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In this study, a new method to calculate the spray collapse in multiple-hole gasoline injectors was developed. The theoretical calculation method was proposed by applying the extended spray momentum theory. In this theoretical calculation method, the deflection of the spray direction toward the injector axis was calculated serially based on the imbalance of the momentum of backward gas-flow surrounding sprays. The calculation and spray observation for validation against the calculation result were performed under conditions with and without flash boiling.

In general, automatic braking uses an electric stability control (ESC) hydraulic unit that can automatically increase the hydraulic pressure in the wheel cylinder (hereinafter called wheel pressure), independent of the driver’s braking operation. The hydraulic unit should have sufficient pressure response to apply autonomous emergency braking (AEB). It was necessary for the hydraulic unit to have a high flow rate for the pressure response. To satisfy the performance requirements of the AEB, a brushless motor, which has a high maximum rotational speed and good response, is adopted for the hydraulic unit. Furthermore, sensorless control, which does not require a rotation angle sensor, has been developed so that the motor size can be small and common to conventional units. The developed sensorless control can switch the driving methods in three states: pre-rotation, low speed, and high speed.

The set-off length (also referred to as the “lift-off length”) is reduced by the re-entrainment of the burned gas by the backward flow surrounding a diesel spray jet produced by a multi-hole nozzle. In the present study, to estimate the equivalence ratio at the set-off length, a means of estimating the amount of burned gas that is re-entrained into the near-nozzle region of the diesel spray jet was established. The results revealed that the suppression of soot formation in quasi-steady diesel spray flames produced by a multi-hole nozzle and a high injection pressure is not attained by reducing the equivalence ratio at the set-off length. Analysis of the amount of soot along the spray axis using a two-color method revealed that the maximum soot amount position appears in a quasi-steady spray flame, after the collapse of the head vortex in which a dense soot cloud is formed. The maximum soot amount position does not change even if the injection pressure varies.

The purpose of this study is to elucidate flame propagation behavior of homogeneous propane-air mixture under application of non-uniform electric field. A needle-shaped electrode was attached to the ceiling and a plate electrode was set at bottom of combustion chamber, so that the electric field was applied in the direction of the chamber's vertical axis. A homogeneous propane-air mixture was supplied at equivalence ratio of 1.0 and was ignited by leaser induced breakdown under atmospheric pressure and room temperature. It was found that the flame front and plate electrode were repelled each other and a thin air layer was formed between the flame and plate electrode when a relatively low positive DC non-uniform electric field was applied to the needle-shaped electrode. It might be thought that the induced current was generated in the flame front, so that the flame front and plate electrode repelled each other.

Knocking combustion experiments were conducted in this study using a test engine that allowed the entire bore area to be visualized. The purpose was to make clear the detailed characteristics of knocking combustion that occurs accompanied by cylinder pressure oscillations when a Homogeneous Charge Compression Ignition (HCCI) engine is operated at high loads. Knocking combustion was intentionally induced by varying the main combustion period and engine speed. Under such conditions, knocking in HCCI combustion was investigated in detail on the basis of cylinder pressure analysis, high-speed photography of the combustion flame and spectroscopic measurement of flame light emissions. The results revealed that locally occurring autoignition took place rapidly at multiple locations in the cylinder when knocking combustion occurred. In that process, the unburned end gas subsequently underwent even more rapid autoignition, giving rise to cylinder pressure oscillations.

A great deal of interest is focused on Homogeneous Charge Compression Ignition (HCCI) combustion today as a combustion system enabling internal combustion engines to attain higher efficiency and cleaner exhaust emissions. Because the air-fuel mixture is compression-ignited in an HCCI engine, control of the ignition timing is a key issue. Additionally, because the mixture ignites simultaneously at multiple locations in the combustion chamber, it is necessary to control the resultant rapid combustion, especially in the high-load region. Supercharging can be cited as one approach that is effective in facilitating high-load operation of HCCI engines. Supercharging increases the intake air quantity to increase the heat capacity of the working gas, thereby lowering the combustion temperature for injection of the same quantity of fuel. In this study, experiments were conducted to investigate the effects of supercharging on combustion characteristics in an HCCI engine.

Combustion experiments were conducted with an optically accessible engine that allowed the entire bore area to be visualized for the purpose of making clear the characteristics that induce extremely rapid HCCI combustion and knocking accompanied by cylinder pressure oscillations. The HCCI combustion regime was investigated in detail by high-speed in-cylinder visualization of autoignition and combustion and emission spectroscopic measurements. The results revealed that increasing the equivalence ratio and advancing the ignition timing caused the maximum pressure rise rate and knocking intensity to increase. In moderate HCCI combustion, the autoignited flame was initially dispersed temporally and spatially in the cylinder and then gradually spread throughout the entire cylinder.

Engine downsizing with a turbocharger / supercharger has attracted attention as a way of improving the fuel economy of automotive gasoline engines, but this approach can be frustrated by the occurrence of abnormal combustion. In this study, the factors causing abnormal combustion were investigated using a supercharged, downsized engine that was built by adding a mechanical supercharger. Combustion experiments were conducted in which the fuel octane number and supercharging pressure were varied while keeping the engine speed, equivalence ratio and intake air temperature constant. In the experiments, a visualization technique was applied to photograph combustion in the combustion chamber, absorption spectroscopy was used to investigate the intermediate products of combustion, and the cylinder pressure was measured. The experimental data obtained simultaneously were then analyzed to examine the effects on combustion.

In this study, experiments were conducted using a blend of two types of fuel with different ignition characteristics. One was dimethyl ether (DME) that has a high cetane number, autoignites easily and displays low-temperature oxidation reaction mechanisms; the other was methane that has a cetane number of zero and does not autoignite easily. A mechanically driven supercharger was provided in the intake pipe to adjust the intake air pressure. Moreover, flame light in the combustion chamber was extracted using a system for observing light emission that occurred in the space between the cylinder head and the cylinder and in the bore direction of the piston crown. The results of previous studies conducted with a supercharged HCCI engine and a blended fuel of DME and methane have shown that heat release of the hot flame is divided into two stages and that combustion can be moderated by reducing the peak heat release rate (HRR).

The ignitability and engine performance of FAMEs at the cold condition were experimentally investigated by using two FAMEs, i.e. coconut oil methyl ester (CME) and soybean oil methyl ester (SME). The cold start test and forced over cooling test were conducted. In the forced over cooling test, engine was forced cooled by the injecting water mist to engine cooling fin. In the cold start test, the cylinder pressure of CME rose earliest because CME has a superior ignitability. The crank angle at ignitions of diesel fuel and CME were not so affected by the forced over cooling, however ignition timing of SME was remarkably delayed. In cases of forced over cooling, COV of maximum combustion pressure of CME was lower than that of normal air cooling condition. The forced over cooling has a potential to reduce NOx emission, however HC, CO and smoke concentrations were increased in a high load due to incomplete combustion.

An air motor with regenerating system for propulsion of a bicycle was newly developed. An air motor was driven by the compressed air and the bicycle was propelled. When the bicycle was decelerating, the air motor was acted as a compressor and the kinetic energy of bicycle was regenerated as compressed air. The purpose of this study is to elucidate the performance of air motor and driving characteristic of bicycle. The air motor in this study was the reciprocating piston type like an internal combustion engine, and cylinder arrangement was in-line two-cylinder. The output power increased with an increase of supply air pressure although the maximum cylinder pressure was less than the supply air pressure. The output power decreased as the revolution increased due to friction loss. The maximum cylinder pressure reduced as the rotational frequency increased because the inlet valve opening duration was decreased.

This study examined the effects of fuel composition and intake pressure on two-stage high temperature heat release characteristics of a Homogeneous Charge Compression Ignition (HCCI) engine. Light emission and absorption spectroscopic measurement techniques were used to investigate the combustion behavior in detail. Chemical kinetic simulations were also conducted to analyze the reaction mechanisms in detail. Blended fuels of dimethyl ether (DME) and methane were used in the experiments. It was found that the use of such fuel blends together with a suitable intake air flow rate corresponding to the total injected heat value gave rise to two-stage heat release behavior of the hot flame, which had the effect of moderating combustion. The results of the spectroscopic measurements and the chemical kinetic simulations revealed that the main reaction of the first stage of the hot flame heat release was one that produced CO from HCHO.

Behaviors of shock waves in knocking phenomena were observed in detail and influences of low temperature reaction on the flame and spontaneous ignition of end gas were investigated through experiments using high-speed direct and schlieren photography. As a result, it was found that light emission of shock waves, that is an indicator of pressure, rose when the shock waves collided with the cylinder wall and that pressure waves arose by low temperature reaction before knocking occurrence. Flame oscillation was caused by pressure waves. It is presumed that pressure waves influence spontaneous ignition.

A response surface model of a diesel spray, parameterized by the internal geometries of a nozzle, is established in order to design the nozzle geometries optimally for spray mixing. The explanatory variables are the number of holes, the hole diameter, the inclined angle, the hole length, the hole inlet radius, K-factor and the sac diameter. The model is defined as a full second-order polynomial model including all the first-order interactions of the variables, and a total of 40 sets of numerical simulations based on D-optimal design are carried out to calculate the partial regression coefficients. Partial regression coefficients that deteriorate the estimate accuracy are eliminated by a validation process, so that the estimate accuracy is improved to be ±3% and ±15% for the spray penetration and the spread, respectively. Then, the model is applied to an optimization of the internal geometries for the spray penetration and the spray spread through a multi-objective genetic algorism.

At present, various efforts are being made in the industrial world to preserve the earth's environment. Automobile industry has to comply with the emission control regulations including NOx and PM and the requirement of reducing CO2 emission from the viewpoint of global warming protection and energy saving. In these situations, diesel engines having a high potential to reduce CO2 emission are attracting much attention. In order to enhance the potential of diesel to reduce CO2 while solving its problems (“slow, dirty, noisy”), common rail systems are vital. DENSO developed an advanced common rail system (CRS) that integrates fuel injectors capable of delivering up to five injection events per combustion cycle at 180MPa injection pressure. This paper describes the injection performance and effects of the 180MPa common rail system and then explains the next generation common rail system.

Carbon brushes for automotive starters are used under severe conditions of high electric current density, high contact pressure and high sliding velocity. Therefore lead has traditionally been added to brushes to improve performance and durability. Lead is an environmental hazardous substance. In the EU, the law prohibits adding lead to brushes for electric motors which is installed on new automobiles in and after January 2005. In order to develop the lead free carbon brush for starters, we analyzed the effect and selected substitutive substance of lead. Adding lead to the brush reduces the electric resistance increase of the brush in high-temperature and high-humidity atmosphere and in high-temperature atmosphere. Furthermore lead reduces the wear amount of brush. We developed the lead free brush surpassing the lead addition brush in performance and durability by addition of lead alternatives silver and zinc.

A DPNR (Diesel Particulate-Nox Reduction) system is designed to simultaneously remove PM (Particulate Matter) and NOx from the exhaust of diesel engined vehicles. A DPF (Diesel Particulate Filter) is used in the DPNR system to reduce the PM. The DPF must have high PM filtering efficiency, while at the same time having low back pressure. However, filtering efficiency and back pressure have trade off relations. Therefore, it is necessary to optimize the pore distribution in the walls of the DPF to satisfy both characteristics. This paper will explain that optimized control of pore distribution enables both high PM filtering efficiency and low back pressure.

In a conventional soldering process, solvents, such as chlorofluorocarbons (CFCs), have been necessary to remove the flux-residue after soldering. A new CFC-free fluxless soldering process has been developed to obtain high sealing ability even in a small soldering area. This new process utilizes a reducing atmosphere with an appropriate load and assembly orientation to solder the parts. Under this fluxless condition, it is found that appropriate loading and good solder-wettability of the upper part increase the wettability of the lower part.

The uniform lean methanol-air mixture was provided to the diesel engine and was ignited by direct diesel fuel injection. In this study, the internal EGR is added to this ignition method in order to activate the fuel in the mixture and to increase the temperature of the mixture before the ignition. It is confirmed that the lean methanol-air mixture of air-fuel ratio between 130 and 18 could be ignited and burned when the back pressure of 80 [kPa] is added. The ignition and combustion characteristics can be improved by the internal EGR, however the engine performance and NOx emission deteriorated.

The uniform lean methanol-air mixture was provided to the diesel engine and was ignited by the direct diesel fuel injection. The internal EGR is added to this ignition method in order to activate the fuel in the mixture and to increase the mixture temperature. The test engine was a 4-stroke, single- cylinder direct-injection diesel engine. The cooling system was forced-air cooling and displacement volume was about 211 (cm3). The compression ratio was about 19.9:1. The experiment was made under constant engine speed of 3000 (r/min). The boost pressure was maintained at 101.3 (kPa). Five values of mass flow rate of diesel fuel injection were selected from 0.060 (g/s) to 0.167 (g/s) and five levels of back pressure: 0), 26.7, 53.3, 80.0 and 106.6 (kPa) were selected for the experiment. The effect of internal EGR is varied by the back pressure level.