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In the field of automobile development, sufficient structure strength is the most basic objective to be accomplished. Typically, method of strength analysis could be divided into static strength and dynamic strength. Analysis of static strength constitutes the major part of the development, but the supplement of dynamic strength is also dispensable to assure structural integrity. This paper presents a methodology about analyzing the impact strength of body structure based on a Multi-body Dynamics (MBD) and Finite Element Analysis (FEA) combined method. Firstly, the full vehicle MBD model consists of Curved Regular Grid (CRG) road model, Flexible Ring Tire (FTire) model and dynamic deflection-force bump stop model was built in Adams/Car. Next, Damage Initiation and Evolution Model (DIEM) failure criteria was adopted to describe material failure behavior.

A special spot weld element (SWE) is presented for simplified representation of spot joints in complex structures for structural durability evaluation using the mesh-insensitive structural stress method. The SWE is formulated using rigorous linear four-node Mindlin shell elements with consideration of weld region kinematic constraints and force/moments equilibrium conditions. The SWEs are capable of capturing all major deformation modes around weld region such that rather coarse finite element mesh can be used in durability modeling of complex vehicle structures without losing any accuracy. With the SWEs, all relevant traction structural stress components around a spot weld nugget can be fully captured in a mesh-insensitive manner for evaluation of multiaxial fatigue failure.

The transition from combustion engines to electric propulsion is accelerating in every coordinate of the globe. The engineers had strived hard to augment the engine performance for more than eight decades, and a similar challenge had emerged again for electric vehicles. To analyze the performance of the engine, the vector engine operating point (EOP) is defined, which is common industry practice, and the performance vector electric vehicle motor operating point (EVMOP) is not explored in the existing literature. In an analogous sense, electric vehicles are embedded with three primary components, e.g., Battery, Inverter, Motor, and in this article, the EVMOP is defined using the parameters [motor torque, motor speed, motor current]. As a second aspect of this research, deep learning models are developed to predict the EVMOP by mapping the parameters representing the dynamic state of the system in real-time.

Often, when assessing the distraction or ease of use of an in-vehicle task (such as entering a destination using the street address method), the first question is “How long does the task take on average?” Engineers routinely resolve this question using computational models. For in-vehicle tasks, “how long” is estimated by summing times for the included task elements (e.g., decide what to do, press a button) from SAE Recommended Practice J2365 or now using new static (while parked) data presented here. Times for the occlusion conditions in J2365 and the NHTSA Distraction Guidelines can be determined using static data and Pettitt’s Method or Purucker’s Method. These first approximations are reasonable and can be determined quickly. The next question usually is “How likely is it that the task will exceed some limit?”

With the development of vehicles equipped with automated driving systems, the need for systematic evaluation of AV performance has grown increasingly imperative. According to ISO 34502, one of the safety test objectives is to learn the minimum performance levels required for diverse scenarios. To address this need, this paper combines two essential methodologies - scenario-based testing procedures and scoring systems - to systematically evaluate the behavioral competence of AVs. In this study, we conduct comprehensive testing across diverse scenarios within a simulator environment following Mcity AV Driver Licensing Test procedure. These scenarios span several common real-world driving situations, including BV Cut-in, BV Lane Departure into VUT Path from Opposite Direction, BV Left Turn Across VUT Path, and BV Right Turn into VUT Path scenarios.

The use of lightweight materials is one of the important means to reduce the quality of the vehicle, which involves the connection of dissimilar materials, such as the combination of lightweight materials and traditional steel materials. The riveting quality of self-piercing riveting (SPR) technology will directly affect the safety and durability of automobiles. Therefore, in the initial joint development process, the quality of self-piercing riveting should be inspected and classified to meet safety standards. Based on this, this paper divides the self-piercing riveting quality into riveting appearance quality and riveting section quality. Aiming at the appearance quality of riveting, the generation of cracks on the lower surface of riveting will seriously affect the riveting strength. The existing method of identifying cracks on the lower surface of riveting based on artificial vision has strong subjectivity, low efficiency and cannot be applied on a large scale.

Finite element (FE) analyses of macroscopic stress-strain relations and failure modes for tensile tests of additively manufactured (AM) AlSi10Mg in different loading directions with respect to the building direction are conducted with consideration of melt pool (MP) microstructures and pores. The material constitutive relations in different orientations of AM AlSi10Mg are first obtained from fitting the experimental tensile engineering stress-strain curves by conducting axisymmetric FE analyses of round bar tensile specimens. Four representative volume elements (RVEs) with MP microstructures with and without pores are identified and selected based on the micrographs of the longitudinal cross-sections of the vertical and horizontal tensile specimens. Two-dimensional plane stress elastic-plastic FE analyses of the RVEs subjected to uniaxial tension are then conducted.

The Lane Change Task (LCT) provides a simple, scorable simulation of driving, and serves as a primary task in studies of driver distraction. It is widely accepted, but somewhat limited in functionality, a problem this project partially overcomes. In the Lane Change Task, subjects drive along a road with 3 lanes in the same direction. Periodically, signs appear, indicating in which of the 3 lanes the subject should drive, which changes from sign to sign. The software is plug-and-play for a current Windows computer with a Logitech steering/pedal assembly, even though the software was written 18 years ago. For each timestamp in a trial, the software records the steering wheel angle, speed, and x and y coordinates of the subject. A limitation of the LCT is that few characteristics of this useful software can be readily modified as only the executable code is available (on the ISO 26022 website), not the source code.

Making manned and remotely-controlled wheeled and tracked vehicles easier to drive, especially off-road, is of great interest to the U.S. Army. If vehicles are easier to drive (especially closed hatch) or if they are driven autonomously, then drivers could perform additional tasks (e.g., operating weapons or communication systems), leading to reduced crew sizes. Further, poorly driven vehicles are more likely to get stuck, roll over, or encounter mines or improvised explosive devices, whereby the vehicle can no longer perform its mission and crew member safety is jeopardized. HMI technology and systems to support human drivers (e.g., autonomous driving systems, in-vehicle monitors or head-mounted displays, various control devices (including game controllers), navigation and route-planning systems) need to be evaluated, which traditionally occurs in mission-specific (and incomparable) evaluations.

Road load data is an essential input to evaluate vehicle durability and strength performances. Typically, load case of pothole impact constitutes the major part in the development of structural durability. Meanwhile, misuse conditions like driving over a curb are also indispensable scenarios to complement impact strength of vehicle structures. This paper presents a methodology of establishing Multi-body Dynamics (MBD) full vehicle model in Adams/Car to acquire the road load data for use in durability and strength analysis. Furthermore, load level between durability and misuse conditions of the same Impact road was also investigated to explore the impact due to different driving maneuvers.

Prior work in the literature have shown that pre-chamber spark plug technologies can provide remarkable improvements in engine performance. In this work, three passively fueled pre-chamber spark plugs with different pre-chamber geometries were investigated using in-cylinder high-speed imaging of spectral emission in the visible wavelength region in a single-cylinder direct-injection spark-ignition gasoline engine. The effects of the pre-chamber spark plugs on flame development were analyzed by comparing the flame progress between the pre-chamber spark plugs and with the results from a conventional spark plug. The engine was operated at fixed conditions (relevant to federal test procedures) with a constant speed of 1500 revolutions per minute with a coolant temperature of 90 oC and stoichiometric fuel-to-air ratio. The in-cylinder images were captured with a color high-speed camera through an optical insert in the piston crown.

Accurate and robust knowledge of battery internal states and parameters is a prerequisite for the safe, efficient, and reliable operation of electric flying cars. Battery states such as state of charge (SOC), state of temperature (SOT), and state of power (SOP) are of particular interest for urban air mobility (UAM) applications. This article proposes a new safety-oriented multi-state estimation framework for collaboratively updating the SOC, SOT, and SOP of lithium-ion batteries under typical UAM mission profiles that explicitly incorporates the underlying interplay among these three states. Specifically, the SOC estimation is performed by combining an adaptive extended Kalman filter with a timely calibrated battery electrical model, and the key temperature information, including the volume-averaged temperature, highest temperature, and maximum temperature difference, is estimated using an adaptive Kalman filter based on a simplified 2-D spatially-resolved thermal model.

Automated driving is considered a key technology for reducing traffic accidents, improving road utilization, and enhancing transportation economy and thus has received extensive attention from academia and industry in recent years. Although recent improvements in artificial intelligence are beginning to be integrated into vehicles, current AD technology is still far from matching or exceeding the level of human driving ability. The key technologies that need to be developed include achieving a deep understanding and cognition of traffic scenarios and highly intelligent decision-making. Automated Vehicles, the Driving Brain, and Artificial Intelligenceaddresses brain-inspired driving and learning from the human brain's cognitive, thinking, reasoning, and memory abilities. This report presents a few unaddressed issues related to brain-inspired driving, including the cognitive mechanism, architecture implementation, scenario cognition, policy learning, testing, and validation.

Automated vehicles (AVs)—and the automated driving systems (ADSs) that enable them—are increasing in prevalence but remain far from ubiquitous. Progress has occurred in spurts, followed by lulls, while the motor transportation system learns to design, deploy, and regulate AVs. Automated Vehicles: A Human/Machine Co-learning Experience focuses on how engineers, regulators, and road users are all learning about a technology that has the potential to transform society. Those engaged in the design of ADSs and AVs may find it useful to consider that the spurts and lulls and stakeholder tussles are a normal part of technology transformations; however, this report will provide suggestions for effective stakeholder engagement. Click here to access the full SAE EDGETM Research Report portfolio.

Mobility in the automotive and transportation sectors has been experiencing a period of unprecedented evolution. A growing need for efficient, clean and safe mobility has increased momentum toward sustainable technologies in these sectors. Toward this end, battery electric vehicles have drawn keen interest and their market share is expected to grow significantly in the coming years, especially in light-duty applications such as passenger cars. Although the battery electric vehicles feature high performance and zero tailpipe emission characteristics, economic and technical issues such as battery cost, driving range, recharging time and infrastructure remain main hurdles that need to be fully addressed. In particular, the low power density of the battery limits its broad adoption in heavy-duty applications such as class 8 semi-trailer trucks due to the required size and weight of the battery and electric motor.

In partly autonomous driving such as level 2 or level 3 automatic driving from SAE international classification, the switching of the driving right between the human driver and the machine plays an important role in the driving process of vehicle [1]. In this paper, the data collected from vehicle states and the driving behavior of drivers is completed via a simulator and self-report questionnaires. A fuzzy analytic network process (Fuzzy-ANP) model is developed to evaluate the driving capability of the drivers in real time from vehicle states due to its direct inherent link to the change of the driving state of drivers Moreover, in this model, the idea of group decision and multi-index fusion is adopted. The questionnaire is required to identify the experimental results from the simulator. The results show that the proposed Fuzzy-ANP model can evaluate the driving capability of the participants in real time accurately.

In this paper, a closed loop path planning and tracking control approach of collision avoidance for autonomous vehicle is proposed. The two-level model predictive control (MPC) is proposed for the path planning and tracking. The upper-level MPC is designed based on the simple vehicle kinematic model to calculate the collision-free trajectory and the potential field method is adopted to evaluate the collision risk and generate the cost function of the optimization problem. The lower-level MPC is the trajectory-tracking controller based on the vehicle dynamics model that calculates the desired control inputs. Finally the control inputs are distributed to steering wheel angle and motor torque via optimal control vectoring algorithm. Test cases are established on the Simulink/CarSim platform to evaluate the performance of the controller.

Tanker trucks are commonly used for transporting liquid material including chemical and petroleum products. On the one hand, tanker trucks are susceptible to rollover accidents due to the high center of gravity when they are loaded and due to the liquid sloshing effects when the tank is partially filled. On the other hand, tanker truck rollover accidents are among the most dangerous vehicle crashes, frequently resulting in serious to fatal driver injuries and significant property damage, because the liquid cargo is often hazardous and flammable. Therefore, effective schemes for tanker truck rollover avoidance are highly desirable and can bring a considerable amount of societal benefit. Yet, the development of such schemes is challenging, as tanker trucks can operate in various environments and be affected by manufacturing variability, aging, degradation, etc. This paper considers the use of Learning Reference Governor (LRG) for tanker truck rollover avoidance.

Strain-rate sensitivity has been neglected in the simulation of the traditional stamping process because the strain rate typically does not significantly impact the forming behavior of sheet metals in such a quasi-static process, and traditional crank or link mechanical presses lack the flexibility of slide motion. However, the recent application of servo drive presses in stamping manifests improvement in formability and reduction of springback, besides increased productivity and energy savings. An accurate simulation of servo stamping entails constitutive models with strain-rate sensitivity. This study evaluated a few strain rate-sensitive models including the power-law model, the linear power-law model, the Johnson-Cook model, and the Cowper-Symonds model through the exercise of fitting these models to the experimental data of a deep draw quality (DDQ) steel.

A wet clutch model is required in automotive propulsion system simulations for enabling robust design and control development. It commonly assumes Coulomb friction for simplicity, even though it does not represent the physics of hydrodynamic torque transfer. In practice, the Coulomb friction coefficient is treated as a tuning parameter in simulations to match vehicle data for targeted conditions. The simulations tend to deviate from actual behaviors for different drive conditions unless the friction coefficient is adjusted repeatedly. Alternatively, a complex hydrodynamic model, coupled with a surface contact model, is utilized to enhance the fidelity of system simulations for broader conditions. The theory of elastic asperity deformation is conventionally employed to model clutch surface contact. However, recent examination of friction material shows that the elastic modulus of surface fibers significantly exceeds the contact load, implying no deformation of fibers.