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Technical Paper

Study on Engine Start Vibration Index in a Hybrid Powertrain Using Torque Sensor and Cylinder Pressure Sensor

2019-11-04
2019-01-5034
This paper presents an investigation of drivability issue of engine start-stop. Hybrid vehicles provide excellent benefits regarding fuel efficiency and emission. However, vibration results from constant engine start and stop events generate drivability issues, thus compromising driving comfort. This paper has designed a high speed torque sensor to capture instantaneous torque at the engine shaft. Its consequences help to find out the most suitable index of vibration severity. This paper is organized in four sections. The first section introduces the powertrain to be studied. The second section introduces development of a specially designed torque sensor. The torque sensor is installed between the engine and ISG (Integrated Starter Generator), alongside with an encoder. The torque sensor is utilized to collect the instantaneous shaft torque on occasion of engine start. In the third section, this paper has performed two experiments.
Technical Paper

Design and Analysis of Parallel Hybrid Electric Vehicles for Heavy-Duty Truck Applications in a Total Cost of Ownership Framework

2018-07-13
2018-01-5025
Due to the potential on decreasing fuel consumption and design flexibility, parallel configurations are widely used for hybrid electric vehicles (HEVs). However, the fuel economy and economic profitability of parallel HEVs for heavy-duty truck applications under Chinese driving conditions still need to be investigated. It is uneasy to improve the fuel economy of parallel HEVs with a single electric motor from control perspective only. In this article, the battery size of the architecture is optimized by using the dynamic programming (DP) approach, based on a dynamic degradation model of the LiFePO4 battery. Moreover, based on the DP results, a near-optimal control strategy of the hybrid powertrain system for online application is proposed. Finally, with two economic assumptions, the initial costs, operation costs, and payback periods are obtained in a total cost of ownership framework perspective.
Technical Paper

Glow Plug Assisted Compression Ignition (GA-CI) in Cold Conditions

2017-10-08
2017-01-2288
Low temperature combustion (LTC) is an advanced combustion mode, which can achieve low emissions of NOx and PM simultaneously, and keep relatively high thermal efficiency at the same time. However, one of the major challenges for LTC is the cold condition. In cold conditions, stable compression ignition is hard to realize, while thermal efficiency and emissions deteriorate, especially for gasoline or fuel with high octane number. This study presents using pressure sensor glow plugs (PSG) to realize Glow plug assisted compression ignition (GA-CI) at cold conditions. Further, a glow plug control unit (GPCU) is developed, a closed-loop power feedback control algorithm is introduced based on GPCU. In the experiment, engine coolant temperature is swept. Experimental results show that GA-CI has earlier combustion phases, larger combustion duration and higher in-cylinder pressure. And misfire is avoided, cycle-to-cycle variations are greatly reduced.
Technical Paper

Fuel Consumption Analysis and Optimizing of a Heavy Duty Dual Motor Coaxial Series-Parallel Hybrid Lorry under C-WTVC

2017-10-08
2017-01-2359
Energy saving is becoming one of the most important issues for the next generation of commercial vehicles. The fuel consumption limits for commercial vehicles in China have stepped into the third stage, which is a great challenge for heavy duty commercial vehicles. Hybrid technology provides a promising method to solve this problem, of which the dual motor coaxial series parallel configuration is one of the best options. Compared with parallel configuration, the powertrain can not only operate in pure electric or parallel mode, but also can operate in series mode, which shows better flexibility. In this paper, regulations on test cycle, fuel consumption limits and calculation method of the third stage will be introduced in detail. Then, the quasi-static models of the coaxial series parallel powertrain with/without gearbox under C-WTVC (China worldwide transient vehicle cycle) are built. The control strategies are designed based on engine and motor performance.
Technical Paper

Energy Management and Design Optimization for a Power-Split, Heavy-Duty Truck

2017-10-08
2017-01-2450
Power-split configuration is highlighted as the most popular concept for full hybrid electric vehicles (HEV). However, the energy management and design of power-split heavy duty truck under Chinese driving conditions still need to be investigated. In this paper, the parametric design, a rule-based control strategy and an equivalent consumption minimization strategy (ECMS) for the power-split heavy duty truck are presented. Besides, the influence of a penalty factor also discussed under ECMS algorithm. Meanwhile, two different methods to search the engine operation point have been proposed and the reason of different economy performance is presented by using energy flow chart. And the simulation results show both fuel consumption can satisfy the second phase fuel consumption standard and the third phase fuel consumption standard which will be implemented in 2020, under C-WTVC (Chinese-World Transient Vehicle Cycle).
Technical Paper

Injection Strategy Study of Compression Ignition Engine Fueled with Naphtha

2015-09-01
2015-01-1797
This study investigates the performance of a diesel engine fueled with naphtha under different load by varying injection parameters and exhaust gas recirculation (EGR) rate. The experiments were conducted on a 1.9-liter common rail diesel engine with a compression ratio of 17.5. Naphtha with a research octane number of 60.5 was tested. Three multi-injection strategies were designed. Each injection strategy, aided with EGR, conducts a characteristic combustion mode. Multi-injection strategies and single-injection strategy were tested and compared at one operating point under different main injection timing and EGR conditions. Results indicate that the well-designed multi-injection strategy has advantages over the single injection strategy in lowering noise, emissions and improving combustion efficiency. Among the three strategies, the strategy with 15-degree pilot timing and 2mg/cycle pilot injection could achieve both low NOx and PM emissions without sacrificing much fuel efficiency.
Technical Paper

Application of Narrow Cone Angle Injectors to Achieve Advanced Compression Ignition on a Mass-Production Diesel Engine - Control Strategy and Engine Performance Evaluation

2009-11-02
2009-01-2700
Advanced compression ignition combustion system which reduces simultaneously both nitride oxides (NOx) and particulate matter (PM) is a promising approach to meet future emission regulations. In order to achieve advanced compression ignition, flexible fuel injection is required for ultra-early and post-TDC injections, which conventional injector fails to accomplish due to wall-wetting effect. In this work, special injectors with the spray angle of 60 degree are applied on a 4 cylinder mass-production diesel engine without modification of the engine configuration. For application-oriented study, sweep experiments of injection timings and durations, fuel injection pressure and the boost pressure are carried out to investigate the relationships between the control parameters and the engine performance. Model based calibration and real application tests validate the maximum applicable operation range of maximum speed of 2200 RPM and IMEP of 8.0 bar.
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