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Technical Paper

Development of a Dynamic Nonlinear Finite Element Model of the Large Omnidirectional Child Crash Test Dummy

2024-04-09
2024-01-2509
The Large Omnidirectional Child (LODC) developed by the National Highway Traffic Safety Administration (NHTSA) has an improved biofidelity over the currently available Hybrid III 10-year-old (HIII-10C) Anthropomorphic Test Device (ATD). The LODC design incorporates enhancements to many body region subassemblies, including a redesigned HIII-10C head with pediatric mass properties, and the neck, which produces head lag with Z-axis rotation at the atlanto-occipital joint, replicating the observations made from human specimens. The LODC also features a flexible thoracic spine, a multi-point thoracic deflection measurement system, skeletal anthropometry that simulates a child's sitting posture, and an abdomen that can measure belt loading directly. This study presents the development and validation of a dynamic nonlinear finite element model of the complete LODC dummy. Based on the three-dimensional CAD model, Hypermesh was used to generate a mesh of the finite element (FE) LODC model.
Technical Paper

Driving Automation System Test Scenario Development Process Creation and Software-in-the-Loop Implementation

2021-04-06
2021-01-0062
Automated driving systems (ADS) are one of the key modern technologies that are changing the way we perceive mobility and transportation. In addition to providing significant access to mobility, they can also be useful in decreasing the number of road accidents. For these benefits to be realized, candidate ADS need to be proven as safe, robust, and reliable; both by design and in the performance of navigating their operational design domain (ODD). This paper proposes a multi-pronged approach to evaluate the safety performance of a hypothetical candidate system. Safety performance is assessed through using a set of test cases/scenarios that provide substantial coverage of those potentially encountered in an ODD. This systematic process is used to create a library of scenarios, specific to a defined domain. Beginning with a system-specific ODD definition, a set of core competencies are identified.
Technical Paper

Investigating Combined Thoracic Loading Using the Elderly Female Dummy (EFD)

2020-03-31
2019-22-0017
The Elderly Female Dummy (EFD) is an omni-directional ATD developed to represent a vulnerable population. The EFD it is able to be 3D printed and quickly altered to meet design requirements. A recent side impact sled test series suggested that small, elderly females may be at risk of thoracic injuries in side impact crashes due to combined loading from the belt pre-tensioner and side airbag. The EFD was altered to add four IR-TRACCs to the thoracic region to allow both x-axis and y-axis displacement to be evaluated in a similar test. While the IR-TRACCs did record the displacement due to combined loading, the rate of displacement and timing of the peak displacements did not match external chestband outputs. The next step for the EFD is to revise the locations of IRTRACCs in the thorax and begin component testing in lateral and frontal directions to improve thoracic biofidelity.
Technical Paper

Biofidelity Evaluation of the THOR and Hybrid III 50th Percentile Male Frontal Impact Anthropomorphic Test Devices

2017-11-13
2017-22-0009
The objective of this study is to present a quantitative comparison of the biofidelity of the THOR and Hybrid III 50th percentile male ATDs. Quantitative biofidelity was assessed using NHTSA’s Biofidelity Ranking System in a total of 21 test conditions, including impacts to the head, face, neck, upper thorax, lower oblique thorax, upper abdomen, lower abdomen, femur, knee, lower leg, and whole-body sled tests to evaluate upper body kinematics and thoracic response under frontal and frontal oblique restraint loading. Biofidelity Ranking System scores for THOR were better (lower) than Hybrid III in 5 of 7 body regions for internal biofidelity and 6 of 7 body regions for external biofidelity. Nomenclature is presented to categorize the quantitative results, which show overall good internal and external biofidelity of the THOR compared to the good (internal) and marginal (external) biofidelity of the Hybrid III.
Technical Paper

Dynamic Properties of the Upper Thoracic Spine-Pectoral Girdle (UTS-PG) System and Corresponding Kinematics in PMHS Sled Tests

2012-10-29
2012-22-0003
Anthropomorphic test devices (ATDs) should accurately depict head kinematics in crash tests, and thoracic spine properties have been demonstrated to affect those kinematics. To investigate the relationships between thoracic spine system dynamics and upper thoracic kinematics in crash-level scenarios, three adult post-mortem human subjects (PMHS) were tested in both Isolated Segment Manipulation (ISM) and sled configurations. In frontal sled tests, the T6-T8 vertebrae of the PMHS were coupled through a novel fixation technique to a rigid seat to directly measure thoracic spine loading. Mid-thoracic spine and belt loads along with head, spine, and pectoral girdle (PG) displacements were measured in 12 sled tests conducted with the three PMHS (3-pt lap-shoulder belted/unbelted at velocities from 3.8 - 7.0 m/s applied directly through T6-T8).
Technical Paper

Biomechanical Responses of PMHS in Moderate-Speed Rear Impacts and Development of Response Targets for Evaluating the Internal and External Biofidelity of ATDs

2012-10-29
2012-22-0004
The objectives of this study were to obtain biomechanical responses of post mortem human subjects (PMHS) by subjecting them to two moderate-speed rear impact sled test conditions (8.5g, 17 km/h; 10.5g, 24 km/h) while positioned in an experimental seat system, and to create biomechanical targets for internal and external biofidelity evaluation of rear impact ATDs. The experimental seat was designed to measure external loads on the head restraint (4 load cells), seat back (6 load cells), and seat pan (4 load cells) such that subject dynamic interaction with the seat could be evaluated. This seat system was capable of simulating the dynamic characteristics of modern vehicle seat backs by considering the moment-rotation properties of a typical passenger vehicle, thus providing a more realistic test environment than using a rigid seat with a non-rotating seat back as done in previous studies.
Technical Paper

Response of PMHS to High- and Low-Speed Oblique and Lateral Pneumatic Ram Impacts

2011-11-07
2011-22-0011
In ISO Technical Report 9790 (1999) normalized lateral and oblique thoracic force-time responses of PMHS subjected to blunt pendulum impacts at 4.3 m/s were deemed sufficiently similar to be grouped together in a single biomechanical response corridor. Shaw et al., (2006) presented results of paired oblique and lateral thoracic pneumatic ram impact tests to opposite sides of seven PMHS at sub-injurious speed (2.5 m/s). Normalized responses showed that oblique impacts resulted in more deflection and less force, whereas lateral impacts resulted in less deflection and more force. This study presents results of oblique and lateral thoracic impacts to PMHS at higher speeds (4.5 and 5.5 m/s) to assess whether lateral relative to oblique responses are different as observed by Shaw et al., or similar as observed by ISO.
Technical Paper

Impact Response of Restrained PMHS in Frontal Sled Tests: Skeletal Deformation Patterns Under Seat Belt Loading

2009-11-02
2009-22-0001
This study evaluated the response of restrained post-mortem human subjects (PMHS) in 40 km/h frontal sled tests. Eight male PMHS were restrained on a rigid planar seat by a custom 3-point shoulder and lap belt. A video motion tracking system measured three-dimensional trajectories of multiple skeletal sites on the torso allowing quantification of ribcage deformation. Anterior and superior displacement of the lower ribcage may have contributed to sternal fractures occurring early in the event, at displacement levels below those typically considered injurious, suggesting that fracture risk is not fully described by traditional definitions of chest deformation. The methodology presented here produced novel kinematic data that will be useful in developing biofidelic human models.
Technical Paper

Vehicle to Vehicle Interaction Maneuvers Choreographed with an Automated Test Driver

2009-04-20
2009-01-0440
Modern passenger cars are being equipped with advanced driver assistance systems such as lane departure warning, collision avoidance systems, adaptive cruise control, etc. Testing for operation and effectiveness of these warning systems involves interaction between vehicles. While dealing with multiple moving vehicles, obtaining discriminatory results is difficult due to the difficulty in minimizing variations in vehicle separation and other parameters. This paper describes test strategies involving an automated test driver interacting with another moving vehicle. The autonomous vehicle controls its state (including position and speed) with respect to the target vehicle. Choreographed maneuvers such as chasing and overtaking can be performed with high accuracy and repeatability that even professional drivers have difficulty achieving. The system is also demonstrated to be usable in crash testing.
Technical Paper

Comparison of Collision and Noncollision Marks on Vehicle Restraint Systems

2008-04-14
2008-01-0160
Markings or observable anomalies on vehicle seat belt restraint systems can be classified into two categories: (1) Those caused by collision forces, or “loading marks” and (2) those created by noncollision situations, or “normal usage marks” [1]. A survey was conducted of both crash tested and non-crash tested vehicles in order to collect data on both categories of markings. This paper examines and analyzes the markings caused by both collision and noncollision load scenarios in order to illustrate and evaluate their unique differences as well as provide a general pattern of severity relative to different loading conditions.
Technical Paper

Transient Clunk Response of a Driveline System: Laboratory Experiment and Analytical Studies

2007-05-15
2007-01-2233
A laboratory experiment is designed to examine the clunk phenomenon. A static torque is applied to a driveline system via the mass of an overhanging torsion bar and electromagnet. Then an applied load may be varied via attached mass and released to simulate the step down (tip-out) response of the system. Shaft torques and torsional and translational accelerations are recorded at pre-defined locations. The static torque closes up the driveline clearances in the pinion/ring (crown wheel) mesh. With release of the applied load the driveline undergoes transient vibration. Further, the ratio of preload to static load is adjusted to lead to either no-impact or impact events. Test A provides a ‘linear’ result where the contact stiffness does not pass into clearance. This test is used for confirming transient response and studying friction and damping. Test B is for mass release with sufficient applied torque to pass into clearance, allowing the study of the clunk.
Technical Paper

Application of Anthropomorphic Test Device Crash Test Kinetics to Post Mortem Human Subject Lower Extremity Testing

2006-04-03
2006-01-0251
The primary goal of the current study was to determine ATD lower extremity loading characteristics seen in frontal crash tests and apply these characteristics to isolated PMHS lower extremity impacts. Essentially, the study attempted to re-create the kinetics experienced by the Hybrid III 50th percentile ATD (HIII) in frontal crash tests and apply this crash test loading scenario directly to PMHS specimens efficiently and while maximizing the utilization of a small number of cadaver subjects. The secondary goal of this study was to determine the relationship between PMHS and HIII lower extremity impact response. Based on this comparison, it was anticipated that PMHS posterior cruciate ligament (PCL) injury threshold and timing could be related to knee shear in the HIII ball-bearing knee slider mechanism. HIII lower extremity loading was analyzed from a series of twenty-eight (28) frontal barrier or vehicle to vehicle crash tests from late model vehicles.
Technical Paper

MADYMO Modeling of the IHRA Head-form Impactor

2005-06-14
2005-01-2740
The International Harmonization Research Activities Pedestrian Safety Working Group (IHRA PSWG) has proposed design requirements for two head-forms for vehicle hood (bonnet) impact testing. This paper discusses the development of MADYMO models representing the IHRA adult and child head-forms, validation of the models against laboratory drop tests, and assessment of the effect of IHRA geometric and mass constraints on the model response by conducting a parameter sensitivity analysis. The models consist of a multibody rigid sphere covered with a finite element modeled vinyl skin. The most important part in developing the MADYMO head-form models was to experimentally determine the material properties of the energy-absorbing portion of the head-form (vinyl skin) and incorporate these properties into MADYMO using a suitable material model. Three material models (linear isotropic, viscoelastic, hyperelastic) were examined.
Technical Paper

Vehicle Characterization Through Pole Impact Testing, Part II: Analysis of Center and Offset Center Impacts

2005-04-11
2005-01-1186
The severity of an impact in terms of the acceleration in the occupant compartment is dependent not only on the change in vehicle velocity, but also the time for the change in velocity to occur. These depend on the geometry and stiffness of both the striking vehicle and struck object. In narrow-object frontal impacts, impact location can affect the shape and duration of the acceleration pulse that reaches the occupant compartment. In this paper, the frontal impact response of a full-sized pickup to 10 mile per hour and 20 mile per hour pole impacts at the centerline and at a location nearer the frame rails is compared using the acceleration pulse shape, the average acceleration in the occupant compartment, and the residual crush. A bilinear curve relating impact speed to residual crush is developed.
Technical Paper

NHTSA's Frontal Offset Research Program

2004-03-08
2004-01-1169
The National Highway Traffic Safety Administration (NHTSA) is conducting a research program to investigate the use of the 40 percent offset deformable barrier (ODB) crash test procedure to reduce death and injury, in particular debilitating lower extremity injuries in frontal offset collisions. This paper presents the results of 22 ODB crash tests conducted with 50th percentile male and 5th percentile female Hybrid III (HIII) dummies fitted with advanced lower legs, Thor-Lx/HIIIr and Thor-FLx/HIIIr, to assess the potential for debilitating and costly lower limb injuries. This paper also begins to investigate the implications that the ODB test procedure may have for fleet compatibility by evaluating the results from vehicle-to-vehicle crash tests.
Technical Paper

Design and Development of a Thor-Based Small Female Crash Test Dummy

2003-10-27
2003-22-0024
This paper describes the design and development of a small female crash test dummy, results of biofidelity tests, and preliminary results from full-scale, 3-point belt and airbag type sled tests. The small female THOR was designed using the anthropometric data developed by Robbins for the 5th percentile female and biomechanical requirements derived from scaling the responses of the 50th percentile male. While many of the mechanical components of the NHTSA THOR 50th percentile male dummy were scaled according to the appropriate anthropometric data, a number of improved design features have been introduced in the new female THOR. These include; improved neck design, new designs for the head and neck skins: and new designs for the upper and lower abdomen. The lower leg, ankle and foot, known as THOR-FLx, were developed in an earlier effort and have been included as a standard part of the new female dummy.
Technical Paper

On the Development of the SIMon Finite Element Head Model

2003-10-27
2003-22-0007
The SIMon (Simulated Injury Monitor) software package is being developed to advance the interpretation of injury mechanisms based on kinematic and kinetic data measured in the advanced anthropomorphic test dummy (AATD) and applying the measured dummy response to the human mathematical models imbedded in SIMon. The human finite element head model (FEHM) within the SIMon environment is presented in this paper. Three-dimensional head kinematic data in the form of either a nine accelerometer array or three linear CG head accelerations combined with three angular velocities serves as an input to the model. Three injury metrics are calculated: Cumulative strain damage measure (CSDM) – a correlate for diffuse axonal injury (DAI); Dilatational damage measure (DDM) – to estimate the potential for contusions; and Relative motion damage measure (RMDM) – a correlate for acute subdural hematoma (ASDH).
Technical Paper

Development of Side Impact Thoracic Injury Criteria and Their Application to the Modified ES-2 Dummy with Rib Extensions (ES-2re)

2003-10-27
2003-22-0010
Forty-two side impact cadaver sled tests were conducted at 24 and 32 km/h impact speeds into rigid and padded walls. The post-mortem human subjects were instrumented with accelerometers on the ribs and spine and chest bands around the thorax and abdomen to characterize their mechanical response during the impact. Load cells at the wall measured the impact force at the level of the thorax, abdomen, pelvis, and lower extremities. The resulting injuries were determined through detailed autopsy and radiography. Rib fractures with or without associated hemo/pneumo thorax or flail chest were the most common injury with severity ranging from AIS=0 to 5. Full and half thorax deflections were computed from the chest band data. The cadaver test data was analyzed using ANOVA and logistic regression. The age of the subject at the time of death had influence on injury outcome while gender and mass of the subject had little or no influence on injury outcome.
Technical Paper

Design of Temperature Insensitive Ribs for Crash Test Dummies

2003-03-03
2003-01-0502
The Isodamp damping material (also known as Navy Damp) used in the ribs of current crash test dummies provides human-like damping to the thorax under impact. However, the range of temperature over which it can be used is very small. A new rib design using laminates of steel, fiberglass, and commercially available viscoelastic material has been constructed. Load-deflection response and hysteresis of the laminated ribs were compared with corresponding conventional ribs fabricated from steel and Isodamp. Impact tests were conducted on laminated and conventional ribs at 18.5° C, 22.2° C and 26.6° C. Results indicate that the response of the laminated ribs is essentially the same as that of the ribs with Isodamp at 22.2° C, which is the operating temperature of the conventional ribs. The variation in the impact response of the newly developed laminated ribs in the temperature range of 18.5° C to 26.6° C was less than 10%.
Technical Paper

Response Corridors of Human Surrogates in Lateral Impacts

2002-11-11
2002-22-0017
Thirty-six lateral PMHS sled tests were performed at 6.7 or 8.9 m/s, under rigid or padded loading conditions and with a variety of impact surface geometries. Forces between the simulated vehicle environment and the thorax, abdomen, and pelvis, as well as torso deflections and various accelerations were measured and scaled to the average male. Mean ± one standard deviation corridors were calculated. PMHS response corridors for force, torso deflection and acceleration were developed. The offset test condition, when partnered with the flat wall condition, forms the basis of a robust battery of tests that can be used to evaluate how an ATD interacts with its environment, and how body regions within the ATD interact with each other.
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