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Technical Paper

Torque Vectoring for Lane-Changing Control during Steering Failures in Autonomous Commercial Vehicles

2024-04-09
2024-01-2328
Lane changing is an essential action in commercial vehicles to prevent collisions. However, steering system malfunctions significantly escalate the risk of head-on collisions. With the advancement of intelligent chassis control technologies, some autonomous commercial vehicles are now equipped with a four-wheel independent braking system. This article develops a lane-changing control strategy during steering failures using torque vectoring through brake allocation. The boundaries of lane-changing capabilities under different speeds via brake allocation are also investigated, offering valuable insights for driving safety during emergency evasions when the steering system fails. Firstly, a dual-track vehicle dynamics model is established, considering the non-linearity of the tires. A quintic polynomial approach is employed for lane-changing trajectory planning. Secondly, a hierarchical controller is designed.
Technical Paper

Path-Tracking Control and Following Control of Tractor-Semitrailer Combination Based on Improved MPC

2023-04-11
2023-01-0695
In recent years, the tractor-semitrailer combination has become the primary vehicle of China's long-distance freight system. In this paper, with the aim of optimizing the path tracking control and following control of the tractor-semitrailer combination, a kinematics-based path tracking control scheme is proposed. Firstly, a kinematic model of the tractor-semitrailer combination has been constructed. The control of the tractor-semitrailer combination is simplified to focus on three control points based on the kinematics model. Secondly, the path tracking control algorithm and the following control algorithm of the tractor-semitrailer combination are proposed in this paper. The improved MPC is used for path-tracking control of tractor-semitrailer combinations. The cost function of rolling optimization steps is intended, and the optimal line is determined with the lateral deviation, the variation of lateral error, and the deviation of heading angle as the input.
Journal Article

Modeling and Verification of Tire Nonlinearity Effect on Accuracy of Vehicle Yaw Rate Calculation

2023-04-11
2023-01-0753
The desired yaw rate is a vital target parameter for vehicle stability control, which is currently determined as a steady-state yaw rate by the linear single-track vehicle model. Tire nonlinearity deteriorates the effect of vehicle stability control at larger lateral acceleration. This paper proposes a new calculation method of the steady-state yaw rate considering the tire nonlinearity based on the brush tire model. To validate and verify the proposed method, step steering tests of the target vehicle under different lateral accelerations are carried out on a real proving ground. The results show that when the lateral acceleration is relatively small, the difference between the calculation results of the proposed method and the traditional one is not apparent, and both methods can provide a good estimation for the steady-state yaw rate; however, when the lateral acceleration is relatively large, the difference becomes apparent.
Technical Paper

In-situ Mechanical Characterization of Compression Response of Anode Coating Materials through Inverse Approach

2022-12-16
2022-01-7121
In this decade, the detailed multi-layer FE model is always applied for investigating the mechanical behavior of Li-ion batteries under mechanical abuse. However, establishing a detailed model of different types of batteries requires a series of material characterization of components. To improve the efficiency of the procedure of component calibration, we introduce a procedure of automatic coating material characterization as an example to represent the strategy. The proposed method is constructing a response solver through MATLAB to predict the mechanical behavior of the coating specimen's representative volume element (RVE) under designated test conditions. The coating material is represented through Drucker-Prager-Cap (DPC) model. All parameters, including boundary conditions and material parameters, are included in this solver.
Technical Paper

A Collision Avoidance Strategy Based on Inevitable Collision State

2022-09-19
2022-01-1170
This paper proposed a collision avoidance strategy that take over the control of ego vehicle when faced with urgent collision risk. To improve the applicability of collision avoidance strategy in complex scenarios, the theory of ICS (Inevitable Collision State) is introduced to evaluate the collision risk and compute the trigger flag of the system, and vehicle dynamic is taken into account when modeling ego vehicle to predict ego vehicle’s following moving. Vehicle specific characteristics including reaction time of the braking system and the braking force increasing process are taken into account. In order to reduce injury caused by collision accidents and minimize disruption to drivers, slight steering is added on top of emergency braking. The direction of the steering angle is determined according to IM (Imitating Maneuvers) The flow chart of the strategy is presented in the paper.
Technical Paper

Visual System Analysis of High Speed On-Off Valve Based on Multi-Physics Simulation

2022-03-29
2022-01-0391
High speed on-off valves (HSVs) are widely used in advanced hydraulic braking actuators, including regenerative braking systems and active safety systems, which take crucial part in improving the energy efficiency and safety performance of vehicles. As a component involving multiple physical fields, the HSV is affected by the interaction of the fields-fluid, electromagnetic, and mechanical. Since the opening of the HSV is small and the flow speed is high, cavitation and vortex are inevitably brought out so that increase the valve’s noise and instability. However, it is costly and complex to observe the flow status by visual fluid experiments. Hence, in this article a visual multi-physics system simulation model of the HSV is explored, in which the flow field model of the HSV built by computational fluid dynamic (CFD) is co-simulated with the model of hydraulic actuator established by AMESim.
Technical Paper

Optimization of Piston Bowl Geometry for a Low Emission Heavy-Duty Diesel Engine

2020-09-15
2020-01-2056
A computational fluid dynamics (CFD) guided design optimization was conducted for the piston bowl geometry for a heavy-duty diesel engine. The optimization goal was to minimize engine-out NOx emissions without sacrificing engine peak power and thermal efficiency. The CFD model was validated with experiments and the combustion system optimization was conducted under three selected operating conditions representing low speed, maximum torque, and rated power. A hundred piston bowl shapes were generated, of which 32 shapes with 3 spray angles for each shape were numerically analyzed and one optimized design of piston bowl geometry with spray angle was selected. On average, the optimized combustion system decreased nitrogen oxide (NOx) emissions by 17% and soot emissions by 41% without compromising maximum engine power and fuel economy.
Technical Paper

Super-Twisting Second-Order Sliding Mode Control for Automated Drifting of Distributed Electric Vehicles

2020-04-14
2020-01-0209
Studying drifting dynamics and control could extend the usable state-space beyond handling limits and maximize the potential safety benefits of autonomous vehicles. Distributed electric vehicles provide more possibilities for drifting control with better grip and larger maximum drift angle. Under the state of drifting, the distributed electric vehicle is a typical nonlinear over-actuated system with actuator redundancy, and the coupling of input vectors impedes the direct use of control algorithm of upper. This paper proposes a novel automated drifting controller for the distributed electric vehicle. First, the nonlinear over-actuated system, comprised of driving system, braking system and steering system, is formulated and transformed to a square system through proposed integrative recombination method of control channel, making general nonlinear control algorithms suitable for this system.
Technical Paper

Fault-Tolerant Control of Regenerative Braking System on In-Wheel Motors Driven Electric Vehicles

2020-04-14
2020-01-0994
A novel fault tolerant brake strategy for In-wheel motor driven electric vehicles based on integral sliding mode control and optimal online allocation is proposed in this paper. The braking force distribution and redistribution, which is achieved in online control allocation segment, aim at maximizing energy efficiency of the vehicle and isolating faulty actuators simultaneously. The In-wheel motor can generate both driving torque and braking torque according to different vehicle dynamic demands. In braking procedure, In-wheel motors generate electric braking torque to achieve energy regeneration. The strategy is designed to make sure that the stability of vehicle can be guaranteed which means vehicle can follow desired trajectory even if one of the driven motor has functional failure.
Technical Paper

Modelling and Performances of Hydraulic Magnetorheological Fluid Damper with Modified Bi-Viscosity Model

2020-04-14
2020-01-0988
A hydraulic chamber is embedded in serial with the accumulator of a normal mono-tube magnetorheological fluid damper (MRFD). The damper stiffness can be adjusted by changing the accumulator volume with the hydraulic chamber. The hydraulic chamber is connected to an electric pump and controlled by the braking-by-wire (BBW) system. A modified bi-viscosity magnetorheological fluid (MRF) model that explicitly includes the parameter of control current is proposed. A dynamic model of this hydraulic MRFD is subsequently set up based on the MRF model. Experiments are conducted to validate the model and simulations are carried out to study the influences of accumulator volume on the external performances. Results show that the hydraulic chamber is able to provide rapid variations of the external force through accumulator volume changes.
Technical Paper

Multi-Objective Optimization Design of Hybrid Material Bumper for Pedestrian Protection and Crashworthiness Design

2020-04-14
2020-01-0201
In vehicle accident, the bumper beam generally requires high stiffness for sufficient survival space for occupants while it may cause serious pedestrian lower extremity injuries. The aim of this study is to promote an aluminum-steel hybrid material double-hat bumper to meet the comprehensive requirements. The hybrid bumper is designed to improve the frontal crash and pedestrian protection performances in collision accidents. Finite element (FE) models of the hybrid bumper was built, validated, and integrated into an automotive model. The Fixed Deformable Barrier (FDB) and Transport Research Laboratory (TRL) legform model were used to obtain the vehicle crashworthiness and pedestrian lower leg injury indicators. Numerical results showed that the hybrid bumper had a great potential for crashworthiness performance and pedestrian protection characteristics. Based on this, a multi-objective optimization design (MOD) was performed to search the optimal geometric parameters.
Technical Paper

Cooperative Ramp Merging Control for Connected and Automated Vehicles

2020-02-24
2020-01-5020
Traffic congestions are increasingly severe in urban areas, especially at the merging areas of the ramps and the arterial roads. Because of the complex conflict relationship of the vehicles in ramps and arterial roads in terms of time-spatial constraints, it is challenging to coordinate the motion of these vehicles, which may easily cause congestions at the merging areas. The connected and automated vehicles (CAVs) provides potential opportunities to solve this problem. A centralized merging control method for CAVs is proposed in this paper, which can organize the traffic movements in merging areas efficiently and safely. In this method, the merging control model is built to formulate the vehicle coordination problem in merging areas, which is then transformed to the discrete nonlinear optimization form. A simulation model is built to verify the proposed method.
Technical Paper

Optimal Speed Profile for Minimum Vibration during Engine Start Using Pontryagin’s Minimum Principle Approach

2019-11-04
2019-01-5026
An imperceptible engine start is critical to the acceptance of hybrid vehicles. This paper focusses on an optimal control problem that tries to reduce vibration during engine start. Efforts are made to obtain the optimal speed trajectory that could cause minimum vibration during engine start. In the first section, the target diesel powertrain is introduced. A four cylinder diesel engine is coaxially paralleled with an ISG motor. The ISG motor serves as the engine starter and engine flywheel. Its dynamic model is established using crank-link dynamics. Secondly, an index is brought out to evaluate the severity of vibration. The cylinder pressure variation is the main cause of engine torque ripple, which in turn results in engine speed fluctuation. The square of the angular acceleration is chosen as the index of vibration. The index shows a positive relation of cylinder pressure in terms of amplitude.
Technical Paper

Analysis of Active Collision Avoidance Performance Based on Cooperative Regenerative Auxiliary Braking System

2019-11-04
2019-01-5027
Active collision avoidance can assist drivers to avoid longitudinal collision through active brake. Regenerative braking can improve the driving range and braking response speed. At this stage, conventional hydraulic braking system limits the implements of above technologies because of its poor performance of response speed and coordinated control. While the brake-by-wire system is a better actuator that can fulfill requirements of automotive electric and intelligent development due to its rapid response and flexible adjustment. However, the system control algorithm becomes more complicated with introduction of regenerative braking and active collision avoidance function, which is also the main problem solved in this paper.
Technical Paper

A Topological Map-Based Path Coordination Strategy for Autonomous Parking

2019-04-02
2019-01-0691
This paper proposed a path coordination strategy for autonomous parking based on independently designed parking lot topological map. The strategy merges two types of paths at the three stages of path planning, to determinate mode switching timing between low-speed automated driving and automated parking. Firstly, based on the principle that parking spaces should be parallel or vertical to a corresponding path, a topological parking lot map is designed by using the point cloud data collected by LiDAR sensor. This map is consist of road node coordinates, adjacent matrix and parking space information. Secondly, the direction and lateral distance of the parking space to the last node of global path are used to decide parking type and direction at parking planning stage. Finally, the parking space node is used to connect global path and parking path at path coordination stage.
Technical Paper

Active Steering and Anti-Roll Shared Control for Enhancing Roll Stability in Path Following of Autonomous Heavy Vehicle

2019-04-02
2019-01-0454
Rollover accident of heavy vehicle during cornering is a serious road safety problem worldwide. In the past decade, based on the active intervention into the heavy vehicle roll dynamics method, researches have proposed effective anti-roll control schemes to guarantee roll stability during cornering. Among those studies, however, roll stability control strategies are generally derived independent of front steering control inputs, the interactive control characteristic between steering and anti-roll system have not been thoroughly investigated. In this paper, a novel roll stability control structure that considers the interaction between steering and anti-roll system, is presented and discussed.
Technical Paper

The Review of Present and Future Energy Structure in China

2019-04-02
2019-01-0612
Both the economy and energy demand increase rapidly in China. The government is facing severe problems from energy security, carbon emissions and environmental issues. The past trends and future plans of energy will have great influence on the transportation, construction and industry development. This paper summarizes the present and future energy structure in China. Conventional fossil energy, nuclear energy and renewable energy are all included. Electricity will account for more proportion in total energy consumption in the future, and the structure of electricity will be cleaner. That will promote the development of electric vehicles and the transformation of China’s automotive industry. The optimization of energy structure will accelerate the low-carbon development in China. China’s energy development will enter a new stage from the expansion of total quantity to the upgrading of quality and efficiency.
Technical Paper

The Differential Braking Steering Control of Special Purpose Flat-Bed Electric Vehicle

2019-04-02
2019-01-0440
Special purpose flat-bed vehicle is commonly utilized to move heavily items such as containers in warehouse, port and other freight handling scene, the hydraulic steering system have be gradually replaced by electric ones. However, the cost of electric steering system is high for commercial activities. Thus, for some corporates, the differential braking steering strategy becomes an ideal alternative. The purpose of this paper is to present a steering control method for flat-bed electric vehicle based on differential braking system. There are two main components of the control method, steering while moving forward and pivot steering, and each of them was composed by upper layer and executive layer. To evaluate the practicability of the control methods, a 7-DOF flat-bed vehicle model was established in Simulink.
Technical Paper

Design and Analysis of Parallel Hybrid Electric Vehicles for Heavy-Duty Truck Applications in a Total Cost of Ownership Framework

2018-07-13
2018-01-5025
Due to the potential on decreasing fuel consumption and design flexibility, parallel configurations are widely used for hybrid electric vehicles (HEVs). However, the fuel economy and economic profitability of parallel HEVs for heavy-duty truck applications under Chinese driving conditions still need to be investigated. It is uneasy to improve the fuel economy of parallel HEVs with a single electric motor from control perspective only. In this article, the battery size of the architecture is optimized by using the dynamic programming (DP) approach, based on a dynamic degradation model of the LiFePO4 battery. Moreover, based on the DP results, a near-optimal control strategy of the hybrid powertrain system for online application is proposed. Finally, with two economic assumptions, the initial costs, operation costs, and payback periods are obtained in a total cost of ownership framework perspective.
Technical Paper

Design Optimization of the Transmission System for Electric Vehicles Considering the Dynamic Efficiency of the Regenerative Brake

2018-04-03
2018-01-0819
In this paper, gear ratios of a two-speed transmission system are optimized for an electric passenger car. Quasi static system models, including the vehicle model, the motor, the battery, the transmission system, and drive cycles are established in MATLAB/Simulink at first. Specifically, since the regenerative braking capability of the motor is affected by the SoC of battery and motors torque limitation in real time, the dynamical variation of the regenerative brake efficiency is considered in this study. To obtain the optimal gear ratios, iterations are carried out through Nelder-Mead algorithm under constraints in MATLAB/Simulink. During the optimization process, the motor efficiency is observed along with the drive cycle, and the gear shift strategy is determined based on the vehicle velocity and acceleration demand. Simulation results show that the electric motor works in a relative high efficiency range during the whole drive cycle.
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