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Technical Paper

Computational Assessment of Ammonia as a Fuel for Light-Duty SI Engines

2023-08-28
2023-24-0013
To understand key practical aspects of ammonia as a fuel for internal combustion engines, three-dimensional computational fluid dynamics (CFD) simulations were performed using CONVERGETM. A light-duty single-cylinder research engine with a geometrical compression ratio of 11.5 and a conventional pentroof combustion chamber was experimentally operated at stoichiometry. The fumigated ammonia was introduced at the intake plenum. Upon model validation, additional sensitivity analysis was performed. The combustion was modeled using a detailed chemistry solver (SAGE), and the ammonia oxidation was computed from a 38-specie and 262-reaction chemical reaction mechanism. Three different piston shapes were assessed, and it was found that the near-spark flow field associated with the piston design in combination with the tumble motion promotes faster combustion and yields enhanced engine performance.
Technical Paper

Experimental Investigations of Methane-Hydrogen Blended Combustion in a Heavy-Duty Optical Diesel Engine Converted to Spark Ignition Operation

2023-04-11
2023-01-0289
The global need for de-carbonization and stringent emission regulations are pushing the current engine research toward alternative fuels. Previous studies have shown that the uHC, CO, and CO2 emissions are greatly reduced and brake thermal efficiency increases with an increase in hydrogen concentration in methane-hydrogen blends for the richer mixture compositions. However, the combustion suffers from high NOx emissions. While these trends are well established, there is limited information on a detailed optical study on the effect of air-excess ratio for different methane-hydrogen mixtures. In the present study, experimental investigations of different methane-hydrogen blends between 0 and 100% hydrogen concentration by volume for the air-excess ratio of 1, 1.4, 1.8, and 2.2 were conducted in a heavy-duty optical diesel engine converted to spark-ignition operation. The engine was equipped with a flat-shaped optical piston to allow bottom-view imaging of the combustion chamber.
Technical Paper

Gas Dynamics of Spark-Ignited Pre-Chamber Assisted Engine: PIV Study

2022-08-30
2022-01-1047
In recent years lean-burn technologies have acquired center stage in engine research due to stringent emission norms. Among such technologies, pre-chamber assisted combustion (PCC) has gained much attention for its ability to allow ultra-lean engine operation (λ > 2). The spark-ignited pre-chambers engines allow such lean operation by inducing a strong charge stratification, enhancing turbulence generation, and multipoint ignition. Adding a pre-chamber igniter to the engine alters the in-cylinder flow fields as mass is exchanged between the pre-chamber and the main chamber. This study reports the main chamber flow fields of methane fuelled heavy-duty optical engine fitted with a narrow throat active prechamber. Particle image velocimetry (PIV) at 10 Hz is performed from the side view using TiO2 particle seeding.
Journal Article

Investigation of the Cryogenic Nitrogen and Non-Cryogenic N-Dodecane and Ammonia Injections using a Real-Fluid Modelling Approach

2022-08-30
2022-01-1078
In modern compression ignition engines, the dense liquid fuel is directly injected into high pressure and temperature atmosphere, so the spray transitions from subcritical to supercritical conditions. To gain better control of the spray-combustion heat release process, it is important to have a physically accurate description of the spray development process. This work explored the effect of real-fluid thermodynamics in the computational prediction of multiphase flow for two non-ideal situations: the cryogenic nitrogen and non-cryogenic n-dodecane and ammonia sprays. Three real-fluid equations of state (EoS) such as the Soave-Redlich-Kwong (SRK), Peng-Robinson (PR), and Redlich-Kwong-Peng-Robinson (RKPR) coupled with the real-fluid Chung transport model were implemented in OpenFoam to predict the real-fluid thermodynamic properties. Validations against the CoolProp database were conducted.
Technical Paper

Optical Diagnostics of Isobaric and Conventional Diesel Combustion in a Heavy-Duty Diesel Engine

2022-03-29
2022-01-0418
Compared to conventional diesel combustion (CDC), isobaric combustion can achieve higher thermal efficiency while lowering heat transfer losses and nitrogen oxides (NOx). However, isobaric combustion suffers from higher soot emissions. While the aforementioned trends are well established, there is limited literature about the high-temperature reaction zones, the liquid-phase penetration distance, and the flame tip propagation velocity of isobaric combustion. In the present study, the line-of-sight integrated imaging of Mie-scattering, combustion luminosity, and CH* chemiluminescence were conducted in an optically accessible single-cylinder heavy-duty diesel engine. The engine was equipped with a flat-bowl-shaped optical piston to allow bottom-view imaging of the combustion chamber. The experiments were conducted using n-heptane fuel for CDC and isobaric combustion modes.
Technical Paper

Performance Analysis and In-Cylinder Visualization of Conventional Diesel and Isobaric Combustion in an Optical Diesel Engine

2021-09-05
2021-24-0040
Compared to conventional diesel combustion (CDC), isobaric combustion can achieve a similar or higher indicated efficiency, lower heat transfer losses, reduced nitrogen oxides (NOx) emissions; however, with a penalty of soot emissions. While the engine performance and exhaust emissions of isobaric combustion are well known, the overall flame development, in particular, the flow-field details within the flames are unclear. In this study, the performance analysis of CDC and two isobaric combustion cases was conducted, followed by high-speed imaging of Mie-scattering and soot luminosity in an optically accessible, single-cylinder heavy-duty diesel engine. From the soot luminosity imaging, qualitative flow-fields were obtained using flame image velocimetry (FIV). The peak motoring pressure (PMP) and peak cylinder pressure (PCP) of CDC are kept fixed at 50 and 70 bar, respectively.
Technical Paper

Flow-Field Analysis of Isobaric Combustion Using Multiple Injectors in an Optical Accessible Diesel Engine

2021-09-05
2021-24-0042
Isobaric combustion has shown the potential of improving engine efficiency by lowering the heat transfer losses. Previous studies have achieved isobaric combustion through multiple injections from a single central injector, controlling injection timing and duration of the injection. In this study, we employed three injectors, i.e. one centrally mounted (C) on the cylinder head and two side-injectors (S), slant-mounted on cylinder head protruding their nozzle tip near piston-bowl to achieve the isobaric combustion. This study visualized the flame development of isobaric combustion, linking flow-field details to the observed trends in engine efficiency and soot emissions. The experiments were conducted in an optically accessible single-cylinder heavy-duty diesel engine using n-heptane as fuel. Isobaric combustion, with a 50 bar peak pressure, was achieved with three different injection strategies, i.e. (C+S), (S+C), and (S+S).
Technical Paper

A Computational Investigation of Fuel Enrichment in the Pre-Chamber on the Ignition of the Main Chamber Charge

2021-04-06
2021-01-0523
Pre-chamber combustion (PCC) engines allow extending the lean limit of operation compared to common SI engines, thus being a candidate concept for the future clean transportation targets. To understand the fundamental mechanisms of the main chamber charge ignition in PCC engines, the effects of the composition in the pre-chamber were investigated numerically. A well-stirred reactor combustion model coupled with a methane oxidation mechanism reduced from GRI 3.0 was used. An open-cycle simulation was run with initialization at exhaust valve opening (EVO). For posterior simulations, the initial flow field was attained by mapping the field variables obtained from the full cycle simulation. The entire simulation domain (pre-chamber and main chamber) global excess air ratio (λ) was set to 1.3.
Technical Paper

Optical Diagnostics of Pre-Chamber Combustion with Flat and Bowl-In Piston Combustion Chamber

2021-04-06
2021-01-0528
Pre-chamber Combustion (PCC) extends the lean operation limit operation of spark ignition (SI) engines, thus it has been of interest for researchers as a pathway for increased efficiency and reduced emissions. Optical diagnostic techniques are essential to understand the combustion process, but the engine components such as the piston geometry, are often different from real engines to maximize the optical access. In this study, ignition and subsequent main chamber combustion are compared in an optically accessible PCC engine equipped with a “flat” and a real engine-like “bowl” piston geometry. An active fueled narrow throat pre-chamber was used as the ignition source of the charge in the main-chamber, and both chambers were fueled with methane. Three pre-chamber fuel effective mean pressure (FuelMEP) ratios (PCFR) namely 6%, 9% and 11% of the total amount of fuel were tested at two global excess air ratios (λ) at values of 1.8 and 2.0.
Technical Paper

Simultaneous Negative PLIF and OH* Chemiluminescence Imaging of the Gas Exchange and Flame Jet from a Narrow Throat Pre-Chamber

2020-09-15
2020-01-2080
Pre-chamber combustion (PCC) is a promising engine combustion concept capable of extending the lean limit at part load. The engine experiments in the literature showed that the PCC could achieve higher engine thermal efficiency and much lower NOx emission than the spark-ignition engine. Improved understanding of the detailed flow and combustion physics of PCC is important for optimizing the PCC combustion. In this study, we investigated the gas exchange and flame jet from a narrow throat pre-chamber (PC) by only fueling the PC with methane in an optical engine. Simultaneous negative acetone planar laser-induced fluorescence (PLIF) imaging and OH* chemiluminescence imaging were applied to visualize the PC jet and flame jet from the PC, respectively. Results indicate a delay of the PC gas exchange relative to the built-up of the pressure difference (△ P) between PC and the main chamber (MC). This should be due to the gas inertia inside the PC and the resistance of the PC nozzle.
Journal Article

Study on the Pre-Chamber Fueling Ratio Effect on the Main Chamber Combustion Using Simultaneous PLIF and OH* Chemiluminescence Imaging

2020-09-15
2020-01-2024
Pre-chamber combustion (PCC) enables leaner air-fuel ratio operation by improving its ignitability and extending flammability limit, and consequently, offers better thermal efficiency than conventional spark ignition operation. The geometry and fuel concentration of the pre-chamber (PC) is one of the major parameters that affect overall performance. To understand the dynamics of the PCC in practical engine conditions, this study focused on (i) correlation of the events in the main chamber (MC) with the measured in-cylinder pressure traces and, (ii) the effect of fuel concentration on the MC combustion characteristics using laser diagnostics. We performed simultaneous acetone planar laser-induced fluorescence (PLIF) from the side, and OH* chemiluminescence imaging from the bottom in a heavy-duty optical engine. Two different PC Fueling Ratios (PCFR, the ratio of PC fuel to the total fuel), 7%, and 13%, were investigated.
Technical Paper

Validation of Computational Models for Isobaric Combustion Engines

2020-04-14
2020-01-0806
The focus of this study is to aid the development of the isobaric combustion engine by investigating multiple injection strategies at moderately high pressures. A three-dimensional (3D) commercial computational fluid dynamics (CFD) code, CONVERGE, was used to conduct simulations. The validation of the isobaric combustion case was carried out through the use of a single injector with multiple injections. The computational simulations were matched to the experimental data using methods outlined in this paper for different multiple injection cases. A sensitivity analysis to understand the effects of different modeling components on the quantitative prediction was carried out. First, the effects of the kinetic mechanisms were assessed by employing different chemical mechanisms, and the results showed no significant difference in the conditions under consideration.
Technical Paper

Effect of Pre-Chamber Enrichment on Lean Burn Pre-Chamber Spark Ignition Combustion Concept with a Narrow-Throat Geometry

2020-04-14
2020-01-0825
Pre-chamber spark ignition (PCSI) combustion is an emerging lean-burn combustion mode capable of extending the lean operation limit of an engine. The favorable characteristic of short combustion duration at the lean condition of PCSI results in high efficiencies compared to conventional spark ignition combustion. Since the engine operation is typically lean, PCSI can significantly reduce engine-out NOx emissions while maintaining short combustion durations. In this study, experiments were conducted on a heavy-duty engine at lean conditions at mid to low load. Two major studies were performed. In the first study, the total fuel energy input to the engine was fixed while the intake pressure was varied, resulting in varying the global excess air ratio. In the second study, the intake pressure was fixed while the amount of fuel was changed to alter the global excess air ratio.
Technical Paper

Development of Fast Idle Catalyst Light-Off Strategy for Gasoline Compression Ignition Engine - Part 1

2020-04-14
2020-01-0316
The present investigation pertains to the development of fast idle catalyst light-off strategy for a light duty gasoline compression ignition (GCI) engine. The engine cold start fast idle operation poses a problem of increased criteria emissions if the catalyst is not activated during the warm up period. Therefore, a control strategy is proposed here to minimize the criteria pollutants during the fast idle phase via enabling fast catalyst light off in a GCI engine and relying on the spark ignition of a globally stoichiometric fuel air mixture. The engine has unique design features such as certain geometry configuration between spark plug and fuel injector arrangement, and the location of spark plug in a high compression ratio (CR) diesel-like combustion chamber. The experiments were performed in a single cylinder GCI engine at cold start fast idle conditions using certification gasoline fuel (RON 91).
Technical Paper

Isobaric Combustion at a Low Compression Ratio

2020-04-14
2020-01-0797
In a previous study, it was shown that isobaric combustion cycle, achieved by multiple injection strategy, is more favorable than conventional diesel cycle for the double compression expansion engine (DCEE) concept. In spite of lower effective expansion ratio, the indicated efficiencies of isobaric cycles were approximately equal to those of a conventional diesel cycle. Isobaric cycles had lower heat transfer losses and higher exhaust losses which are advantageous for DCEE since additional exhaust energy can be converted into useful work in the expander. In this study, the performance of low-pressure isobaric combustion (IsoL) and high-pressure isobaric combustion (IsoH) in terms of gross indicated efficiency, energy flow distribution and engine-out emissions is compared to the conventional diesel combustion (CDC) but at a relatively lower compression ratio of 11.5. The experiments are conducted in a Volvo D13C500 single-cylinder heavy-duty engine using standard EU diesel fuel.
Technical Paper

2-Stroke Engine Options for Automotive Use: A Fundamental Comparison of Different Potential Scavenging Arrangements for Medium-Duty Truck Applications

2019-01-15
2019-01-0071
The work presented here seeks to compare different means of providing scavenging systems for an automotive 2-stroke engine. It follows on from previous work solely investigating uniflow scavenging systems, and aims to provide context for the results discovered there as well as to assess the benefits of a new scavenging system: the reverse-uniflow sleeve-valve. For the study the general performance of the engine was taken to be suitable to power a medium-duty truck, and all of the concepts discussed here were compared in terms of indicated fuel consumption for the same cylinder swept volume using a one-dimensional engine simulation package. In order to investigate the sleeve-valve designs layout drawings and analysis of the Rolls-Royce Crecy-type sleeve had to be undertaken.
Technical Paper

Some Insights on the Stochastic Nature of Knock and the Evolution of Hot Spots in the End-Gas During the Engine Cycle from Experimental Measurements of Knock Onset and Knock Intensity

2017-10-08
2017-01-2233
Knock in spark ignition engines is stochastic in nature. It is caused by autoignition in hot spots in the unburned end-gas ahead of the expanding flame front. Knock onset in an engine cycle can be predicted using the Livengood-Wu integral if the variation of ignition delay with pressure and temperature as well as the pressure and temperature variation with crank angle are known. However, knock intensity (KI) is determined by the evolution of the pressure wave following knock onset. In an earlier paper (SAE 2017-01-0689) we showed that KI can be approximated by KI = Z (∂T/∂x)-2 at a fixed operating condition, where Z is a function of Pko, the pressure, and (∂T/∂x) is the temperature gradient in the hot spot at knock onset. Then, from experimental measurements of KI and Pko, using five different fuels, with the engine operating at boosted conditions, a probability density function for (∂T/∂x) was established.
Technical Paper

Blending Octane Number of Ethanol on a Volume and Molar Basis in SI and HCCI Combustion Modes

2017-10-08
2017-01-2256
The blending behavior of ethanol in five different hydrocarbon base fuels with octane numbers of approximately 70 and 84 was examined under Spark-Ignited (SI) and Homogeneous Charge Compression Ignited (HCCI) operating conditions. The Blending octane number (BON) was used to characterize the blending behavior on both a volume and molar basis. Previous studies have shown that the blending behavior of ethanol generally follows several well-established rules. In particular, non-linear blending effects are generally observed on a volume basis (i.e. BON > RON or MON of pure ethanol; 108 and 89, respectively), while linear blending effects are generally observed on a molar basis (i.e. BON = RON or MON of pure ethanol). This work firstly demonstrates that the non-linear volumetric blending effects traditionally observed under SI operating conditions are also observed under HCCI operating conditions.
Journal Article

Blending Octane Number of Ethanol in HCCI, SI and CI Combustion Modes

2016-10-17
2016-01-2298
The effect of ethanol blended with three FACE (Fuels for Advanced Combustion Engines) gasolines, I, J and A corresponding to RON 70.3, 71.8 and 83.5, respectively, were compared to PRF70 and PRF84 with the same ethanol concentrations, these being 2%, 5%, 10%, 15% and 20% by volume. A Cooperative Fuel Research (CFR) engine was used to understand the blending effect of ethanol with FACE gasolines and PRFs in spark-ignited and homogeneous charge compression ignited mode. Blending octane numbers (BON) were obtained for both the modes. All the fuels were also tested in an ignition quality tester to obtain Blending Derived Cetane numbers (BDCN). It is shown that fuel composition and octane number are important characteristics of all the base fuels that have a significant impact on octane increase with ethanol. The dependency of octane number for the base fuel on the blending octane number depended on the combustion mode operated.
Technical Paper

Improving the Efficiency of Conventional Spark-Ignition Engines Using Octane-on-Demand Combustion. Part I: Engine Studies

2016-04-05
2016-01-0679
This paper is the first of a two part study which investigates the use of advanced combustion modes as a means of improving the efficiency and environmental impact of conventional light-duty vehicles. This first study focuses on the application of so-called Octane-on-Demand combustion, whereby the fuel anti-knock quality is customized to match the real-time requirements of an otherwise conventional spark-ignition engine. Methanol is utilized as the high octane fuel, while three alternative petroleum-derived fuels with Research octane numbers (RONs) ranging from 61 to 90 are examined as candidates for the lower octane fuel. Experimental engine calibration maps are first developed to quantify the minimum amount of methanol that must be added to each lower octane fuel in order to reproduce the baseline engine performance attained on a market gasoline (RON 95). The properties of the lower octane fuel are shown to affect the engine performance significantly.
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