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Technical Paper

Estimating How Long In-Vehicle Tasks Take: Static Data for Distraction and Ease-of-Use Evaluations

2024-04-09
2024-01-2505
Often, when assessing the distraction or ease of use of an in-vehicle task (such as entering a destination using the street address method), the first question is “How long does the task take on average?” Engineers routinely resolve this question using computational models. For in-vehicle tasks, “how long” is estimated by summing times for the included task elements (e.g., decide what to do, press a button) from SAE Recommended Practice J2365 or now using new static (while parked) data presented here. Times for the occlusion conditions in J2365 and the NHTSA Distraction Guidelines can be determined using static data and Pettitt’s Method or Purucker’s Method. These first approximations are reasonable and can be determined quickly. The next question usually is “How likely is it that the task will exceed some limit?”
Technical Paper

Comprehensive Evaluation of Behavioral Competence of an Automated Vehicle Using the Driving Assessment (DA) Methodology

2024-04-09
2024-01-2642
With the development of vehicles equipped with automated driving systems, the need for systematic evaluation of AV performance has grown increasingly imperative. According to ISO 34502, one of the safety test objectives is to learn the minimum performance levels required for diverse scenarios. To address this need, this paper combines two essential methodologies - scenario-based testing procedures and scoring systems - to systematically evaluate the behavioral competence of AVs. In this study, we conduct comprehensive testing across diverse scenarios within a simulator environment following Mcity AV Driver Licensing Test procedure. These scenarios span several common real-world driving situations, including BV Cut-in, BV Lane Departure into VUT Path from Opposite Direction, BV Left Turn Across VUT Path, and BV Right Turn into VUT Path scenarios.
Technical Paper

A Data-Driven Framework of Crash Scenario Typology Development for Child Vulnerable Road Users in the U.S.

2023-04-11
2023-01-0787
Motor vehicle crashes involving child Vulnerable Road Users (VRUs) remain a critical public health concern in the United States. While previous studies successfully utilized the crash scenario typology to examine traffic crashes, these studies focus on all types of motor vehicle crashes thus the method might not apply to VRU crashes. Therefore, to better understand the context and causes of child VRU crashes on the U.S. road, this paper proposes a multi-step framework to define crash scenario typology based on the Fatality Analysis Reporting System (FARS) and the Crash Report Sampling System (CRSS). A comprehensive examination of the data elements in FARS and CRSS was first conducted to determine elements that could facilitate crash scenario identification from a systematic perspective. A follow-up context description depicts the typical behavioral, environmental, and vehicular conditions associated with an identified crash scenario.
Technical Paper

An In-Cylinder Imaging Study of Pre-chamber Spark-Plug Flame Development in a Single-Cylinder Direct-Injection Spark-Ignition Engine

2023-04-11
2023-01-0254
Prior work in the literature have shown that pre-chamber spark plug technologies can provide remarkable improvements in engine performance. In this work, three passively fueled pre-chamber spark plugs with different pre-chamber geometries were investigated using in-cylinder high-speed imaging of spectral emission in the visible wavelength region in a single-cylinder direct-injection spark-ignition gasoline engine. The effects of the pre-chamber spark plugs on flame development were analyzed by comparing the flame progress between the pre-chamber spark plugs and with the results from a conventional spark plug. The engine was operated at fixed conditions (relevant to federal test procedures) with a constant speed of 1500 revolutions per minute with a coolant temperature of 90 oC and stoichiometric fuel-to-air ratio. The in-cylinder images were captured with a color high-speed camera through an optical insert in the piston crown.
Journal Article

A Standard Set of Courses to Assess the Quality of Driving Off-Road Combat Vehicles

2023-04-11
2023-01-0114
Making manned and remotely-controlled wheeled and tracked vehicles easier to drive, especially off-road, is of great interest to the U.S. Army. If vehicles are easier to drive (especially closed hatch) or if they are driven autonomously, then drivers could perform additional tasks (e.g., operating weapons or communication systems), leading to reduced crew sizes. Further, poorly driven vehicles are more likely to get stuck, roll over, or encounter mines or improvised explosive devices, whereby the vehicle can no longer perform its mission and crew member safety is jeopardized. HMI technology and systems to support human drivers (e.g., autonomous driving systems, in-vehicle monitors or head-mounted displays, various control devices (including game controllers), navigation and route-planning systems) need to be evaluated, which traditionally occurs in mission-specific (and incomparable) evaluations.
Technical Paper

Uncertainty Quantification of Wet Clutch Actuator Behaviors in P2 Hybrid Engine Start Process

2022-03-29
2022-01-0652
Advanced features in automotive systems often necessitate the management of complex interactions between subsystems. Existing control strategies are designed for certain levels of robustness, however their performance can unexpectedly deteriorate in the presence of significant uncertainties, resulting in undesirable system behaviors. This limitation is further amplified in systems with complex nonlinear dynamics. Hydro-mechanical clutch actuators are among those systems whose behaviors are highly sensitive to variations in subsystem characteristics and operating environments. In a P2 hybrid propulsion system, a wet clutch is utilized for cranking the engine during an EV-HEV mode switching event. It is critical that the hydro-mechanical clutch actuator is stroked as quickly and as consistently as possible despite the existence of uncertainties. Thus, the quantification of uncertainties on clutch actuator behaviors is important for enabling smooth EV-HEV transitions.
Technical Paper

Injury Severity Prediction Algorithm Based on Select Vehicle Category for Advanced Automatic Collision Notification

2022-03-29
2022-01-0834
With the evolution of telemetry technology in vehicles, Advanced Automatic Collision Notification (AACN), which detects occupants at risk of serious injury in the event of a crash and triages them to the trauma center quickly, may greatly improve their treatment. An Injury Severity Prediction (ISP) algorithm for AACN was developed using a logistic regression model to predict the probability of sustaining an Injury Severity Score (ISS) 15+ injury. National Automotive Sampling System Crashworthiness Data System (NASS-CDS: 1999-2015) and model year 2000 or later were filtered for new case selection criteria, based on vehicle body type, to match Subaru vehicle category. This new proposed algorithm uses crash direction, change in velocity, multiple impacts, seat belt use, vehicle type, presence of any older occupant, and presence of any female occupant.
Technical Paper

Performance of DSRC V2V Communication Networks in an Autonomous Semi-Truck Platoon Application

2021-04-06
2021-01-0156
Autonomy for multiple trucks to drive in a fixed-headway platoon formation is achieved by adding precision GPS and V2V communications to a conventional adaptive cruise control (ACC) system. The performance of the Cooperative ACC (CACC) system depends heavily on the reliability of the underlying V2V communications network. Using data recorded on precision-instrumented trucks at both ACM and NCAT test tracks, we provide an understanding of various effects on V2V network performance: Occlusions - non-line-of-sight (NLOS) between the Tx and Rx antenna may cause network signal loss. Rain - water droplets in the air may cause network signal degradation. Antenna position - antennas at higher elevation may have less ground clutter to deal with. RF interference - interference may cause network packet loss. GPS outage - outages caused by tree cover, tunnels, etc. may result in degraded performance. Road curvature - curves may affect antenna diversity.
Technical Paper

Crash Performance of Steel, Aluminum and Carbon Fiber Composite Bumper Beams with Steel Crush Cans

2021-04-06
2021-01-0286
In frontal collision of vehicles, the front bumper system is the first structural member that receives the energy of collision. In low speed impacts, the bumper beam and the crush cans that support the bumper beam are designed to protect the engine and the radiator from being damaged, while at high speed impacts, they are required to transfer the energy of impact as uniformly as possible to the front rails that contributes to the occupant protection. The bumper beam material today is mostly steels and aluminum alloys, but carbon fiber composites have the potential to reduce the bumper weight significantly. In this study, crash performance of bumper beams made of a boron steel, aluminum alloy 5182 and a carbon fiber composite with steel crush cans is examined for their maximum deflection, load transfer to crush cans, total energy absorption and failure modes using finite element analysis.
Journal Article

Tanker Truck Rollover Avoidance Using Learning Reference Governor

2021-04-06
2021-01-0256
Tanker trucks are commonly used for transporting liquid material including chemical and petroleum products. On the one hand, tanker trucks are susceptible to rollover accidents due to the high center of gravity when they are loaded and due to the liquid sloshing effects when the tank is partially filled. On the other hand, tanker truck rollover accidents are among the most dangerous vehicle crashes, frequently resulting in serious to fatal driver injuries and significant property damage, because the liquid cargo is often hazardous and flammable. Therefore, effective schemes for tanker truck rollover avoidance are highly desirable and can bring a considerable amount of societal benefit. Yet, the development of such schemes is challenging, as tanker trucks can operate in various environments and be affected by manufacturing variability, aging, degradation, etc. This paper considers the use of Learning Reference Governor (LRG) for tanker truck rollover avoidance.
Journal Article

Machine Learning Approach for Constructing Wet Clutch Torque Transfer Function

2021-04-06
2021-01-0712
A wet clutch is an established component in a conventional powertrain. It also finds a new role in electrified systems. For example, a wet clutch is utilized to couple or decouple an internal combustion engine from an electrically-driven drivetrain on demand in hybrid electric vehicles. In some electrical vehicle designs, it provides a means for motor speed reduction. Wet clutch control for those new applications may differ significantly from conventional strategy. For example, actuator pressure may be heavily modulated, causing the clutch to exhibit pronounced hysteresis. The clutch may be required to operate at a very high slip speed for unforeseen behaviors. A linear transfer function is commonly utilized for clutch control in automating shifting applications, assuming that clutch torque is proportional to actuator pressure. However, the linear model becomes inadequate for enabling robust control when the clutch behavior becomes highly nonlinear with hysteresis.
Journal Article

Field Data Study of the Effect of Knee Airbags on Lower Extremity Injury in Frontal Crashes

2021-04-06
2021-01-0913
Knee airbags (KABs) are one countermeasure in newer vehicles that could influence lower extremity (LEX) injury, the most frequently injured body region in frontal crashes. To determine the effect of KABs on LEX injury for drivers in frontal crashes, the analysis examined moderate or greater LEX injury (AIS 2+) in two datasets. Logistic regression considered six main effect factors (KAB deployment, BMI, age, sex, belt status, driver compartment intrusion). Eighty-five cases with KAB deployment from the Crash Injury Research and Engineering Network (CIREN) database were supplemented with 8 cases from the International Center for Automotive Medicine (ICAM) database and compared to 289 CIREN non-KAB cases. All cases evaluated drivers in frontal impacts (11 to 1 o’clock Principal Direction of Force) with known belt use in 2004 and newer model year vehicles. Results of the CIREN/ICAM dataset were compared to analysis of a similar dataset from NASS-CDS (5441 total cases, 418 KAB-deployed).
Technical Paper

Characterization and Modeling of Wet Clutch Actuator for High-Fidelity Propulsion System Simulations

2020-04-14
2020-01-1414
Innovations in mobility are built upon a management of complex interactions between sub-systems and components. A need for CAE tools that are capable of system simulations is well recognized, as evidenced by a growing number of commercial packages. However impressive they are, the predictability of such simulations still rests on the representation of the base components. Among them, a wet clutch actuator continues to play a critical role in the next generation propulsion systems. It converts hydraulic pressure to mechanical force to control torque transmitted through a clutch pack. The actuator is typically modeled as a hydraulic piston opposed by a mechanical spring. Because the piston slides over a seal, some models have a framework to account for seal friction. However, there are few contributions to the literature that describe the effects of seals on clutch actuator behaviors.
Technical Paper

Numerical Investigation of Friction Material Contact Mechanics in Automotive Clutches

2020-04-14
2020-01-1417
A wet clutch model is required in automotive propulsion system simulations for enabling robust design and control development. It commonly assumes Coulomb friction for simplicity, even though it does not represent the physics of hydrodynamic torque transfer. In practice, the Coulomb friction coefficient is treated as a tuning parameter in simulations to match vehicle data for targeted conditions. The simulations tend to deviate from actual behaviors for different drive conditions unless the friction coefficient is adjusted repeatedly. Alternatively, a complex hydrodynamic model, coupled with a surface contact model, is utilized to enhance the fidelity of system simulations for broader conditions. The theory of elastic asperity deformation is conventionally employed to model clutch surface contact. However, recent examination of friction material shows that the elastic modulus of surface fibers significantly exceeds the contact load, implying no deformation of fibers.
Research Report

Unsettled Legal Issues Facing Automated Vehicles

2020-02-28
EPR2020005
This SAE EDGE Research Report explores the many legal issues raised by the advent of automated vehicles. While promised to bring major changes to our lives, there are significant legal challenges that have to be overcome before they can see widespread use. A century’s worth of law and regulation were written with only human drivers in mind, meaning they have to be amended before machines can take the wheel. Everything from key federal safety regulations down to local parking laws will have to shift in the face of AVs. This report undertakes an examination of the AV laws of Nevada, California, Michigan, and Arizona, along with two failed federal AV bills, to better understand how lawmakers have approached the technology. States have traditionally regulated a great deal of what happens on the road, but does that still make sense in a world with AVs? Would the nascent AV industry be able to survive in a world with fifty potential sets of rules?
Technical Paper

Advanced Bench Test Methodology for Generating Wet Clutch Torque Transfer Functions for Enhanced Drivability Simulations

2019-12-19
2019-01-2340
A wet clutch continues to play a critical role for step-ratio automatic transmissions and finds new utilities in hybrid and electrified propulsion systems. A torque transfer function is often employed in practice for sophisticated clutch slip controls. It provides a simple, yet practical framework to represent clutch torque as a function of actuator force. An accurate transfer function is also increasingly desired in today's vehicle design process to enable upfront assessment of clutch controls through simulations. The most common approach is based on Coulomb's linear friction model, where the coefficients are adaptively identified based on vehicle data. However, it is generally difficult to tune Coulomb's model for hydrodynamic behaviors even if the reference vehicle data are available. It also remains a challenge to produce in-vehicle clutch behaviors on a component test bench to determine realistic transfer function before prototype vehicles are built.
Technical Paper

Design of Experiments for Effects and Interactions during Brake Emissions Testing Using High-Fidelity Computational Fluid Dynamics

2019-09-15
2019-01-2139
The investigation and measurement of particle emissions from foundation brakes require the use of a special adaptation of inertia dynamometer test systems. To have proper measurements for particle mass and particle number, the sampling system needs to minimize transport losses and reduce residence times inside the brake enclosure. Existing models and spreadsheets estimate key transport losses (diffusion, turbophoretic, contractions, gravitational, bends, and sampling isokinetics). A significant limitation of such models is that they cannot assess the turbulent flow and associated particle dynamics inside the brake enclosure; which are anticipated to be important. This paper presents a Design of Experiments (DOE) approach using Computational Fluid Dynamics (CFD) to predict the flow within a dynamometer enclosure under relevant operating conditions. The systematic approach allows the quantification of turbulence intensity, mean velocity profiles, and residence times.
Technical Paper

Evaluation of Different ADAS Features in Vehicle Displays

2019-04-02
2019-01-1006
The current study presents the results of an experiment on driver performance including reaction time, eye-attention movement, mental workload, and subjective preference when different features of Advanced Driver Assistance Systems (ADAS) warnings (Forward Collision Warning) are displayed, including different locations (HDD (Head-Down Display) vs HUD (Head-Up Display)), modality of warning (text vs. pictographic), and a new concept that provides a dynamic bird’s eye view for warnings. Sixteen drivers drove a high-fidelity driving simulator integrated with display prototypes of the features. Independent variables were displayed as modality, location, and dynamics of the warnings with driver performance as the dependent variable including driver reaction time to the warning, EORT (Eyes-Off-Road-Time) during braking after receiving the warning, workload and subject preference.
Technical Paper

Application of Empirical Asperity Contact Model to High Fidelity Wet Clutch System Simulations

2019-04-02
2019-01-1301
Wet clutches are complex hydrodynamic devices used in both conventional and electrified drivetrain systems. They couple or de-couple powertrain components for applications such as automatic shifting, engine disconnect and torque vectoring. Clutch engagement behaviors vary greatly, depending on design parameters and operating conditions. Because of their direct impact on vehicle drivability and fuel economy, a predictive CAE model is desired for enabling analytical design verification processes. During engagement, a wet clutch transmits torque through viscous shear and asperity contact. A conventional Coulomb’s model, which is routinely utilized in shift simulations, is inadequate to capture non-linear hydrodynamic effects for higher fidelity analysis. Extensive research has been conducted over the years to derive hydrodynamic torque transfer models based on 1D squeeze film or 3D CFD. They are typically coupled with an elastic asperity contact model for mechanical torque transfer.
Technical Paper

Comfortable Head and Neck Postures in Reclined Seating for Use in Automobile Head Rest Design

2019-04-02
2019-01-0408
Little information is available on passenger preferences for posture and support in highly reclined seat configurations. To address this gap, a laboratory study was conducted with 24 adult passengers at seat back angles from 23 to 53 degrees. Passenger preferences for head and neck posture with and without head support were recorded. This paper presents the characteristics of the passengers’ preferred head support with respect to thorax, head, and neck posture.
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