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Literature has shown that 3D printed composites may have highly anisotropic mechanical properties due to variation in microstructure as a result of filament deposition process. Laminate composite theory, which is already used for composite products, has been proposed as an effective method for quantifying these mechanical characteristics. Continuous fiber composites traditionally have the best mechanical properties but can difficult or costly to manufacture, especially when attempting to use additive manufacturing methods. Traditionally, continuous fiber composites used specialized equipment such as vacuum enclaves or labor heavy hand layering techniques. An attractive alternative to these costly techniques is modifying discontinuous fiber additive manufacturing methods into utilizing continuous fibers. Currently there exist commercial systems that utilize finite-deposition (FD) techniques that insert a continuous fiber braid into certain layers of the composite product.

Discontinuous or short-fiber composites are traditionally less expensive and are normally less difficult to manufacture than continuous fiber composites, while still retaining some of the benefits of reinforcing fibers. Similarly to continuous fibers, the volume ratio influences the mechanical properties of the composite. In addition the ratio of the length and diameter of the reinforcing fibers also plays a significant role. This ratio (also known as the aspect ratio) adds another variable to the anisotropic properties of lamina plies where now not only the content of fibers but also the dimensions of the fibers themselves play a role. Short fiber reinforced composites are already used in additive manufacturing techniques; however, the amount of carbon fiber and the length of the discontinuous strands in the filaments are normally not stated or vary greatly.

3D printing is a revolutionary manufacturing method that allows the productions of engineering parts almost directly from modeling software on a computer. With 3D printing technology, future manufacturing could become vastly efficient. However, it has been reported that the 3D printed parts exhibit anisotropic behaviors in microstructure and mechanical properties, that is, depending on the positions (infill orientations) that the parts are placed on a printer platform, the properties of resultant parts can vary greatly. So far, studies on anisotropic behaviors of 3D printed parts have been mostly limited to the static properties (modulus of elasticity, failure strength, etc.); there is a lack on the understanding of mechanical responses of 3D printed parts under dynamic conditions. In the present study, the anisotropic behaviors of 3D printed parts are investigated from the dynamic aspect.

Traditional manufacturing processes such as injection or compression molding are often enclosed and pressurized systems that produce homogenous products. In contrast, 3D printing is exposed to the environment at ambient (or reduced) temperature and atmospheric pressure. Furthermore, the printing process itself is mostly “layered manufacturing”, i.e., it forms a three-dimensional part by laying down successive layers of materials. Those characteristics inevitably lead to an inconsistent microstructure of 3D printed products and thus cause anisotropic mechanical properties. In this paper, the anisotropic behaviors of 3D printed parts were investigated by using both laboratory coupon specimens (bending specimens) and complex engineering structures (A-pillar). Results show that the orientation of the infills of 3D printed parts can significantly influence their mechanical properties.

3D printing is a revolutionary manufacturing method that allows the productions of engineering parts almost directly from modeling software on a computer. With 3D printing technology, future manufacturing could become vastly efficient. However, the procedures used in 3D printing differ substantially among the printers and from those used in conventional manufacturing. The objective of the present work was to comprehensively evaluate the mechanical properties of engineering products fabricated by 3D printing and conventional manufacturing. Three open-source 3D printers, i.e., the Flash Forge Dreamer, the Tevo Tornado, and the Prusa, were used to fabricate the identical parts out of the same material (acrylonitrile butadiene styrene). The parts were printed at various positions on the printer platforms and then tested in bending. Results indicate that there exist substantial differences in mechanical responses among the parts by different 3D printers.

Transfer path analysis is commonly used to determine input forces indirectly utilizing measured responses and transfer functions. Though it is recommended that the source should be detached from the vibrating structure when measuring transfer functions, engineers and technicians frequently have a difficult time in doing so in practice. Recently, a substitute for inverse force determination via transfer path analysis has been suggested. The indirectly determined forces are termed blocked forces and are usable so long as the source and machine are not detached from one another. Blocked forces have the added advantage of being valid even if the machine structure is modified. In this research, a typical automotive engine cover is considered as a receiver structure and is bolted to a plastic source plate excited by an electromagnetic shaker.

Sound absorbing materials are commonly compressed when installed in passenger compartments or underhood applications altering the sound absorption performance of the material. However, most prior work has focused on uncompressed materials and only a few models based on poroelastic properties are available for compressed materials. Empirical models based on flow resistivity are commonly used to characterize the complex wavenumber and characteristic impedance of uncompressed sound absorbing materials from which the sound absorption can be determined. In this work, the sound absorption is measured for both uncompressed and compressed samples of fiber and foam, and the flow resistivity is curve fit using an appropriate empirical model. Following this, the flow resistivity of the material is determined as a function of the compression ratio.

Lack of a precise control over paint droplets released from current coating sprayers has motivated this study to develop an atomizer capable of generating a uniform flow of mono-dispersed droplets. In the current study, a numerical investigation based on CFD incorporating volume of fluid (VOF) multiphase model has been developed to capture the interface between air and paint phases for a typical atomizer equipped with piezoelectric actuator. Effects of inlet flow rate and actuator frequency on ejected droplets' characteristics, droplet diameter and their successive spacing are studied in detail. It will be shown that for a determined flow rate of paint, there is an optimum actuator frequency in which droplet size is minimum. Besides, there exists a direct relationship between the inlet paint velocity and obtained optimal actuator frequency.

Carbon nanomaterials such as vertically aligned carbon nanotubes arrays are emerging new materials that have demonstrated superior mechanical, thermal, and electrical properties. The carbon nanomaterials have the huge potential for a wide range of vehicular applications, including lightweight and multifunctional composites, high-efficiency batteries and ultracapacitors, durable thermal coatings, etc. In order to design the carbon nanomaterials for various applications, it is very important to develop effective computational methods to model such materials and structures. The present work presents a structural mechanics approach to effectively model the mechanical behavior of vertically aligned carbon nanotube arrays. The carbon nanotube may be viewed as a geometrical space frame structure with primary bonds between any two neighboring atoms and thus can be modeled using three-dimensional beam elements.

Microperforated panel (MPP) absorbers are rugged, non-combustible, and do not deteriorate over time. That being the case, they are especially suitable for long term use in harsh environments. However, the acoustic performance is modified when contaminated by dust, dirt, or fluids (i.e. oil, water). This paper examines that effect experimentally and correlates the absorption performance with Maa's theory for micro-perforated panels. Transfer impedance and absorption coefficient are measured for different levels of aluminum oxide and carbon dust accumulation. The amount of dust contamination is quantified by measuring the luminance difference between clean and dirty panels with a light meter. The porosity and hole diameter in Maa's equation are modified to account for dust obstruction. The effect of coating the MPP with oil, water, and other appropriate viscous fluids was also measured. This effect was simulated by modifying the viscous factor in Maa's equation.

Piezoelectric materials are smart materials that can undergo mechanical deformation when electrically or thermally activated. An electric voltage is generated on the surfaces when a piezoelectric material is subjected to a mechanical stress. This is referred to as the ‘direct effect’ and finds application as sensors. The external geometric form of this material changes when it is subjected to an applied voltage, known as ‘converse effect’ and has been employed in the actuator technology. Such piezoelectric actuators generate enormous forces and make highly precise movements that are extremely rapid, usually in the micrometer range. The current work is focused towards the realization and hence application of the actuator technology based on piezoelectric actuation. Finite element simulations are performed on different types of piezoelectric actuations to understand the working principle of various actuators.

Engine exterior cover seals are typically made of elastomeric materials and used to seal the interfaces. The design of engine/transmission seals has been traditionally considered from the sealibility aspects. Recently, there have been additional demands that these seals be designed to reduce the vibration transmitted from engine/transmission and to attenuate the radiated noise. To accomplish this goal, the frequency-dependent viscoelastic properties of the seals will have to be considered. This article examines the frequency-dependent viscoelastic properties of some common elastomeric seals. The impacts of these materials on an engine valve cover noise and vibration are particularly investigated. Some design strategies are also discussed to optimize the viscoelastic effects of the elastomeric seals.

In this paper procedures for estimating the sound absorption coefficient when the specimen has inherently low absorption are discussed. Examples of this include the measurement of the absorption coefficient of pavements, closed cell foams and other barrier materials whose absorption coefficient is nevertheless required, and the measurement of sound absorption of muffler components such as perforates. The focus of the paper is on (1) obtaining an accurate phase correction and (2) proper correction for tube attenuation when using impedance tube methods. For the latter it is shown that the equations for tube attenuation correction in the standards underestimate the actual tube attenuation, leading to an overestimate of the measured absorption coefficient. This error could be critical, for example, when one is attempting to qualify a facility for the measurement of pass-by noise.

The sound attenuation performance of microperforated panels (MPP) with adjoining air cavity is demonstrated. First of all, simulated results are shown based upon Maa's work investigating the parameters which impact MPP performance [1]. It is shown that the most important parameter is the depth of the adjoining cavity. Following this, an experimental study was undertaken to compare the performance of an MPP to that of standard foam. Following this, two strategies to improve the MPP performance are implemented. These include partitioning the air cavity and having a cavity with varying depth. Both strategies show a marked improvement in MPP attenuation.

Finite element modeling has been used extensively nowadays for predicting the noise and vibration performance of whole engines or subsystems. However, the elastomeric components on the engines or subsystems are often omitted in the FE models due to some known difficulties. One of these is the lack of the material properties at higher frequencies. The elastomer is known to have frequency-dependent viscoelasticity, i.e., the dynamic modulus increases monotonically with frequency and the damping exhibits a peak. These properties can be easily measured using conventional dynamic mechanical experiments but only in the lower range of frequencies. The present paper describes a method for characterizing the viscoelastic properties at higher frequencies using fractional calculus. The viscoelastic constitutive equations based on fractional derivatives are discussed. The method is then used to predict the high frequency properties of an elastomer.

Micro-perforated panels have tiny pores which attenuate sound based on the Helmholtz resonance principle. That being the case, an appropriate cavity depth should be chosen to fully capitalize on the attenuation potential of the panel. Generally, the panel's sound absorbing performance can be predicted by Maa's theory given information about the panel and the cavity depth. However, in some cases, one cannot use the theory to predict the panel's performance precisely, especially when the micro-perforate has varying diameters and/or irregular hole shapes. In these cases, the sound-absorbing performance of the micro-perforate is different from that of a uniform pore diameter perforate. This paper presents an alternative method to predict the micro-perforated panel's performance precisely. As a first step, the transfer impedance of the micro-perforate should be measured.

It has been shown that the addition of a small amount of nanoparticles into a fluid results in anomalous increase in the thermal conductivity of the mixture, and the resulting nanofluid may provide better overall thermal management and better lubrication in many applications, such as heat transfer fluids, engine oils, transmission fluids, gear oils, coolants and other similar fluids and lubricants. The potential benefits of this technology to the automotive and related industries would be more efficient engines, reduced size and weight of the cooling and propulsion systems, lowered operating temperature of the mechanical systems, and increased life of the engine and other mechanical systems. The new mechanisms for this phenomenon of anomalous thermal conductivity increase have been proposed. The heat transfer properties of a series of graphite nanofluids were presented, and the experimental results were compared with the conventional heat transfer theory for pure liquids.

The two-source method was used to measure the bulk properties (complex characteristic impedance and complex wavenumber) of sound-absorbing materials, and results were compared to those obtained with the more commonly used two-cavity method. The results indicated that the two-source method is superior to the two-cavity method for materials having low absorption. Several applications using bulk properties are then presented. These include: (1) predicting the absorptive properties of an arbitrary thickness absorbing material or (2) layered material and (3) using bulk properties for a multi-domain boundary element analysis.

As one considers the interrelationship between supplier logistics and performance of JIT assembly plants, the question arises concerning how many hours of parts inventory are appropriate. Low inventories reduce holding costs, throughput times, and (by eliminating storage) material handling costs internal to the plant. Moreover, under the lean philosophy, low inventories enable improved control over part quality and supplier performance and they maintain a healthy stress on the system necessary to motivate improvements. The dollar magnitude of these later savings is intangible but generally considered significant. On the other hand, low inventories also increase the frequency of milkrun routes and the number of suppliers on these routes, hence, increasing transportation costs.

The current Si/polymeric medical diagnostic sensors that are on the market only feature a one-point calibration system [1]. Such a measurement results in less accurate sensing and more in-factory sensor rejection. The two-point calibration fluidic method introduced here will alleviate some of the shortcomings of such current miniature analytical systems. Our fluidic platform is a disposable, multi-purpose micro analytical laboratory on a compact disc (CD) [2, 3]. This system is based on the centrifugal force, in which fluidic flow can be controlled by the spinning rate of the CD and thus a whole range of fluidic functions including valving, mixing, metering, splitting, and separation can be implemented. Furthermore, optical detection such as absorption and fluorescence can be incorporated into the CD control unit to obtain signals from pre-specified positions on the disc.