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Technical Paper

Comprehensive Evaluation of Behavioral Competence of an Automated Vehicle Using the Driving Assessment (DA) Methodology

2024-04-09
2024-01-2642
With the development of vehicles equipped with automated driving systems, the need for systematic evaluation of AV performance has grown increasingly imperative. According to ISO 34502, one of the safety test objectives is to learn the minimum performance levels required for diverse scenarios. To address this need, this paper combines two essential methodologies - scenario-based testing procedures and scoring systems - to systematically evaluate the behavioral competence of AVs. In this study, we conduct comprehensive testing across diverse scenarios within a simulator environment following Mcity AV Driver Licensing Test procedure. These scenarios span several common real-world driving situations, including BV Cut-in, BV Lane Departure into VUT Path from Opposite Direction, BV Left Turn Across VUT Path, and BV Right Turn into VUT Path scenarios.
Technical Paper

New Low-GWP Refrigerants for Electric Vehicle Heat Pump with Superior Comprehensive Performance

2023-04-11
2023-01-0131
The heat pump with low global warming potential (GWP) refrigerants is imperative for the electric vehicle (EV) to slow down global warming and extend the driving range while meeting passengers' thermal comfort in low ambient temperatures. However, there are no appropriate refrigerants. To provide long-term and environmental-friendly refrigerants in the heat pump for EVs, herein, we reported newly developed low-GWP refrigerant mixtures, i.e., DL3B, whose GWP is lower than 140, the flammability (lower flammability limit and burning velocity), saturation pressure, lubricant miscibility, material compatibility were experimentally tested. A test bench that can investigate the performance of an R410A prototype was built. The drop-in tests of the DL refrigerant were carried out to evaluate the capacities and COPs for both cooling and heating modes in the EV heat pump system.
Technical Paper

An In-Cylinder Imaging Study of Pre-chamber Spark-Plug Flame Development in a Single-Cylinder Direct-Injection Spark-Ignition Engine

2023-04-11
2023-01-0254
Prior work in the literature have shown that pre-chamber spark plug technologies can provide remarkable improvements in engine performance. In this work, three passively fueled pre-chamber spark plugs with different pre-chamber geometries were investigated using in-cylinder high-speed imaging of spectral emission in the visible wavelength region in a single-cylinder direct-injection spark-ignition gasoline engine. The effects of the pre-chamber spark plugs on flame development were analyzed by comparing the flame progress between the pre-chamber spark plugs and with the results from a conventional spark plug. The engine was operated at fixed conditions (relevant to federal test procedures) with a constant speed of 1500 revolutions per minute with a coolant temperature of 90 oC and stoichiometric fuel-to-air ratio. The in-cylinder images were captured with a color high-speed camera through an optical insert in the piston crown.
Technical Paper

Uncertainty Quantification of Wet Clutch Actuator Behaviors in P2 Hybrid Engine Start Process

2022-03-29
2022-01-0652
Advanced features in automotive systems often necessitate the management of complex interactions between subsystems. Existing control strategies are designed for certain levels of robustness, however their performance can unexpectedly deteriorate in the presence of significant uncertainties, resulting in undesirable system behaviors. This limitation is further amplified in systems with complex nonlinear dynamics. Hydro-mechanical clutch actuators are among those systems whose behaviors are highly sensitive to variations in subsystem characteristics and operating environments. In a P2 hybrid propulsion system, a wet clutch is utilized for cranking the engine during an EV-HEV mode switching event. It is critical that the hydro-mechanical clutch actuator is stroked as quickly and as consistently as possible despite the existence of uncertainties. Thus, the quantification of uncertainties on clutch actuator behaviors is important for enabling smooth EV-HEV transitions.
Journal Article

Accelerating In-Vehicle Network Intrusion Detection System Using Binarized Neural Network

2022-03-29
2022-01-0156
Controller Area Network (CAN), the de facto standard for in-vehicle networks, has insufficient security features and thus is inherently vulnerable to various attacks. To protect CAN bus from attacks, intrusion detection systems (IDSs) based on advanced deep learning methods, such as Convolutional Neural Network (CNN) and Recurrent Neural Network (RNN), have been proposed to detect intrusions. However, those models generally introduce high latency, require considerable memory space, and often result in high energy consumption. To accelerate intrusion detection and also reduce memory requests, we exploit the use of Binarized Neural Network (BNN) and hardware-based acceleration for intrusion detection in in-vehicle networks. As BNN uses binary values for activations and weights rather than full precision values, it usually results in faster computation, smaller memory cost, and lower energy consumption than full precision models.
Technical Paper

Performance of DSRC V2V Communication Networks in an Autonomous Semi-Truck Platoon Application

2021-04-06
2021-01-0156
Autonomy for multiple trucks to drive in a fixed-headway platoon formation is achieved by adding precision GPS and V2V communications to a conventional adaptive cruise control (ACC) system. The performance of the Cooperative ACC (CACC) system depends heavily on the reliability of the underlying V2V communications network. Using data recorded on precision-instrumented trucks at both ACM and NCAT test tracks, we provide an understanding of various effects on V2V network performance: Occlusions - non-line-of-sight (NLOS) between the Tx and Rx antenna may cause network signal loss. Rain - water droplets in the air may cause network signal degradation. Antenna position - antennas at higher elevation may have less ground clutter to deal with. RF interference - interference may cause network packet loss. GPS outage - outages caused by tree cover, tunnels, etc. may result in degraded performance. Road curvature - curves may affect antenna diversity.
Journal Article

Machine Learning Approach for Constructing Wet Clutch Torque Transfer Function

2021-04-06
2021-01-0712
A wet clutch is an established component in a conventional powertrain. It also finds a new role in electrified systems. For example, a wet clutch is utilized to couple or decouple an internal combustion engine from an electrically-driven drivetrain on demand in hybrid electric vehicles. In some electrical vehicle designs, it provides a means for motor speed reduction. Wet clutch control for those new applications may differ significantly from conventional strategy. For example, actuator pressure may be heavily modulated, causing the clutch to exhibit pronounced hysteresis. The clutch may be required to operate at a very high slip speed for unforeseen behaviors. A linear transfer function is commonly utilized for clutch control in automating shifting applications, assuming that clutch torque is proportional to actuator pressure. However, the linear model becomes inadequate for enabling robust control when the clutch behavior becomes highly nonlinear with hysteresis.
Technical Paper

Transient Thermal Behavior of Dry Clutch under Non-Uniform Pressure Condition

2020-04-14
2020-01-1418
Accuracy of heat flux models is critical to clutch design in case of excessive temperatures due to large amounts of friction heat generated in the narrow space. Pressure distribution on the clutch friction interface is an important factor affecting heat flux distribution, thus affecting temperature distribution. In this paper, an experiment is conducted to obtain the pressure distribution for one typical dry clutch equipped with a set of diaphragm spring. Considering that the frictional interface is in contact, this study makes use of pressure sensitive film and acquires data based on image processing techniques. Then a polynomial mathematical model with dimensionless parameters is developed to fit the pressure distribution on the friction disc. After that, the proposed pressure model is applied to a thermal model based on finite element method. In addition, two conventional thermal models (i.e., uniform heat flux model and uniform pressure model), are implemented for comparison.
Technical Paper

Characterization and Modeling of Wet Clutch Actuator for High-Fidelity Propulsion System Simulations

2020-04-14
2020-01-1414
Innovations in mobility are built upon a management of complex interactions between sub-systems and components. A need for CAE tools that are capable of system simulations is well recognized, as evidenced by a growing number of commercial packages. However impressive they are, the predictability of such simulations still rests on the representation of the base components. Among them, a wet clutch actuator continues to play a critical role in the next generation propulsion systems. It converts hydraulic pressure to mechanical force to control torque transmitted through a clutch pack. The actuator is typically modeled as a hydraulic piston opposed by a mechanical spring. Because the piston slides over a seal, some models have a framework to account for seal friction. However, there are few contributions to the literature that describe the effects of seals on clutch actuator behaviors.
Technical Paper

Numerical Investigation of Friction Material Contact Mechanics in Automotive Clutches

2020-04-14
2020-01-1417
A wet clutch model is required in automotive propulsion system simulations for enabling robust design and control development. It commonly assumes Coulomb friction for simplicity, even though it does not represent the physics of hydrodynamic torque transfer. In practice, the Coulomb friction coefficient is treated as a tuning parameter in simulations to match vehicle data for targeted conditions. The simulations tend to deviate from actual behaviors for different drive conditions unless the friction coefficient is adjusted repeatedly. Alternatively, a complex hydrodynamic model, coupled with a surface contact model, is utilized to enhance the fidelity of system simulations for broader conditions. The theory of elastic asperity deformation is conventionally employed to model clutch surface contact. However, recent examination of friction material shows that the elastic modulus of surface fibers significantly exceeds the contact load, implying no deformation of fibers.
Technical Paper

Variability in Driving Conditions and its Impact on Energy Consumption of Urban Battery Electric and Hybrid Buses

2020-04-14
2020-01-0598
Growing environmental concerns and stringent vehicle emissions regulations has created an urge in the automotive industry to move towards electrified propulsion systems. Reducing and eliminating the emission from public transportation vehicles plays a major role in contributing towards lowering the emission level. Battery electric buses are regarded as a type of promising green mass transportation as they provide the advantage of less greenhouse gas emissions per passenger. However, the electric bus faces a problem of limited range and is not able to drive throughout the day without being recharged. This research studies a public bus transit system example which servicing the city of Ann Arbor in Michigan and investigates the impact of different electrification levels on the final CO2 reduction. Utilizing models of a conventional diesel, hybrid electric, and battery electric bus, the CO2 emission for each type of transportation bus is estimated.
Technical Paper

Gearshift Control Based on Fuzzy Logic of a Novel Two-Speed Transmission for Electric Vehicles

2020-04-14
2020-01-5004
Using highly efficient powertrain is one of the most important and effective approaches to increase the driving distance of electric vehicles (EVs). In this paper, a novel two-speed dual-clutch transmission (DCT) is proposed. The transmission is comprised of two traditional friction clutches and two-stage planetary gear sets. One clutch connects the input sun gear and the other connects the input carrier. The Simulink models including an electric motor and two-speed DCT are established. Gearshift schedule based on fuzzy logic which reflects the driver’s intensions is adopted to improve the dynamic and economic performance of the novel transmission. The simulation model is built using MATLAB/Simulink® to validate the effectiveness of the proposed gearshift schedule compared with the conventional two-parameter gearshift schedule. Simulation results show that both the dynamic and economic performance of the novel DCT for EVs are improved with the proposed fuzzy logic gearshift schedule.
Technical Paper

Internal Model Control during Mode Transition Subject to Time Delay for Hybrid Electric Vehicles

2020-04-14
2020-01-0961
With the rapid development of series-parallel hybrid electric vehicles (SPHEVs), mode transition from pure electrical drive to hybrid drive has attracted considerable attention. The presence of time delay due to response capacity of actuators and signal transmission of communication may cause decrease of speed tracking accuracy, even instable dynamics. Consequently, drivability of the SPHEV is unacceptable, and durability of the components is reduced. So far, plenty of control strategies have been proposed for mode transition, however, no previous research has been reported to deal with the time delay during mode transition. In this paper, a dynamic model with time delay of hybrid electric system is established. Next, a mode transition time-delay controller is proposed based on a two degree of freedom internal model controller (2-DOF-IMC).
Technical Paper

Advanced Bench Test Methodology for Generating Wet Clutch Torque Transfer Functions for Enhanced Drivability Simulations

2019-12-19
2019-01-2340
A wet clutch continues to play a critical role for step-ratio automatic transmissions and finds new utilities in hybrid and electrified propulsion systems. A torque transfer function is often employed in practice for sophisticated clutch slip controls. It provides a simple, yet practical framework to represent clutch torque as a function of actuator force. An accurate transfer function is also increasingly desired in today's vehicle design process to enable upfront assessment of clutch controls through simulations. The most common approach is based on Coulomb's linear friction model, where the coefficients are adaptively identified based on vehicle data. However, it is generally difficult to tune Coulomb's model for hydrodynamic behaviors even if the reference vehicle data are available. It also remains a challenge to produce in-vehicle clutch behaviors on a component test bench to determine realistic transfer function before prototype vehicles are built.
Technical Paper

Design of Experiments for Effects and Interactions during Brake Emissions Testing Using High-Fidelity Computational Fluid Dynamics

2019-09-15
2019-01-2139
The investigation and measurement of particle emissions from foundation brakes require the use of a special adaptation of inertia dynamometer test systems. To have proper measurements for particle mass and particle number, the sampling system needs to minimize transport losses and reduce residence times inside the brake enclosure. Existing models and spreadsheets estimate key transport losses (diffusion, turbophoretic, contractions, gravitational, bends, and sampling isokinetics). A significant limitation of such models is that they cannot assess the turbulent flow and associated particle dynamics inside the brake enclosure; which are anticipated to be important. This paper presents a Design of Experiments (DOE) approach using Computational Fluid Dynamics (CFD) to predict the flow within a dynamometer enclosure under relevant operating conditions. The systematic approach allows the quantification of turbulence intensity, mean velocity profiles, and residence times.
Technical Paper

Energy-Efficient Traction Induction Machine Control

2019-04-02
2019-01-0598
The article solves the problem of increasing the energy efficiency of the traction electric drive in the low load conditions. The set objective is achieved by analogy with internal combustion engines by decreasing the consumed energy using the amplitude control of the three-phase voltage of the induction machine. The basis of the amplitude control is laid by the constancy criterion of the overload capacity with respect to the electromagnetic torque, which provides a reliable reserve from a "breakdown" of the induction machine mode in a wide range of speeds and loads. The control system of the traction electric drive contains a reference model of electromechanical energy conversion represented by the generalized equations of the instantaneous balance of the active and reactive power and the mechanical load. The induction machine is controlled by two adaptive variables: the electromagnetic torque and the voltage amplitude.
Technical Paper

Application of Empirical Asperity Contact Model to High Fidelity Wet Clutch System Simulations

2019-04-02
2019-01-1301
Wet clutches are complex hydrodynamic devices used in both conventional and electrified drivetrain systems. They couple or de-couple powertrain components for applications such as automatic shifting, engine disconnect and torque vectoring. Clutch engagement behaviors vary greatly, depending on design parameters and operating conditions. Because of their direct impact on vehicle drivability and fuel economy, a predictive CAE model is desired for enabling analytical design verification processes. During engagement, a wet clutch transmits torque through viscous shear and asperity contact. A conventional Coulomb’s model, which is routinely utilized in shift simulations, is inadequate to capture non-linear hydrodynamic effects for higher fidelity analysis. Extensive research has been conducted over the years to derive hydrodynamic torque transfer models based on 1D squeeze film or 3D CFD. They are typically coupled with an elastic asperity contact model for mechanical torque transfer.
Technical Paper

Energy Management Optimization for Plug-In Hybrid Electric Vehicles Based on Real-World Driving Data

2019-04-02
2019-01-0161
Excellent energy consumption performance of a plug-in hybrid electric vehicle (PHEV) is usually attributed to its hybrid drive mode. However, the factors including vehicle performance, driver behavior and traffic status have been shown to cause unsatisfactory performance. This phenomenon leads to a necessity of study on energy consumption control strategies under real-world driving conditions. This paper proposes a new approach for energy management optimization of plug-in hybrid electric vehicles based on real-world driving data for two purposes. One is for improving the energy consumption of PHEV under real-world driving conditions and the other is for reducing the computational complexity of optimization methods in simulation models. In this process, the paper collected real-world driving record data from 180 drivers within 6 months. Then the principal component analysis (PCA) was employed to extract and define the hidden factors from the initial real-world driving data.
Journal Article

Sensations Associated with Motion Sickness Response during Passenger Vehicle Operations on a Test Track

2019-04-02
2019-01-0687
Motion sickness in road vehicles may become an increasingly important problem as automation transforms drivers into passengers. The University of Michigan Transportation Research Institute has developed a vehicle-based platform to study motion sickness in passenger vehicles. A test-track study was conducted with 52 participants who reported susceptibility to motion sickness. The participants completed in-vehicle testing on a 20-minute scripted, continuous drive that consisted of a series of frequent 90-degree turns, braking, and lane changes at the U-M Mcity facility. In addition to quantifying their level of motion sickness on a numerical scale, participants were asked to describe in words any motion-sickness-related sensations they experienced.
Journal Article

Development of Empirical Asperity Contact Model for Wet Friction Material

2019-04-02
2019-01-0346
A wet clutch couples or decouples gear elements to alter torque paths in an automatic transmission system. During the gear shifting event, the clutch torque is directly transmitted to the output shaft. Hence, clutch torque heavily influences the dynamics of the transmission. In order to evaluate the behavior of the transmission early and efficiently, the development process increasingly relies on high-fidelity transmission system simulations with added complexity. However, a wet clutch continues to be modeled using Coulomb’s friction in a typical shift simulation. Its linear framework does not physically represent non-linear hydrodynamic effects due to the presence of oil layer during clutch engagement. To make up the lack of physics, Coulomb’s clutch model often requires extensive tuning to match actual shift behaviors.
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