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A waste heat recovery system composed of a two phase cooling system, an exhaust heat exchanger, and mini-turbine (expander) has been proposed by Henry Works, Inc to generate auxiliary power via harvesting engine cooling and exhaust heat loss from heavy duty vehicles. The objective of this research is to evaluate the two phase cooling system through engine dynamometer testing and obtain initial test data for the development of the waste heat recovery system. Engine dynamometer experimentation for evaluating two phase cooling has been conducted using a Perkins diesel engine. During the two phase cooling phase, the coolant temperature showed less than 1 °C variation in the cooling path and the cylinder head temperature was more uniform than that of single phase cooling. As the saturated vapor pressure increases during two phase cooling, the cylinder head and coolant temperatures also increase.

Valve angle defined as the angle between a valve axis and a cylinder axis is one of the most important design factors that may have an influence on valve train design, cylinder head size, in-cylinder flow, etc. In particular, since valve angle cannot be altered during the development process once basic engine specification is determined at the initial concept design stage, the decision of a valve angle is an important process and the determined valve angle imposes restriction on the potential of the gasoline engine performance. In this study the effect of the valve angle on in-cylinder flows has been experimentally investigated using a PIV (Particle Image Velocimetry) technique. In-cylinder flows of two test engines that have different valve angles have been measured at four different horizontal and three different vertical planes during intake and compression processes.

In-cylinder flows such as tumble and swirl have an important role on the engine combustion efficiencies and emission formations. In particular, the tumble flow which is dominant in current high performance gasoline engines has an important effect on the fuel consumptions and exhaust emissions under part load conditions. Therefore, it is important to understand the effect of the tumble ratio on the part load performance and optimize the tumble ratio for better fuel economy and exhaust emissions. First step in optimizing a tumble flow is to measure a tumble ratio accurately. In this research the tumble ratio was measured, compared, and correlated using three different measurement methods: steady flow rig, 2-Dimensional PIV (Particle Image Velocimetry), and 3-Dimensional PTV (Particle Tracking Velocimetry). Engine dynamometer test was also conducted to find out the effect of the tumble ratio on the part load performance.