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Technical Paper

Improvement of PN Filtration Efficiency of Coated GPF – Study of Improvement of PN Filtration Efficiency and Reduction of Pressure Drop

2023-09-29
2023-32-0124
This research aimed to improve the PN filtration efficiency of a catalyst coated gasoline particulate filter (cGPF) to meet the next generation of emissions regulations for internal combustion engines. This paper proposes a concept that improves the PN filtration performance while maintaining low pressure drop by forming a thin PM trap layer on the surface of the cGPF substrate. The design guidelines for the coating particle size and coating amount of the PM trap layer were investigated, and actual manufacturing issues were also identified. The validity of this concept and guidelines was then verified on an actual vehicle.
Technical Paper

Development of a Multiple Injection Strategy for Heated Gasoline Compression Ignition (HGCI)

2023-04-11
2023-01-0277
A multiple-injection combustion strategy has been developed for heated gasoline direct injection compression ignition (HGCI). Gasoline was injected into a 0.4L single cylinder engine at a fuel pressure of 300bar. Fuel temperature was increased from 25degC to a temperature of 280degC by means of electric injector heater. This approach has the potential of improving fuel efficiency, reducing harmful CO and UHC as well as particulate emissions, and reducing pressure rise rates. Moreover, the approach has the potential of reducing fuel system cost compared to high pressure (>500bar) gasoline direct injection fuel systems available in the market for GDI SI engines that are used to reduce particulate matter. In this study, a multiple injection strategy was developed using electric heating of the fuel prior to direct fuel injection at engine speed of 1500rpm and load of 12.3bar IMEP.
Technical Paper

Development of Aerodynamic Drag Reduction around Rear Wheel

2021-04-06
2021-01-0962
Due to new CO2 regulations and increasing demand for improved fuel economy, reducing aerodynamic drag has become more critical. Aerodynamic drag at the rear of the vehicle accounts for approximately 40% of overall aerodynamic drag due to low base pressure in the wake region. Many studies have focused on the wake region structure and shown that drag reduction modifications such as boattailing the rear end and sharpening the rear edges of the vehicle are effective. Despite optimization using such modifications, recent improvements in the aerodynamic drag coefficient (Cd) seem to have plateaued. One reason for this is the fact that vehicle design is oriented toward style and practicality. Hence, maintaining flexibility of design is crucial to the development of further drag reduction modifications. The purpose of this study was to devise a modification to reduce rear drag without imposing additional design restrictions on the upper body.
Technical Paper

Development of Low Pressure and High Performance GPF Catalyst

2018-04-03
2018-01-1261
Awareness of environmental protection with respect to the particulate number (PN) in the exhaust emissions of gasoline direct injection (GDI) engine vehicles has increased. In order to decrease the emission of particulate matter (PM), suppressing emissions by improving engine combustion, and/or filtering PM with a gasoline particulate filter (GPF) is effective. This paper describes the improvement of the coated GPF to reduce pressure drop while securing three-way performance and PN filtration efficiency. It was necessary to load a certain amount of washcoat on the GPF to add the three-way function, but this led to an increase in pressure drop that affected engine power. The pressure drop was influenced by the gas permeation properties of the filter wall.
Technical Paper

Low Frequency Airborne Panel Contribution Analysis and Vehicle Body Sensitivity to Exhaust Nnoise

2017-06-05
2017-01-1865
The tendency for car engines to reduce the cylinder number and increase the specific torque at low rpm has led to significantly higher levels of low frequency pulsation from the exhaust tailpipe. This is a challenge for exhaust system design, and equally for body design and vehicle integration. The low frequency panel noise contributions were identified using pressure transmissibility and operational sound pressure on the exterior. For this the body was divided into patches. For all patches the pressure transmissibility across the body panels into the interior was measured as well as the sound field over the entire surface of the vehicle body. The panel contributions, the pressure distribution and transmissibility distribution information were combined with acoustic modal analysis in the cabin, providing a better understanding of the airborne transfer.
Journal Article

Development of a New Ceramic Substrate with Gas Flow Control Functionality

2017-03-28
2017-01-0919
Emission regulations in many countries and regions around the world are becoming stricter in reaction to the increasing awareness of environment protections, and it has now become necessary to improve the performance of catalytic converters to achieve these goals. A catalytic converter is composed of a catalytically active material coated onto a ceramic honeycomb-structured substrate. Honeycomb substrates play the role of ensuring intimate contact between the exhaust gas and the catalyst within the substrate’s flow channels. In recent years, high-load test cycles have been introduced which require increased robustness to maintain low emissions during the wide range of load changes. Therefore, it is extremely important to increase the probability of contact between the exhaust gas and catalyst. To achieve this contact, several measures were considered such as increasing active sites or geometrical surface areas by utilizing substrates with higher cell densities or larger volumes.
Journal Article

Improvement of Ride Comfort by Unsprung Negative Skyhook Damper Control Using In-Wheel Motors

2016-04-05
2016-01-1678
Vehicles equipped with in-wheel motors (IWMs) are capable of independent control of the driving force at each wheel. These vehicles can also control the motion of the sprung mass by driving force distribution using the suspension reaction force generated by IWM drive. However, one disadvantage of IWMs is an increase in unsprung mass. This has the effect of increasing vibrations in the 4 to 8 Hz range, which is reported to be uncomfortable to vehicle occupants, thereby reducing ride comfort. This research aimed to improve ride comfort through driving force control. Skyhook damper control is a typical ride comfort control method. Although this control is generally capable of reducing vibration around the resonance frequency of the sprung mass, it also has the trade-off effect of worsening vibration in the targeted mid-frequency 4 to 8 Hz range. This research aimed to improve mid-frequency vibration by identifying the cause of this adverse effect through the equations of motion.
Technical Paper

Driver Demand: Eye Glance Measures

2016-04-05
2016-01-1421
This study investigated driver glances while engaging in infotainment tasks in a stationary vehicle while surrogate driving: watching a driving video recorded from a driver’s viewpoint and projected on a large screen, performing a lane-tracking task, and performing the Tactile Detection Response Task (TDRT) to measure attentional effects of secondary tasks on event detection and response. Twenty-four participants were seated in a 2014 Toyota Corolla production vehicle with the navigation system option. They performed the lane-tracking task using the vehicle’s steering wheel, fitted with a laser pointer to indicate wheel movement on the driving video. Participants simultaneously performed the TDRT and a variety of infotainment tasks, including Manual and Mixed-Mode versions of Destination Entry and Cancel, Contact Dialing, Radio Tuning, Radio Preset selection, and other Manual tasks. Participants also completed the 0-and 1-Back pure auditory-vocal tasks.
Technical Paper

Efficient Direct Yaw Moment Control during Acceleration and Deceleration while Turning (First Report)

2016-04-05
2016-01-1674
The research described in this paper aimed to study the cornering resistance and dissipation power on the tire contact patch, and to develop an efficient direct yaw moment control (DYC) during acceleration and deceleration while turning. A previously reported method [1], which formulates the cornering resistance in steady-state cornering, was extended to so-called quasi steady-state cornering that includes acceleration and deceleration while turning. Simulations revealed that the direct yaw moment reduces the dissipation power due to the load shift between the front and rear wheels. In addition, the optimum direct yaw moment cancels out the understeer augmented by acceleration. In contrast, anti-direct yaw moment optimizes the dissipation power during decelerating to maximize kinetic energy recovery. The optimization method proved that the optimum direct yaw moment can be achieved by equalizing the slip vectors of all the wheels.
Technical Paper

Effects of Next-Generation Bio Diesel Fuel on the Engine Performance

2015-09-01
2015-01-1928
Hydrotreated Vegetable Oil (HVO) and Sugar-to-Diesel as next-generation bio diesel fuels consist of normal and iso-paraffin, and those carbon number of paraffinic hydrocarbons and distillation characteristics are narrow distribution. These characteristics would cause to deteriorate the evaporation and mixture with air and fuel. Therefore, in this study, the effects of normal paraffin (Tridecane) and iso-paraffin (HVO) on emission characteristics and cold start performance in a diesel engine were investigated by engine dynamometer tests, cold start vehicle tests, and spray analyzer tests. From the results, it was found that normal and iso-paraffin are beneficial for HC, CO, Smoke emission reduction. In addition, isomerization is effective for the diesel engine to fulfill cold start performance, since normal paraffin of narrow carbon number distribution became solidified under low temperature and high pressure condition in a common rail system.
Journal Article

Analysis of Piston Friction in Internal Combustion Engine

2013-10-14
2013-01-2515
The purpose of this study is to analyze the piston skirt friction reduction effect of a diamond-like carbon (DLC)-coated wrist pin. The floating liner method and elasto-hydrodynamic lubrication (EHL) simulation were used to analyze piston skirt friction. The experimental results showed that a DLC-coated wrist pin reduced cylinder liner friction, and that this reduction was particularly large at low engine speeds and large pin offset conditions. Friction was particularly reduced at around the top and bottom dead center positions (TDC and BDC). EHL simulation confirmed that a DLC-coated wrist pin affects the piston motion and reduces the contact pressure between the piston skirt and cylinder liner.
Technical Paper

Effect of Intake Pressure and Temperature on the Auto-Ignition of Fuels with Different Cetane Number and Volatility

2012-04-16
2012-01-1317
This paper investigates the effect of boost pressure and intake temperature on the auto-ignition of fuels with a wide range of properties. The fuels used in this investigation are ULSD (CN 45), FT-SPK (CN 61) and two blends of JP-8 (with CN 25 and 49). Detailed analysis of in-cylinder pressure and rate of heat release traces are made to correlate the effect of intake pressure and injection strategy on the events immediately following start of injection leading to combustion. A CFD model is applied to track the effect of intake pressure and injection strategy on the formation of different chemical species and study their role and contribution in the auto-ignition reactions. Results from a previous investigation on the effect of intake temperature on auto-ignition of these fuels are compared with the results of this investigation.
Technical Paper

Ignition Characteristics of Hydrogen Jets in an Argon-Oxygen Atmosphere

2012-04-16
2012-01-1312
The ignition delay and combustion characteristics of hydrogen jets in an argon-oxygen atmosphere were investigated to provide fundamental data for operating an argon-circulated hydrogen internal combustion engine. Experiments were conducted in a constant-volume combustion vessel to study the effects of ambient temperature, ambient pressure, oxygen concentration and injection pressure on a pre-burning system. The hydrogen-jet penetration and flame were also investigated based on high-speed shadowgraph images. The experimental results indicated that the ignition delay (τ) increases as the ambient temperature (Ti) decreases, similar to the results obtained in an air atmosphere. The heat-release rate results also exhibited similar trends.
Journal Article

Calibration and Validation of a Diesel Oxidation Catalyst Model: from Synthetic Gas Testing to Driving Cycle Applications

2011-04-12
2011-01-1244
To meet future stringent emission regulations such as Euro6, the design and control of diesel exhaust after-treatment systems will become more complex in order to ensure their optimum operation over time. Moreover, because of the strong pressure for CO₂ emissions reduction, the average exhaust temperature is expected to decrease, posing significant challenges on exhaust after-treatment. Diesel Oxidation Catalysts (DOCs) are already widely used to reduce CO and hydrocarbons (HC) from diesel engine emissions. In addition, DOC is also used to control the NO₂/NOx ratio and to generate the exothermic reactions necessary for the thermal regeneration of Diesel Particulate Filter (DPF) and NOx Storage and Reduction catalysts (NSR). The expected temperature decrease of diesel exhaust will adversely affect the CO and unburned hydrocarbons (UHC) conversion efficiency of the catalysts. Therefore, the development cost for the design and control of new DOCs is increasing.
Technical Paper

Occupant Kinematics and Estimated Effectiveness of Side Airbags in Pole Side Impacts Using a Human FE Model with Internal Organs

2008-11-03
2008-22-0015
When a car collides against a pole-like obstacle, the deformation pattern of the vehicle body-side tends to extend to its upper region. A possible consequence is an increase of loading to the occupant thorax. Many studies have been conducted to understand human thoracic responses to lateral loading, and injury criteria have been developed based on the results. However, injury mechanisms, especially those of internal organs, are not well understood. A human body FE model was used in this study to simulate occupant kinematics in a pole side impact. Internal organ parts were introduced into the torso model, including their geometric features, material properties and connections with other tissues. The mechanical responses of the model were validated against PMHS data in the literature. Although injury criterion for each organ has not been established, pressure level and its changes can be estimated from the organ models.
Journal Article

Characterization of Diesel Common Rail Spray Behavior for Single- and Double-hole Nozzles

2008-10-06
2008-01-2424
Double-hole nozzle and multiple injections have the potential for better fuel atomization and mixing in DI engine. In order to evaluate the behavior of the spray for the double-hole nozzles against traditional single-hole ones, high-speed spray visualization was carried out using a streak film camera and a copper vapor laser, and in combination with a long-distance camera when taking microscopic movies. The spray penetration and the cone angle were measured based on the images and compared for variable injection pressures, and for single and split injections, under ambient and elevated chamber pressure conditions. The results showed that the spray of the double-hole nozzle has comparable penetration but smaller cone angle when viewed from the nozzle end, compared to the single-hole nozzle with the same total hole discharge cross-sectional area. For microscopic view, it was observed that the interaction between the dual sprays is very dynamic.
Journal Article

Static and Dynamic Instabilities of Electrostatic Actuated MEMS Devices

2008-04-14
2008-01-0915
Fast and accurate characterization of stability regions and operational range with respect to pull-in voltage and displacement is critical in the design and development of MEMS resonators and switches. This paper presents a mathematical and computational procedure for modeling and analysis of static and dynamic instabilities of capacitive microdevices employing resonant microbeams. The mathematical model consists of a nonlinear microbeam under distributed electrostatic actuation and squeeze film damping. The coupled system is described by the nonlinear beam equation and a modified compressible Reynolds equation to account for the rarefied gas in the narrow gap between the microbeam and substrate. The Differential Quadrature Method (DQM) is used to discretize partial differential equations of motion and solve for static deflection, natural frequencies, static pull-in voltage, and quality factors for various encapsulation air pressures and applied DC voltages.
Journal Article

Measurement of Oil Film Pressure in the Main Bearings of an Operating Engine Using Thin-Film Sensors

2008-04-14
2008-01-0438
We developed a technique to measure oil film pressure distribution in engine main bearings using thin-film pressure sensors. The sensor is 7μm in thickness, and is processed on the surface of an aluminum alloy bearing. In order to increase the durability of the sensor, a layer of MoS2 and polyamide-imide was coated on thin-film sensors. This technique was applied to a 1.4L common-rail diesel engine operated at a maximum speed of 4,500r/min with a 100Nm full load, and the oil film pressure was monitored while the engine was operating. The measured pressure was compared with calculations based on hydrodynamic lubrication (HL) theory.
Journal Article

Development of a Test Method to Evaluate both Stiffness and Interaction of Compatibility Performance

2008-04-14
2008-01-0816
Compatibility is important in order to secure mutual protection in collisions between large and small vehicles. To enhance compatibility, good structural interaction and stiffness matching are important elements. This paper proposes a test method that uses a moving deformable barrier (MDB) to evaluate compatibility performance that includes not only structural interaction but also stiffness matching. This new deformable barrier is aimed at the simulation of offset Vehicle-to-Vehicle collisions with compact vehicles. This simulation is based on real world crash research, and takes into account three separate load interactions between the impacting vehicles. These areas of interaction include the impacting vehicle's power unit to the opposing vehicle's wheel, the impacting vehicle's lower rail to the opposing vehicle's lower rail, and the impacting vehicle's wheel to the opposing vehicle's power unit.
Journal Article

Particulate Matter Characterization Studies in an HSDI Diesel Engine under Conventional and LTC Regime

2008-04-14
2008-01-1086
Several mechanisms are discussed to understand the particulate matter (PM) characterization in a high speed, direct injection, single cylinder diesel engine using low sulfur diesel fuel. This includes their formation, size distribution and number density. Experiments were conducted over a wide range of injection pressures, EGR rates, injection timings and swirl ratios, therefore covering both conventional and low temperature combustion regimes. A micro dilution tunnel was used to immediately dilute a small part of the exhaust gases by hot air. A Scanning Mobility Particle Sizer (SMPS) was used to measure the particulate size distribution and number density. Particulate mass was measured with a Tapered Element Oscillating Microbalance (TEOM). Analysis was made of the root cause of PM characterization and their relationship with the combustion process under different operating conditions.
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