-01-0717
Predictive Signal Phase and Timing (SPAT) message set is one fundamental building block for vehicle-to-infrastructure (V2I) applications such as Eco-Approach and Departure (EAD) at traffic signal controlled urban intersections. Among the two complementary communication methods namely short-range sidelink (PC5) and long-range cellular radio link (Uu), this paper documents the work with long-range link: the complete data chain includes connecting to the traffic signals via existing backhaul communication network, collecting the raw signal phase state data, predicting the signal state changes and delivering the SPAT data via a geofenced service to requests over HTTP protocols. An Application Programming Interface (API) library is developed to support various cellular data transmission reduction and latency improvement techniques.
Technical Paper

An Experimental and Computational Study of a Single Diesel Droplet Impinging on an Inclined Dry Surface

2022-03-29
2022-01-0499
Fuel spray interactions with piston surfaces and cylinder walls in internal combustion engines have been extensively studied in the past decades. However, there still exists an imperative knowledge gap on the fundamental understanding of dynamic droplet-wall interactions. Particularly, the impinging angle of droplet has been barely investigated as it renders asymmetrical droplet behaviors. This paper aims to provide detailed data of droplet-inclined surface impingement physics which could further support spray-wall model development. The experimental work of single diesel droplet impinging on an inclined dry surface was conducted under isothermal (25°C) conditions. Various droplet impact angle (φ) was achieved by adjusting surface tilting angle which was set from 0° to 45° in current study. A single diesel droplet impinged onto the inclined surface with different Weber number (around 20 ~ 800).
Technical Paper

Numerical Parametric Study of a Six-Stroke Gasoline Compression Ignition (6S-GCI) Engine Combustion - Part III

2021-04-06
2021-01-0401
The aim of this paper is to computationally investigate the combustion behavior and energy recovery processes of a six-stroke gasoline compression ignition (6S-GCI) engine that employs a continuously variable valve duration (CVVD) technique, under highly diluted, low-temperature combustion (LTC) conditions. The effects of variation of parameters concerning injection spray targeting (number of fuel injector holes. injector nozzle size and spray included angle) and combustion chamber geometry (piston bowl design) are analyzed using an in-house 3D CFD code coupled with high-fidelity physical sub-models with the Chemkin library in conjunction with a skeletal chemical kinetics mechanism for a 14-component gasoline surrogate fuel.
Technical Paper

Engine On/Off Optimization for an xHEV during Charge Sustaining Operation on Real World Driving Routes Using Connectivity Data

2021-04-06
2021-01-0433
This paper presents a methodology that optimizes the periods of engine operation on a selected route for a Plug-in Hybrid Electric Vehicle (PHEV) or Hybrid Electric Vehicle (HEV) using Connected Vehicle data to minimize energy consumption. The study was conducted using a Reduced-Order Powertrain model of second-generation Chevrolet Volt. The method utilizes the Backward Induction Dynamic Programming algorithm to come up with an optimal control mode matrix of engine operation along the selected route for various battery states of charge. The objective of this method is to make use of Vehicle Connectivity to minimize the energy utilization of an HEV by using the speed and elevation profile of a selected route transmitted to the vehicle via V2X communication systems.
Technical Paper

An Analytical Energy-budget Model for Diesel Droplet Impingement on an Inclined Solid Wall

2020-04-14
2020-01-1158
The study of spray-wall interaction is of great importance to understand the dynamics that occur during fuel impingement onto the chamber wall or piston surfaces in internal combustion engines. It is found that the maximum spreading length of an impinged droplet can provide a quantitative estimation of heat transfer and energy transformation for spray-wall interaction. Furthermore, it influences the air-fuel mixing and hydrocarbon and particle emissions at combusting conditions. In this paper, an analytical model of a single diesel droplet impinging on the wall with different inclined angles (α) is developed in terms of βm (dimensionless maximum spreading length, the ratio of maximum spreading length to initial droplet diameter) to understand the detailed impinging dynamic process.
Technical Paper

Utilization of Vehicle Connectivity for Improved Energy Consumption of a Speed Harmonized Cohort of Vehicles

2020-04-14
2020-01-0587
Improving vehicle response through advanced knowledge of traffic behavior can lead to large improvements in energy consumption for the single isolated vehicle. This energy savings across multiple vehicles can even be larger if they travel together as a cohort in harmonization. Additionally, if the vehicles have enough information about their immediate path of travel, and other vehicles’ in that path (and their respective critical forward-looking information), they can safely drive close enough to each other to share aerodynamic load. These energy savings can be upwards of multiple percentage points, and are dependent on several criteria. This analysis looks at criteria that contributes to energy savings for a cohort of vehicles in synchronous motion, as well as describes a study that allows for better understanding of the potential benefits of different types of cohorted vehicles in different platoon arrangements.
Technical Paper

Trade-Off Analysis and Systematic Optimization of a Heavy-Duty Diesel Hybrid Powertrain

2020-04-14
2020-01-0847
While significant progress has been made in recent years to develop hybrid and battery electric vehicles for passenger car and light-duty applications to meet future fuel economy targets, the application of hybrid powertrains to heavy-duty truck applications has been very limited. The relatively lower energy and power density of batteries in comparison to diesel fuel and the operating profiles of most heavy-duty trucks, combine to make the application of hybrid powertrain for these applications more challenging. The high torque and power requirements of heavy-duty trucks over a long operating range, the majority of which is at constant cruise point, along with a high payback period, complexity, cost, weight and range anxiety, make the hybrid and battery electric solution less attractive than a conventional powertrain.
Technical Paper

Impinged Diesel Spray Combustion Evaluation for Indirect Air-Fuel Mixing Processes and Its Comparison with Non-Vaporing Impinging Spray Under Diesel Engine Conditions

2019-04-02
2019-01-0267
Under low-temperature combustion for the high fuel efficiency and low emissions achievement, the fuel impingement often occurs in diesel engines with direct injection especially for a short distance between the injector and piston head/cylinder wall. Spray impingement plays an important role in the mixing-controlled combustion phase since it affects the air-fuel mixing rate through the disrupted event by the impingement. However, the degree of air entrainment into the spray is hard to be directly evaluated. Since the high spray expansion rate could allow more opportunity for fuel to mix with air, in this study, the expansion rate of impinged flame is quantified and compared with the spray expansion rate under non-vaporizing conditions. The experiments were conducted in a constant volume combustion chamber with an ambient density of 22.8 kg/m3 and the injection pressure of 150 MPa.
Technical Paper

PHEV Real World Driving Cycle Energy and Fuel and Consumption Reduction Potential for Connected and Automated Vehicles

2019-04-02
2019-01-0307
This paper presents real-world driving energy and fuel consumption results for the second-generation Chevrolet Volt plug-in hybrid electric vehicle (PHEV). A drive cycle, local to Michigan Technological University, was designed to mimic urban and highway driving test cycles in terms of distance, transients and average velocity, but with significant elevation changes to establish an energy intensive real-world driving cycle for assessing potential energy savings for connected and automated vehicle (CAV) control. The investigation began by establishing baseline and repeatability of energy consumption at various battery states of charge. It was determined that drive cycle energy consumption under a randomized set of boundary conditions varied within 3.6% of mean energy consumption regardless of initial battery state of charge.
Technical Paper

Investigation of the Effects of Heat Transfer and Thermophysical Properties on Dynamics of Droplet-Wall Interaction

2019-04-02
2019-01-0296
Fuel spray-wall interaction frequently occurs on intake manifold wall in the port fuel injection engine and on the piston in the direct injection engine, especially during the cold start. The heat transfer between the spray and wall is involved in this interaction process and influences the dynamics of the impinged spray which can further affect the engine performance. The physics of impact dynamics of a single droplet serves as a fundamental for better comprehension of spray impingement. In our previous studies, we have focused on diesel droplets, at ambient temperature, impinging on both heated and non-heated wall and found impinged droplet morphology differences. To understand the effect of heat transfer and thermophysical properties on dynamics of droplet-wall interaction better, droplet temperature variation was introduced in this study. Therefore, different conditions were framed to explore the impact of thermophysical properties of the droplet.
Technical Paper

Route-Optimized Energy Management of Connected and Automated Multi-Mode Plug-In Hybrid Electric Vehicle Using Dynamic Programming

2019-04-02
2019-01-1209
This paper presents a methodology to optimize the blending of charge-depleting (CD) and charge-sustaining (CS) modes in a multi-mode plug-in hybrid electric vehicle (PHEV) that reduces overall energy consumption when the selected route cannot be completely driven in all-electric mode. The PHEV used in this investigation is the second-generation Chevrolet Volt and as many as four instrumented vehicles were utilized simultaneously on road to acquire validation data. The optimization method used is dynamic programming (DP) paired with a reduced-order powertrain model to enable onboard embedded controller compatibility and computational efficiency in optimally blending CD, CS modes over the entire drive route.
Journal Article

Investigation and Optimization of Cam Actuation of an Over-Expanded Atkinson Cycle Spark-Ignited Engine

2019-04-02
2019-01-0250
An over-expanded spark ignited engine was investigated in this work via engine simulation with a design constrained, mechanically actuated Atkinson cycle mechanism. A conventional 4-stroke spark-ignited turbo-charged engine with a compression ratio of 9.2 and peak brake mean effective pressure of 22 bar was selected for the baseline engine. With geometry and design constraints including bore, stroke, compression ratio, clearance volume at top dead center (TDC) firing, and packaging, one over-expanded engine mechanism with over expansion ratio (OER) of 1.5 was designed. Starting with a validated 1D engine simulation model which included calibration of the in-cylinder heat transfer model and SI turbulent combustion model, investigations of the Atkinson engine including cam optimization was studied. The engine simulation study included the effects of offset of piston TDC locations as well as different durations of the 4-strokes due to the mechanism design.
Technical Paper

Spray-Wall Dynamics of High-Pressure Impinging Combustion

2019-01-15
2019-01-0067
The fuel spray impingement on the piston head and/or chamber often occurs in compact IC engines. The impingement plays one of the key roles in combustion because it affects the air-fuel mixing process. In this study, the impinged combustion has been experimentally investigated to understand the mechanism and dynamics of flame-wall interaction. The experiments were performed in a constant volume combustion chamber over a wide range of ambient conditions. The ambient temperature was varied from 800 K to 1000 K and ambient gas oxygen was varied from 15% to 21%. Diesel fuel was injected with an injection pressure of 150 MPa into ambient gas at a density of 22.8 kg/m3. The natural luminosity technique was applied in the experiments to explore the impinged combustion process. High-speed images were taken using a high-speed camera from two different views (bottom and side). An in-house Matlab program was used to post-process the images.
Technical Paper

Novel Approach to Integration of Turbocompounding, Electrification and Supercharging Through Use of Planetary Gear System

2018-04-03
2018-01-0887
Technologies that provide potential for significant improvements in engine efficiency include, engine downsizing/downspeeding (enabled by advanced boosting systems such as an electrically driven compressor), waste heat recovery through turbocompounding or organic Rankine cycle and 48 V mild hybridization. FEV’s Integrated Turbocompounding/Waste Heat Recovery (WHR), Electrification and Supercharging (FEV-ITES) is a novel approach for integration of these technologies in a single unit. This approach provides a reduced cost, reduced space claim and an increase in engine efficiency, when compared to the independent integration of each of these technologies. This approach is enabled through the application of a planetary gear system. Specifically, a secondary compressor is connected to the ring gear, a turbocompounding turbine or organic Rankine cycle (ORC) expander is connected to the sun gear, and an electric motor/generator is connected to the carrier gear.
Technical Paper

Evaluation of Diesel Spray-Wall Interaction and Morphology around Impingement Location

2018-04-03
2018-01-0276
The necessity to study spray-wall interaction in internal combustion engines is driven by the evidence that fuel sprays impinge on chamber and piston surfaces resulting in the formation of wall films. This, in turn, may influence the air-fuel mixing and increase the hydrocarbon and particulate matter emissions. This work reports an experimental and numerical study on spray-wall impingement and liquid film formation in a constant volume combustion vessel. Diesel and n-heptane were selected as test fuels and injected from a side-mounted single-hole diesel injector at injection pressures of 120, 150, and 180 MPa on a flat transparent window. Ambient and plate temperatures were set at 423 K, the fuel temperature at 363 K, and the ambient densities at 14.8, 22.8, and 30 kg/m3. Simultaneous Mie scattering and schlieren imaging were carried out in the experiment to perform a visual tracking of the spray-wall interaction process from different perspectives.
Technical Paper

Correlations of Non-Vaporizing Spray Penetration for 3000 Bar Diesel Spray Injection

2013-09-08
2013-24-0033
Increasing fuel injection pressure has enabled reduction of diesel emissions while retaining the advantage of the high thermal efficiency of diesel engines. With production diesel injectors operating in the range from 300 to 2400 bar, there is interest in injection pressures of 3000 bar and higher for further emissions reduction and fuel efficiency improvements. Fundamental understanding of diesel spray characteristics including very early injection and non-vaporizing spray penetration is essential to improve model development and facilitate the integration of advanced injection systems with elevated injection pressure into future diesel engines. Studies were conducted in an optically accessible constant volume combustion vessel under non-vaporizing conditions. Two advanced high pressure multi-hole injectors were used with different hole diameters, number of holes, and flow rates, with only one plume of each injector being imaged to enable high frame rate imaging.
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