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The purpose of this work was to gain a fundamental understanding of which fuel property parameters are responsible for particulate emission characteristics, associated with key intermediate behavior in the engine cylinder such as the fuel film and insufficient mixing. Accordingly, engine tests were carried out using various fuels having different volatility and chemical compositions under different coolant temperature conditions. In addition, a fundamental spray and film visualization analysis was also conducted using a constant volume vessel, assuming the engine test conditions. As for the physical effects, the test results showed that a low volatility fuel displayed high particulate number (PN) emissions when the injection timing was advanced. The fundamental test clearly showed that the amount of fuel film on the impingement plate increased under such operating conditions with a low volatility fuel.

In light of increasingly stringent CO2 emission targets, Original Equipment Manufacturers (OEM) have been driven to develop engines which deliver improved combustion efficiency and reduce energy losses. In spark ignition engines one strategy which can be used to reach this goal is the full utilization of fuel octane number. Octane number is the fuel´s knock resistance and is characterized as research octane number (RON) and motor octane number (MON). Engine knock is caused by the undesired self-ignition of the fuel air mixture ahead of the flame front initiated by the spark. It leads to pressure fluctuations that can severely damage the engine. Modern vehicles utilize different strategies to avoid knock. One extreme strategy assumes a weak fuel quality and, to protect the engine, retards the spark timing at the expense of combustion efficiency. The other extreme carefully detects knock in every engine cycle and retards the spark timing only when knock is detected.

This paper investigates the effect of the cetane number (CN) of a diesel fuel on the energy balance between a light duty (1.9L) and medium duty (4.5L) diesel engine. The two engines have a similar stroke to bore (S/B) ratio, and all other control parameters including: geometric compression ratio, cylinder number, stroke, and combustion chamber, have been kept the same, meaning that only the displacement changes between the engine platforms. Two Coordinating Research Council (CRC) diesel fuels for advanced combustion engines (FACE) were studied. The two fuels were selected to have a similar distillation profile and aromatic content, but varying CN. The effects on the energy balance of the engines were considered at two operating conditions; a “low load” condition of 1500 rev/min (RPM) and nominally 1.88 bar brake mean effective pressure (BMEP), and a “medium load” condition of 1500 RPM and 5.65 BMEP.

Octane appetite of modern engines has changed as engine designs have evolved to meet performance, emissions, fuel economy and other demands. The octane appetite of seven modern vehicles was studied in accordance with the octane index equation OI=RON-KS, where K is an operating condition specific constant and S is the fuel sensitivity (RONMON). Engines with a displacement of 2.0L and below and different combinations of boosting, fuel injection, and compression ratios were tested using a decorrelated RONMON matrix of eight fuels. Power and acceleration performance were used to determine the K values for corresponding operating points. Previous studies have shown that vehicles manufactured up to 20 years ago mostly exhibited negative K values and the fuels with higher RON and higher sensitivity tended to perform better.

With the impending development of GF-6, the newest generation of engine oil, a new standardized oil oxidation and piston deposit test was developed using Chrysler 3.6 L Pentastar engine. The performance requirements and approval for passenger car light duty gasoline engine oil categories are set by the International Lubricants Standardization and Approval committee (ILSAC) and the American Petroleum Institute (API) using standardized testing protocols developed under the guidance of ASTM, the American Society for Testing and Materials. This paper describes the development of a new ASTM Chrysler oxidation and deposit test that will be used to evaluate lubricants performance for oil thickening and viscosity increase, and piston deposits.

The formation of deposits within injector nozzle holes of common-rail injection fuel systems fitted to modern diesel cars can reduce and disrupt the flow of fuel into the combustion chamber. This disruption in fuel flow results in reduced or less efficient combustion and lower power output. Hence there is sustained interest across the automotive industry in studying these deposits, with the ultimate aim of controlling them. In this study, we describe the use of Scanning Electron Microscopy (SEM) imaging to characterise fuel injector hole deposits at intervals throughout an adaptation of the CEC Direct Injection Common Rail Diesel Engine Nozzle Coking Test, CEC F-98-08 (DW10B test)[1]. In addition, a similar adaptation of a previously published Shell vehicle test method [2] was employed to analyse fuel injector hole deposits from a fleet of Euro 5 vehicles. During both studies, deposits were compared after fouling and after subsequent cleaning using a novel fuel borne detergent.

There is an increasing recognition of injector deposit (ID) formation in fuel injection equipment as direct injection spark ignition (DISI) engine technologies advance to meet increasingly stringent emission legislation and fuel economy requirements. While it is known that the phenomena of ID in DISI engines can be influenced by changes in fuel composition, including increasing usage of aliphatic alcohols and additive chemistries to enhance fuel performance, there is however still a great deal of uncertainty regarding the physical and chemical structure of these deposits, and the mechanisms of deposit formation. In this study, a mechanical cracking sample preparation technique was developed to assess the deposits across DISI injectors fuelled with gasoline and blends of 85% ethanol (E85).

An investigation was conducted to elucidate, how the latest turbocharged, direct injection Volkswagen diesel engine generation with cylinder pressure based closed loop control, to be launched in the US in 2008, reacts to fuel variability. A de-correlated fuels matrix was designed to bracket the range of US market fuel properties, which allowed a clear correlation of individual fuel properties with engine response. The test program consisting of steady state operating points showed that cylinder pressure based closed loop control successfully levels out the influence of fuel ignition quality, showing the effectiveness of this new technology for markets with a wide range of fuel qualities. However, it also showed that within the cetane range tested (39 to 55), despite the constant combustion mid-point, cetane number still has an influence on particulate and gaseous emissions. Volatility and energy density also influence the engine's behavior, but less strongly.

The blending of oxygenated compounds with gasoline is projected to increase because oxygenate fuels can be produced renewably, and because their high octane rating allows them to be used in substitution of the aromatic fraction in gasoline. Blending oxygenates with gasoline changes the fuels' properties and can have a profound affect on the distillation curve, both of which are known to affect engine-out emissions. In this work, the effect of blending methanol and ethanol with gasoline on unburned hydrocarbon and particulate emissions is experimentally determined in a spray guided direct injection engine. Particulate number concentration and size distribution were measured using a Cambustion DMS500. These data are presented for different air fuel ratios, loads, ignition timings and injection timings. In addition, the ASTM D86 distillation curve was modeled using the binary activity coefficients method for the fuel blends used in the experiments.

A single cylinder Direct Injection Spark Ignition (DISI) engine with optical access has been used for combustion studies with both early injection and late injection for stratified charge operation. Cylinder pressure records have been used for combustion analysis that has been synchronised with the imaging. A high speed cine camera has been used for imaging combustion within a cycle, while a CCD camera has been used for imaging at fixed crank angles, so as to obtain information on cycle-by-cycle variations. The CCD images have also been analysed to give information on the quantity of soot present during combustion. Tests have been conducted with a reference unleaded gasoline (ULG), and pure fuel components: iso-octane (a representative alkane), and toluene (a representative aromatic). The results show diffusion-controlled combustion occurring in so-called homogeneous combustion with early injection.

A field problem associated with flakes of combustion chamber deposits getting trapped on the exhaust valve seat and causing starting problems has appeared recently. Four fuels have been tested in three different car models using a deposit flaking road test procedure. For each piston top, flaking can be characterised using T1 and T2, the mean deposit thickness on the piston crown before and after flaking respectively. A new measure of deposit flaking, ΔT, the mean of (T1-T2) averaged over all cylinders has been introduced and its variance established for the standard test using one of the models. ΔT quantifies the actual amount of deposits that have flaked and is likely to be a more relevant indicator of flaking for startability problems than Rw, the mean of the ratio of T2 to T1, used in previous work. Deposit flaking is directly related to an increase in valve leakage rates and startability problems.

Controlled autoignition (CAI) engines ideally operate at very lean stoichiometries to achieve low NOx emissions. But at high loads, when combustion approaches stoichiometric, they become noisy and severe engine knock develops. A possible cause is the development of amplifying pressure waves near the hot spots that inevitably occur in the autoigniting gas. This paper presents the results from numerical solutions at realistic engine conditions of the detailed chemical kinetic equations with acoustic wave propagation. Those calculations that involve hot spots must include a spatial dimension. Because of this, they are much more time-consuming than for the homogeneous case. A model system of mixtures of 0.5 H2-0.5 CO with air for equivalence ratios, ϕ, between 0.45 and 1.0 has been used at engine-like temperatures and pressures. These calculations investigate the behaviour for various values of ϕ, hot spot size and temperature elevation.

This is the first part of a two-part study on how to define the anti-knock quality of practical fuels. Knock intensity is measured in two single-cylinder research engines using different fuels at different mixture strengths, throttle settings and two compression ratios. The anti-knock quality of a fuel in a given engine operating condition is defined by its octane index OI = RON - KS where K is a constant for that condition and S is the sensitivity, (RON-MON), and RON and MON are the Research and Motor Octane numbers respectively. The higher the octane index, the better the anti-knock quality of the fuel. K is often assumed to be 0.5 so that OI=(RON+MON)/2. However, it is found that K depends on engine operating conditions and in some cases, K is negative so that for a given RON, a fuel with higher sensitivity (lower MON) has better anti-knock quality. The value of K decreases as the engine becomes more prone to knock i.e. as its octane requirement increases.

There is increasing concern that small flakes of combustion chamber deposits (CCD) can break lose and get trapped between the exhaust valve and the seat resulting in difficulties in starting, rough running and increase in hydrocarbon emissions. In this paper we describe experimental observations which might explain how this flaking of CCD occurs and the factors that might be important in the phenomenon. The experiments include thirty one engine tests as well as tests done in a laboratory rig and show that some CCD flake when they are exposed to water; indeed water is far more effective in bringing this about than gasoline or other organic solvents. The hydrophilicity of the deposit surface which determines the penetration of water and the inherent susceptibility of the relevant deposit layer to inter-act with water are both important. Consequently there are large differences between deposits produced by different fuels and additives in terms of their susceptibility to flake.

An investigative group set up under the auspices of the CEC (Coordinating European Council) collected data on combustion chamber deposits (CCD), ASTM unwashed gum (UWG) results and the thermogravimetric analysis (TGA) of these gums for different fuels from many different sources. The analysis of this data shows that UWG cannot and does not predict CCD. It is not possible to use UWG or any aspect of its behaviour in the TGA to assess the CCD-forming tendency of randomly chosen fuels.