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Technical Paper

Assessing the Effects of Computational Model Parameters on Aerodynamic Noise Characteristics of a Heavy-Duty Diesel Engine Turbocharger Compressor at Full Operating Conditions

2024-04-09
2024-01-2352
In recent years, with the development of computing infrastructure and methods, the potential of numerical methods to reasonably predict aerodynamic noise in turbocharger compressors of heavy-duty diesel engines has increased. However, aerodynamic acoustic modeling of complex geometries and flow systems is currently immature, mainly due to the greater challenges in accurately characterizing turbulent viscous flows. Therefore, recent advances in aerodynamic noise calculations for automotive turbocharger compressors were reviewed and a quantitative study of the effects for turbulence models (Shear-Stress Transport (SST) and Detached Eddy Simulation (DES)) and time-steps (2° and 4°) in numerical simulations on the performance and acoustic prediction of a compressor under various conditions were investigated.
Technical Paper

Investigation of Injection Strategy on Combustion and Emission Characteristics in a GDI Engine with a 50 MPa Injection System

2024-04-09
2024-01-2381
A DMS500 engine exhaust particle size spectrometer was employed to characterize the effects of injection strategies on particulate emissions from a turbocharged gasoline direct injection (GDI) engine. The effects of operating parameters (injection pressure, secondary injection ratio and secondary injection end time) on particle diameter distribution and particle number density of emission were investigated. The experimental result indicates that the split injection can suppress the knocking tendency at higher engine loads. The combustion is improved, and the fuel consumption is significantly reduced, avoiding the increase in fuel pump energy consumption caused by the 50 MPa fuel injection system, but the delayed injection increases particulate matter emissions.
Technical Paper

Uniformity Identification and Sensitivity Analysis of Water Content of Each PEM Fuel Cell Based on New Online High Frequency Resistance Measurement Technique

2024-04-09
2024-01-2189
Water content estimation is a key problem for studying the PEM fuel cell. When several hundred fuel cells are connected in serial and their active surface area is enlarged for sufficient power, the difference between cells becomes significant with respect to voltage and water content. The voltage of each cell is measurable by the cell voltage monitor (CVM) while it is difficult to estimate water content of the individual. Resistance of the polymer electrolyte membrane is monotonically related to its water content, so that the new online high frequency resistance (HFR) measurement technique is investigated to identify the uniformity of water content between cells and analyze its sensitivity to operating conditions in this paper. Firstly, the accuracy of the proposed technique is experimentally validated to be comparable to that of a commercialized electrochemical impedance spectroscopy (EIS) measurement equipment.
Technical Paper

Revealing the Impact of Mechanical Pressure on Lithium-Ion Pouch Cell Formation and the Evolution of Pressure During the Formation Process

2024-04-09
2024-01-2192
The formation is a crucial step in the production process of lithium-ion batteries (LIBs), during which the solid electrolyte interphase (SEI) is formed on the surface of the anode particles to passivate the electrode. It determines the performance of the battery, including its capacity and lifetime. A meticulously designed formation protocol is essential to regulate and optimize the stability of the SEI, ultimately achieving the optimal performance of the battery. Current research on formation protocols in lithium-ion batteries primarily focuses on temperature, current, and voltage windows. However, there has been limited investigation into the influence of different initial pressures on the formation process, and the evolution of cell pressure during formation remains unclear. In this study, a pressure-assisted formation device for lithium-ion pouch cells is developed, equipped with pressure sensors.
Technical Paper

Simulation Study of Sparked-Spray Induced Combustion at Ultra-Lean Conditions in a GDI Engine

2024-04-09
2024-01-2107
Ultra-lean combustion of GDI engine could achieve higher thermal efficiency and lower NOx emissions, but it also faces challenges such as ignition difficulties and low-speed flame propagation. In this paper, the sparked-spray is proposed as a novel ignition method, which employs the spark to ignite the fuel spray by the cooperative timing control of in-cylinder fuel injection and spark ignition and form a jet flame. Then the jet flame fronts propagate in the ultra-lean premixed mixture in the cylinder. This combustion mode is named Sparked-Spray Induced Combustion (SSIC) in this paper. Based on a 3-cylinder 1.0L GDI engine, a 3D simulation model is established in the CONVERGE to study the effects of ignition strategy, compression ratio, and injection timing on SSIC with a global equivalence ratio of 0.50. The results show it is easier to form the jet flame when sparking at the spray front because the fuel has better atomization and lower turbulent kinetic energy at the spray front.
Technical Paper

3-Dimentional Numerical Transient Simulation and Research on Flow Distribution Unevenness in Intake Manifold for a Turbocharged Diesel Engine

2024-04-09
2024-01-2420
The design of engine intake system affects the intake uniformity of each cylinder of the engine, which in turn has an important impact on the engine performance, the uniform distribution of EGR exhaust gas and the combustion process of each cylinder. In this paper, the constant-pressure supercharged diesel engine intake pipe is used as the research model to study the intake air flow unevenness of the intake pipe of the supercharged diesel engine. The pressure boundary condition at the outlet of each intake manifold is set as the dynamic pressure change condition. The three-dimensional numerical simulation of the transient flow process in the intake manifold of diesel engine is simulated and analyzed by using numerical method, and the change of the Intake air flow field in the intake manifold under different working conditions during the intake overlapping period is discussed.
Technical Paper

3-Dimensional Numerical Simulation and Research on Internal Flow about Different EGR Rates in Venturi Tube of EGR System for a Turbocharged Diesel Engine

2024-04-09
2024-01-2418
Exhaust gas recirculation technology is one of the main methods to reduce engine emissions. The pressure of the intake pipe of turbocharged direct-injection diesel engine is high, and it is difficult to realize EGR technology. The application of Venturi tube can easily solve this problem. In this paper, the working principle of guide-injection Venturi tube is introduced, the EGR system and structure of a turbocharged diesel engine using the guide-injection Venturi tube are studied. According to the working principle of EGR system of turbocharged diesel engine, the model of guide-injection Venturi tube is established, the calculation grid is divided, and it is carried out by using Computational Fluid Dynamics method that the three-dimensional numerical simulation of the internal flow of Venturi tube under different EGR rates injection.
Technical Paper

Effect of Residence Time on Morphology and Nanostructure of Soot in Laminar Ethylene and Ammonia-Ethylene Flames

2024-04-09
2024-01-2385
As one of the pollutants that cannot be ignored, soot has a great impact on human health, environment, and energy conversion. In this investigation, the effect of residence time (25ms, 35ms, and 45ms) and ammonia on morphology and nanostructure of soot in laminar ethylene flames has been studied under atmospheric conditions and different flame heights (15 mm and 30 mm). The transmission electron microscopy (TEM) and high-resolution transmission electron microscope (HRTEM) are used to obtain morphology of aggregates and nanostructure of primary particles, respectively. In addition, to analyze the nanostructure of the particles, an analysis program is built based on MATLAB software, which is able to obtain the fringe separation distance, fringe length, and fringe tortuosity parameters of primary particles, and has been verified by the multilayer graphene interlayer distance.
Technical Paper

Optimization of Cold Start Performance of Diesel Engine Under Low Temperature and High Altitude Environment

2024-04-09
2024-01-2455
The problem of keeping the stable starting performance of diesel engine under high altitude and low temperature conditions has been done a lot of research in the field of diesel engine, but there is a lack of research on extreme conditions such as above 2000 meters above sea level and below 0°C. Aiming at solving the cold start problem of diesel engine in extreme environment, a set of chamber system of cold start environment diesel engine was constructed to simulate environment of 3000m altitude and -20°C. A series of experimental research was conducted on cold start efficiency optimization strategy of a certain type of diesel engine at 3000m altitude and -20°C. In parallel, a diesel engine model was constructed through Chemkin to explore the influence of the three parameters of compression ratio, stroke length, and fuel injection advance angle on the first cold start cycle of diesel engine at 4000m altitude and -20°C.
Technical Paper

Effect of Timing Strategy on Mixture Formation, Performance and Emission of Inlet Injection Hydrogen Engine

2024-04-09
2024-01-2614
In order to scrutinize the timing variables impacting the combustion performance and emissions of the Port Fuel Injection hydrogen engine (PFI-H2ICE), a model of a four-cylinder hydrogen engine is meticulously built utilizing the 1D software GT-POWER. The effect of excess air coefficients and timing strategies (including the intake valve opening timing (IVO), the start of injection timing (SOI), and ignition timing) is analyzed in this study. The main conclusions are as follows: The hydrogen engine remold from the Isuzu JE4N28 nature gas engine manifests a lean combustion threshold ranging between 2.0 and 2.5. Notably, advancing intake valve opening timing by 20°CA has proven beneficial to the brake thermal efficiency (BTE) of the hydrogen engine while reducing the NOx emissions by a substantial margin, and advancing intake valve opening timing bears the virtue of strengthen the positive influence of the start of injection timing upon the engine's combustion performance.
Technical Paper

NOx Emission Characteristics of Active Pre-Chamber Jet Ignition Engine with Ammonia Hydrogen Blending Fuel

2023-10-31
2023-01-1629
Ammonia is employed as the carbon-free fuel in the future engine, which is consistent with the requirements of the current national dual-carbon policy. However, the great amount of NOx and unburned NH3/H2 in the exhaust emissions is produced from combustion of ammonia and is one kind of the most strictly controlled pollutants in the emission regulation. This paper aims to investigate the NOx and unburned NH3/H2 generative process and emission characteristics by CFD simulation during the engine combustion. The results show that the unburned ammonia and hydrogen emissions increase with an increase of equivalence ratio and hydrogen blending ratio. In contrast, the emission concentrations of NOx, NO, and NO2 decrease with the increasing of equivalence ratio, but increase with hydrogen blending ratio rising. The emission concentration of N2O is highly sensitive to the O/H group and temperature, and it is precisely opposite to that of NO and NO2.
Technical Paper

Combustion and Emission Characteristics of Ammonia Jet Flames, Based on a Controllable Activated Thermal Atmosphere

2023-10-31
2023-01-1645
Ammonia is a new type of carbon-free fuel with low cost, clean and safe. The research and application of zero-carbon fuel internal combustion engines has become the mainstream of future development. However, there still exist problems should be solved in the application of ammonia fuel. Due to the lower flame laminar speed and higher ignition temperature, ammonia may have unstable combustion phenomena. In this work, the characteristics of ammonia combustion have been investigated, based on controllable thermal activated atmosphere burner. The ignition delay has been used to analyze the ammonia combustion characteristics. With the increase in co-flow temperature, the ignition delay of ammonia/air has an obvious decline. In order to investigate the emission characteristics of ammonia, CHEMKIN is used to validate the different chemical reaction mechanisms and analyse the ammonia emissions.
Technical Paper

Simulation Study on the Effect of In-Cylinder Water Injection Mass on Engine Combustion and Emissions Characteristics

2023-10-30
2023-01-7004
The rapid development of the automobile industry has brought energy and environmental issues that scholars are increasingly concerning about. Improving efficiency and reducing emissions are currently two hot topics in the internal combustion engine industry. Direct water injection technology (DWI) can effectively reduce the cylinder temperature, which is due to the absorption of the heat by the injecting liquid water. In addition, lower temperature in the cylinder will reduce the formation of NO. In this paper, a CFD simulation of DWI application in a lean-burning single-cylinder engine with pre-chamber jet ignition was carried out. And the engine was experimentally tested for the simulation model validation. And then the effect of DWI strategy with different injecting water mass on the combustion and emissions characteristics are analyzed. Physically, injected water not only absorbs heat but also provides heat insulation.
Technical Paper

Motor Stator Modeling and Equivalent Material Parameters Identification for Electromagnetic Noise Calculation

2023-04-11
2023-01-0530
Aiming at the laborious process in motor structure modeling for acoustic noise calculation, an improved stator structure modeling scheme is proposed, which includes stator structure simplification and equivalent material parameters identification. The stator assembly is modeled as a homogeneous solid with the same size as the stator core, and the influence of model simplification is compensated by orthotropic equivalent material parameters. The equivalent material parameters are acquired through an optimization algorithm by minimizing the error between FEM calculated modal frequencies and the modal tested results. With the stator assembly model, the motor assembly model is built, and the constrained modal characteristics of the motor assembly are verified by comparing the modal frequencies to the resonance bands in the vibration acceleration spectrum. Finally, the motor structure model is used to calculate the electromagnetic noise of an induction motor.
Technical Paper

Emission Characteristics of a Light Diesel Engine with PNA under Different Coupling Modes of EHC and Aftertreatment System

2023-04-11
2023-01-0268
With the continuous upgrading of emission regulations, NOx emission limit is becoming more and more strict, especially in the cold start phase. Passive NOx absorber (PNA) can adsorb NOx at a relatively low exhaust temperature, electrically heated catalyst (EHC) has great potential to improve exhaust gas temperature and reduce pollutant emissions of diesel engines at cold start conditions, while experimental research on the combined use of these two kinds of catalysts and the coupling mode of the electrically heated catalyst and the aftertreatment system under the cold start condition are lacking. In this paper, under a certain cold start and medium-high temperature phase, the exhaust gas temperature and emission characteristics of PNA, EHC and aftertreatment system under different coupling modes were studied.
Technical Paper

Simulation Based Visual Study of Particulate Deposition Characteristics in Millimeter-Scale Channels of a Diesel Particulate Filter

2023-04-11
2023-01-0387
The diesel particulate filter (DPF) is an effective device for reducing particulate emissions from diesel engines, while its durability and reliability after long-term use are causes for concern. Usually, particulates are considered to be uniformly deposited in DPF channels to form a cake or end plug, however, recent studies have found that a “middle channel deposit” phenomenon of particulates can form a bridge near the middle of the DPF channel. This phenomenon has serious adverse effects on the durability and reliability of the DPF, including abnormally increased pressure drop and frequent regeneration. Since the width of the DPF channel is only about 1-2 millimeters, conventional methods cannot observe the particulate deposition process inside the DPF.
Technical Paper

Assessing and Characterizing the Effect of Altitude on Fuel Economy, Particle Number and Gaseous Emissions Performance of Gasoline Vehicles under Real Driving

2023-04-11
2023-01-0381
High altitudes have a significant effect on the real driving emissions (RDE) of vehicles due to lower pressure and insufficient oxygen concentration. In addition, type approval tests for light-duty vehicles are usually conducted at altitudes below 1000 m. In order to investigate the influence of high altitude on vehicles fuel economy and emissions, RDE tests procedure had been introduced in the China VI emission regulations. In this study, the effect of altitude on fuel economy and real road emissions of three light-duty gasoline vehicles was investigated. The results indicated that for vehicles fuel economy, fuel consumption (L/100 km) for the tested vehicles decreased while the mean exhaust temperature increased with an increase in altitudes. Compared to near sea level, the fuel consumption (L/100 km) of the tested vehicle was reduced by up to 23.28%.
Technical Paper

Experimental Study on Effect of State of Charge on Thermal Runaway Characteristics of Commercial Large-Format NCM811 Lithium-Ion Battery

2023-04-11
2023-01-0136
The application of Li(Ni0.8Co0.1Mn0.1)O2 (NCM811) cathode-based lithium-ion batteries (LIBs) has alleviated electric vehicle range anxiety. However, the subsequent thermal safety issues limit their market acceptance. A detailed analysis of the failure evolution process for large-format LIBs is necessary to address the thermal safety issue. In this study, prismatic cells with nominal capacities of 144Ah and 125Ah are used to investigate the thermal runaway (TR) characteristics triggered by lateral overheating. Additionally, TR characteristics under two states of charge (SoCs) (100% and 5%) are discussed. Two cells with 100% SoC exhibit similar characteristics, including high failure temperature, high inhomogeneity of temperature distribution, multi-points jet fire, and significant mass loss. Two cells with 5% SoC demonstrate only a slight rupture of the safety valve and the emission of white smoke.
Technical Paper

A Trust Establishment Mechanism of VANETs based on Fuzzy Analytical Hierarchy Process (FAHP)

2022-03-29
2022-01-0142
As the connectivity of vehicles increases rapidly, more vehicles have the capability to communicate with each other. Because Vehicular Ad-hoc NETworks (VANETs) have the characteristics of solid mobility and decentralization, traditional security strategies such as authentication, firewall, and access control are difficult to play an influential role. As a soft security method, trust management can ensure the security attributes of VANETs. However, the rapid growth of newly encountered nodes of the trust management system also increases the requirements for trust establishing mechanisms. Without a proper trust establishment mechanism, the trust value of the newly encountered nodes will deviate significantly from its actual performance, and the trust management system will suffer from newcomer attacks.
Technical Paper

Fatigue Analysis on a Battery Support Plate for the Pure Electric Vehicle

2022-03-29
2022-01-0256
As the international community strengthens the control of carbon dioxide emissions, electric vehicles have gradually become a substitute for internal combustion engine vehicles. The battery pack is one of the most important components of electric vehicles. The strength and fatigue performance of the battery support plate not only affect the performance of the vehicle but also concern the safety of the driver. In the present study, the finite element model of a battery pack for fatigue analysis is completely established. The random vibration stress response analysis and acceleration power spectral density response analysis of the support plate for the battery pack are carried out, and the accuracy of the finite element model is verified by a random vibration test.
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