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Technical Paper

On-Road Testing to Characterize Speed-Following Behavior in Production Automated Vehicles

2024-04-09
2024-01-1963
A fully instrumented Tesla Model 3 was used to collect thousands of hours of real-world automated driving data, encompassing both Autopilot and Full Self-Driving modes. This comprehensive dataset included vehicle operational parameters from the data busses, capturing details such as powertrain performance, energy consumption, and the control of advanced driver assistance systems (ADAS). Additionally, interactions with the surrounding traffic were recorded using a perception kit developed in-house equipped with LIDAR and a 360-degree camera system. We collected the data as part of a larger program to assess energy-efficient driving behavior of production connected and automated vehicles. One important aspect of characterizing the test vehicle is predicting its car-following behavior. Using both uncontrolled on-road tests and dedicated tests with a lead car performing set speed maneuvers, we tuned conventional adaptive cruise control (ACC) equations to fit the vehicle’s behavior.
Technical Paper

Analyzing the Expense: Cost Modeling for State-of-the-Art Electric Vehicle Battery Packs

2024-04-09
2024-01-2202
The Battery Performance and Cost Model (BatPaC), developed by Argonne National Laboratory, is a versatile tool designed for lithium-ion battery (LIB) pack engineering. It accommodates user-defined specifications, generating detailed bill-of-materials calculations and insights into cell dimensions and pack characteristics. Pre-loaded with default data sets, BatPaC aids in estimating production costs for battery packs produced at scale (5 to 50 GWh annually). Acknowledging inherent uncertainties in parameters, the tool remains accessible and valuable for designers and engineers. BatPaC plays a crucial role in National Highway Transportation Traffic Safety Administration (NHTSA) regulatory assessments, providing estimated battery pack manufacturing costs and weight metrics for electric vehicles. Integrated with Argonne's Autonomie simulations, BatPaC streamlines large-scale processes, replacing traditional models with lookup tables.
Technical Paper

Vehicle Lightweighting Impacts on Energy Consumption Reduction Potential Across Advanced Vehicle Powertrains

2024-04-09
2024-01-2266
The National Highway Traffic Safety Administration (NHTSA) plays a crucial role in guiding the formulation of Corporate Average Fuel Economy (CAFE) standards, and at the forefront of this regulatory process stands Argonne National Laboratory (Argonne). Argonne, a U.S. Department of Energy (DOE) research institution, has developed Autonomie—an advanced and comprehensive full-vehicle simulation tool that has solidified its status as an industry standard for evaluating vehicle performance, energy consumption, and the effectiveness of various technologies. Under the purview of an Inter-Agency Agreement (IAA), the DOE Argonne Site Office (ASO) and Argonne have assumed the responsibility of conducting full-vehicle simulations to support NHTSA's CAFE rulemaking initiatives. This paper introduces an innovative approach that hinges on a large-scale simulation process, encompassing standard regulatory driving cycles tailored to various vehicle classes and spanning diverse timeframes.
Technical Paper

Component Sizing Optimization Based on Technological Assumptions for Medium-Duty Electric Vehicles

2024-04-09
2024-01-2450
In response to the stipulations of the Energy Policy and Conservation Act and the global momentum toward carbon mitigation, there has been a pronounced tightening of fuel economy standards for manufacturers. This stricter regulation is coupled with an accelerated transition to electric vehicles, catalyzed by advances in electrification technology and a decline in battery cost. Improvements in the fuel economy of medium- and heavy-duty vehicles through electrification are particularly noteworthy. Estimating the magnitude of fuel economy improvements that result from technological advances in these vehicles is key to effective policymaking. In this research, we generated vehicle models based on assumptions regarding advanced transportation component technologies and powertrains to estimate potential vehicle-level fuel savings. We also developed a systematic approach to evaluating a vehicle’s fuel economy by calibrating the size of the components to satisfy performance requirements.
Technical Paper

Impact of Advanced Technologies on Energy Consumption of Advanced Electrified Medium-Duty Vehicles

2024-04-09
2024-01-2453
The National Highway Traffic Safety Administration (NHTSA) has been leading U.S. efforts related to the rulemaking process for Corporate Average Fuel Economy (CAFE) standards. Argonne National Laboratory, a U.S. Department of Energy (DOE) national laboratory, has developed a full-vehicle simulation tool called Autonomie that has become one of the industry standard tools for analyzing vehicle performance, energy consumption, and technology effectiveness. Through an Interagency Agreement, the DOE Argonne Site Office and Argonne National Laboratory have been tasked with conducting full vehicle simulation to support NHTSA CAFE rulemaking. This paper presents an innovative approach focused on large-scale simulation processes spanning standard regulatory driving cycles, diverse vehicle classes, and various timeframes. A key element of this approach is Autonomie’s capacity to integrate advanced engine technologies tailored to specific vehicle classes and powertrains.
Technical Paper

Powering Tomorrow's Light, Medium, and Heavy-Duty Vehicles: A Comprehensive Techno-Economic Examination of Emerging Powertrain Technologies

2024-04-09
2024-01-2446
This paper presents a comprehensive analysis of emerging powertrain technologies for a wide spectrum of vehicles, ranging from light-duty passenger vehicles to medium and heavy-duty trucks. The study focuses on the anticipated evolution of these technologies over the coming decades, assessing their potential benefits and impact on sustainability. The analysis encompasses simulations across a wide range of vehicle classes, including compact, midsize, small SUVs, midsize SUVs, and pickups, as well as various truck types, such as class 4 step vans, class 6 box trucks, and class 8 regional and long-haul trucks. It evaluates key performance metrics, including fuel consumption, estimated purchase price, and total cost of ownership, for these vehicles equipped with advanced powertrain technologies such as mild hybrid, full hybrid, plug-in hybrid, battery electric, and fuel cell powertrains.
Technical Paper

Energy Savings Impact of Eco-Driving Control Based on Powertrain Characteristics in Connected and Automated Vehicles: On-Track Demonstrations

2024-04-09
2024-01-2606
This research investigates the energy savings achieved through eco-driving controls in connected and automated vehicles (CAVs), with a specific focus on the influence of powertrain characteristics. Eco-driving strategies have emerged as a promising approach to enhance efficiency and reduce environmental impact in CAVs. However, uncertainty remains about how the optimal strategy developed for a specific CAV applies to CAVs with different powertrain technologies, particularly concerning energy aspects. To address this gap, on-track demonstrations were conducted using a Chrysler Pacifica CAV equipped with an internal combustion engine (ICE), advanced sensors, and vehicle-to-infrastructure (V2I) communication systems, compared with another CAV, a previously studied Chevrolet Bolt electric vehicle (EV) equipped with an electric motor and battery.
Technical Paper

Modeling Pre-Chamber Assisted Efficient Combustion in an Argon Power Cycle Engine

2024-04-09
2024-01-2690
The Argon Power Cycle (APC) is a novel zero-emission closed-loop argon recirculating engine cycle which has been developed by Noble Thermodynamics Systems, Inc. It provides a significant gain in indicated thermal efficiency of the reciprocating engine by breathing oxygen and argon rather than air. The use of argon, a monatomic gas, greatly increases the specific heat ratio of the working fluid, resulting in a significantly higher ideal Otto cycle efficiency. This technology delivers a substantial improvement in reciprocating engine performance, maximizing the energy conversion of fuel into useful work. Combined Heat and Power (CHP) operating under the APC represents a promising solution to realize a net-zero-carbon future, providing the thermal energy that hard-to-electrify manufacturing processes need while at the same time delivering clean, dispatchable, and efficient power.
Technical Paper

Computational Investigation of Hydrogen-Air Mixing in a Large-Bore Locomotive Dual Fuel Engine

2024-04-09
2024-01-2694
The internal combustion engine (ICE) has long dominated the heavy-duty sector by using liquid fossil fuels such as diesel but global commitments by countries and OEMs to reduce lifecycle carbon dioxide (CO2) emissions has garnered interest in alternative fuels like hydrogen. Hydrogen is a unique gaseous fuel that contains zero carbon atoms and has desired thermodynamic properties of high energy density per unit mass and high flame speeds. However, there are challenges related to its adoption to the heavy-duty sector as a drop-in fuel replacement for compression ignition (CI) diesel combustion given its high autoignition resistance. To overcome this fundamental barrier, engine manufacturers are exploring dual fuel combustion engines by substituting a fraction of the diesel fuel with hydrogen which enables fuel flexibility when there is no infrastructure and retrofittability to existing platforms.
Technical Paper

Impact of a Split-Injection Strategy on Energy-Assisted Compression-Ignition Combustion with Low Cetane Number Sustainable Aviation Fuels

2024-04-09
2024-01-2698
The influence of a split-injection strategy on energy-assisted compression-ignition (EACI) combustion of low-cetane number sustainable aviation fuels was investigated in a single-cylinder direct-injection compression-ignition engine using a ceramic ignition assistant (IA). Two low-cetane number fuels were studied: a low-cetane number alcohol-to-jet (ATJ) sustainable aviation fuel (SAF) with a derived cetane number (DCN) of 17.4 and a binary blend of ATJ with F24 (Jet-A fuel with military additives, DCN 45.8) with a blend DCN of 25.9 (25 vol.% F24, 75 vol.% ATJ). A pilot injection mass sweep (3.5-7.0 mg) with constant total injection mass and an injection dwell sweep (1.5-3.0 ms) with fixed main injection timing was performed. Increasing pilot injection mass was found to reduce cycle-to-cycle combustion phasing variability by promoting a shorter and more repeatable combustion event for the main injection with a shorter ignition delay.
Technical Paper

Impact of Advanced Engine Technologies on Energy Consumption Reduction Potentials

2024-04-09
2024-01-2825
The establishment of Corporate Average Fuel Economy (CAFE) standards by the Energy Policy and Conservation Act (EPCA) of 1975 marked a pivotal moment in the automotive industry's pursuit of greater fuel efficiency. The responsibility for the development and enforcement of these standards was assigned to the U.S. Department of Transportation (DOT), with the National Highway Traffic Safety Administration (NHTSA) assuming a critical role in their oversight and implementation. In collaboration with Argonne National Laboratory (Argonne), supported by the U.S. Department of Energy (DOE), significant strides have been made in advancing fuel efficiency through the development of Autonomie, a leading full-vehicle simulation tool. Through an Inter-Agency Agreement between the DOE Argonne Site Office and Argonne, comprehensive full-vehicle simulations are conducted to support NHTSA's CAFE rulemaking processes.
Technical Paper

Comprehensive Thermal Modeling and Analysis of a 2019 Nissan Leaf Plus for Enhanced Battery Electric Vehicle Performance

2024-04-09
2024-01-2403
With the increasing demand for Battery Electric Vehicles (BEVs) capable of extended mileage, optimizing their efficiency has become paramount for manufacturers. However, the challenge lies in balancing the need for climate control within the cabin and precise thermal regulation of the battery, which can significantly reduce a vehicle's driving range, often leading to energy consumption exceeding 50% under severe weather conditions. To address these critical concerns, this study embarks on a comprehensive exploration of the impact of weather conditions on energy consumption and range for the 2019 Nissan Leaf Plus. The primary objective of this research is to enhance the understanding of thermal management for BEVs by introducing a sophisticated thermal management system model, along with detailed thermal models for both the battery and the cabin.
Technical Paper

Comprehensive Cradle to Grave Life Cycle Analysis of On-Road Vehicles in the United States Based on GREET

2024-04-09
2024-01-2830
To properly compare and contrast the environmental performance of one vehicle technology against another, it is necessary to consider their production, operation, and end-of-life fates. Since 1995, Argonne’s GREET® life cycle analysis model (Greenhouse gases, Regulated Emissions, and Energy use in Technologies) has been annually updated to model and refine the latest developments in fuels and materials production, as well as vehicle operational and composition characteristics. Updated cradle-to-grave life cycle analysis results from the model’s latest release are described for a wide variety of fuel and powertrain options for U.S. light-duty and medium/heavy-duty vehicles. Light-duty vehicles include a passenger car, sports utility vehicle (SUV), and pick-up truck, while medium/heavy-duty vehicles include a Class 6 pickup-and-delivery truck, Class 8 day-cab (regional) truck, and Class 8 sleeper-cab (long-haul) truck.
Technical Paper

Investigation of Premixed Fuel Composition and Pilot Reactivity Impact on Diesel Pilot Ignition in a Single-Cylinder Compression Ignition Engine

2023-04-11
2023-01-0282
This work experimentally investigates the impact of premixed fuel composition (methane/ethane, methane/propane, and methane/hydrogen mixtures having equivalent chemical energy) and pilot reactivity (cetane number) on diesel-pilot injection (DPI) combustion performance and emissions, with an emphasis on the pilot ignition delay (ID). To support the experimental pilot ignition delay trends, an analysis technique known as Mixing Line Concept (MLC) was adopted, where the cold diesel surrogate and hot premixed charge are envisioned to mix in a 0-D constant volume reactor to account for DPI mixture stratification. The results show that the dominant effect on pilot ignition is the pilot fuel cetane number, and that the premixed fuel composition plays a minor role. There is some indication of a physical effect on ignition for cases containing premixed hydrogen.
Technical Paper

Trade-Offs and Opportunities to Improve Hybrid Vehicle Performance, Cost and Fuel Economy through Better Component Technology and Sizing

2023-04-11
2023-01-0477
Hybrid electric vehicles (HEVs) have seen tremendous improvements in performance, fuel economy and cost over the last two decades. As battery and motor prices decrease, HEVs are likely to be even more attractive to consumers. This study considers how HEVs can improve and whether advancements in engines and other components will play a large role in the HEV segment. Past studies have relied on a rule-based component sizing approach for hybrids to meet certain performance criteria. By going beyond this approach, we can explore the design space by varying engine power and electric drivetrain power. This can provide more insights into the fuel-saving potential of HEVs, and the trade-offs required on performance or cost characteristics to achieve those savings. In this study, we examine the fuel-saving potential of three main hybrid powertrain architectures (parallel, series, and power-split) with varying degrees of hybridization (DOH) and using various engine technologies.
Technical Paper

Exploration of Fuel Property Impacts on the Combustion of Late Post Injections Using Binary Blends and High-Reactivity Ether Bioblendstocks

2023-04-11
2023-01-0264
In this study, the impacts of fuel volatility and reactivity on combustion stability and emissions were studied in a light-duty single-cylinder research engine for a three-injection catalyst heating operation strategy with late post-injections. N-heptane and blends of farnesane/2,2,4,4,6,8,8-heptamethylnonane were used to study the impacts of volatility and reactivity. The effect of increased chemical reactivity was also analysed by comparing the baseline #2 diesel operation with a pure blend of mono-ether components (CN > 100) representative of potential high cetane oxygenated bioblendstocks and a 25 vol.% blend of the mono-ether blend and #2 diesel with a cetane number (CN) of 55. At constant reactivity, little to no variation in combustion performance was observed due to differences in volatility, whereas increased reactivity improved combustion stability and efficiency at late injection timings.
Technical Paper

Combined Impacts of Engine Speed and Fuel Reactivity on Energy-Assisted Compression-Ignition Operation with Sustainable Aviation Fuels

2023-04-11
2023-01-0263
The combined impacts of engine speed and fuel reactivity on energy-assisted compression-ignition (EACI) combustion using a commercial off-the-shelf (COTS) ceramic glow plug for low-load operation werexxz investigated. The COTS glow plug, used as the ignition assistant (IA), was overdriven beyond its conventional operation range. Engine speed was varied from 1200 RPM to 2100 RPM. Three fuel blends consisting of a jet-A fuel with military additives (F24) and a low cetane number alcohol-to-jet (ATJ) sustainable aviation fuel (SAF) were tested with cetane numbers (CN) of 25.9, 35.5, and 48.5. The ranges of engine speed and fuel cetane numbers studied are significantly larger than those in previous studies of EACI or glow-plug assisted combustion, and the simultaneous variation of engine speed and fuel reactivity are unique to this work. For each speed and fuel, a single-injection of fixed mass was used and the start of injection (SOI) was swept for each IA power.
Journal Article

Zero Dimension Heat Release Modeling for Gasoline, Ethanol, Isobutanol and Diisobutylene Operating in Compression Ignition with Varying Injection Strategies

2023-04-11
2023-01-0188
Gasoline compression ignition shows great potential in reducing NOx and soot emissions with competitive thermal efficiency by leveraging the properties of gasoline fuels and the high compression ratio of compression ignition engines operating air-dilute. Meanwhile, its control becomes challenging due to not only the properties of different gasoline-type fuels but also the impacts of injection strategies on the in-cylinder reactivity. As such, a computationally efficient zero-dimension combustion model can significantly reduce the cost of control development. In this study, a previously developed zero-dimension combustion model for gasoline compression ignition was extended to multiple gasoline-type fuel blends and a port fuel injection/direct fuel injection strategy. Tests were conducted on a 12.4-liter heavy-duty engine with five fuel blends.
Journal Article

Empirical Equations of Changes in Aerodynamic Drag Based on Direct On-Track Road Load Measurements for Multi-Vehicle Platoons

2023-04-11
2023-01-0830
Considerable effort is currently being focused on emerging vehicle automation technologies. Engineers are making great strides in improving safety and reliability, but they are also exploring how these new technologies can enhance energy efficiency. This study focuses on the changes in aerodynamic drag associated with coordinated driving scenarios, also known as “platooning.” To draw sound conclusions in simulation or experimental studies where vehicle speed and gaps are controlled and coordinated, it is necessary to have a robust quantitative understanding of the road load changes associated with each vehicle in the platoon. Many variables affect the drag of each vehicle, such as each gap length, vehicle type/size, vehicle order and number of vehicles in the platoon. The effect is generally understood, but there are limited supporting data in the literature from actual test vehicles driving in formation.
Journal Article

Development of a Supercharged Octane Number and a Supercharged Octane Index

2023-04-11
2023-01-0251
Gasoline knock resistance is characterized by the Research and Motor Octane Number (RON and MON), which are rated on the CFR octane rating engine at naturally aspirated conditions. However, modern automotive downsized boosted spark ignition (SI) engines generally operate at higher cylinder pressures and lower temperatures relative to the RON and MON tests. Using the naturally aspirated RON and MON ratings, the octane index (OI) characterizes the knock resistance of gasolines under boosted operation by linearly extrapolating into boosted “beyond RON” conditions via RON, MON, and a linear regression K factor. Using OI solely based on naturally aspirated RON and MON tests to extrapolate into boosted conditions can lead to significant errors in predicting boosted knock resistance between gasolines due to non-linear changes in autoignition and knocking characteristics with increasing pressure conditions.
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