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Technical Paper

Development of a Multiple Injection Strategy for Heated Gasoline Compression Ignition (HGCI)

2023-04-11
2023-01-0277
A multiple-injection combustion strategy has been developed for heated gasoline direct injection compression ignition (HGCI). Gasoline was injected into a 0.4L single cylinder engine at a fuel pressure of 300bar. Fuel temperature was increased from 25degC to a temperature of 280degC by means of electric injector heater. This approach has the potential of improving fuel efficiency, reducing harmful CO and UHC as well as particulate emissions, and reducing pressure rise rates. Moreover, the approach has the potential of reducing fuel system cost compared to high pressure (>500bar) gasoline direct injection fuel systems available in the market for GDI SI engines that are used to reduce particulate matter. In this study, a multiple injection strategy was developed using electric heating of the fuel prior to direct fuel injection at engine speed of 1500rpm and load of 12.3bar IMEP.
Technical Paper

Potential of a Hydrogen Fueled Opposed-Piston Four Stroke (OP4S) Engine

2023-04-11
2023-01-0408
The aim of this study is to develop a pathway towards Hydrogen combustoin on an opposed-piston four stroke engine (OP4S) by using 1D simulation code from Gamma Technologies. By its configuration, the OP4S engine has significant thermal efficiency benefits versus conventional ICE. The benefit of the OP4S is reduced heat losses due to elimination of the cylinder head, which increase the brake thermal efficiency. A hydrogen-fueled (H2) opposed-piston four stroke (OP4S) engine was modeled using GTPower to determine the potential on performance, thermal efficiency and emissions targets. The 1D model was first validated on E10 gasoline using experimental data and was used to explore changes to fuel type in NG and H2, fueling location (TPI and DI), fuel mixture strength (stoichiometric and lean), for an optimized plenum volume and turbocharger selection.
Technical Paper

An Experimental Investigation on Aldehyde and Methane Emissions from Hydrous Ethanol and Gasoline Fueled SI Engine

2020-09-15
2020-01-2047
Use of ethanol as gasoline replacement can contribute to the reduction of nitrogen oxide (NOx) and carbon oxide (CO) emissions. Depending on ethanol production, significant reduction of greenhouse-gas emissions is possible. Concentration of certain species, such as unburned ethanol and acetaldehyde in the engine-out emissions are known to rise when ratio of ethanol to gasoline increases in the fuel. This research explores on hydrous ethanol fueled port-fuel injection (PFI) spark ignition (SI) engine emissions that contribute to photochemical formation of ozone, or so-called ozone precursors and the precursor of peroxyacetyl nitrates (PANs). The results are compared to engine operation on gasoline. Concentration obtained by FTIR gas analyzer, and mass-specific emissions of formaldehyde (HCHO), acetaldehyde (MeCHO) and methane (CH4) under two engine speed, four load and two spark advance settings are analyzed and presented.
Technical Paper

Surface Contamination Simulation for a Military Ground Vehicle

2019-04-02
2019-01-1075
Vehicle surface contamination can degrade not only soldier vision but also the effectiveness of camera and sensor systems mounted externally on the vehicle for autonomy and situational awareness. In order to control vehicle surface contamination, a better understanding of dust particle generation, transport and accumulation is necessary. The focus of the present work is simulation of vehicle surface contamination on the rear part of the vehicle due to the interaction of the combat vehicle track with the ground and dust in the surrounding ambient atmosphere. A notional tracked military vehicle is used for the Computational fluid dynamics (CFD) simulation. A CFD methodology with one-way-coupled Lagrangian particle modeling is used. The simulation is initially run with only air flow to solve the air pressure, velocity, and turbulence quantities in a steady state condition.
Technical Paper

Numerical Investigation of Natural Gas-Diesel Dual Fuel Engine with End Gas Ignition

2018-04-03
2018-01-0199
The present study helps to understand the local combustion characteristics of PREmixed Mixture Ignition in the End-gas Region (PREMIER) combustion mode while using increasing amount of natural gas as a diesel substitute in conventional CI engine. In order to reduce NOx emission and diesel fuel consumption micro-pilot diesel injection in premixed natural gas-air mixture is a promising technique. New strategy has been employed to simulate dual fuel combustion which uses well established combustion models. Main focus of the simulation is at detection of an end gas ignition, and creating an unified modeling approach for dual fuel combustion. In this study G-equation flame propagation model is used with detailed chemistry in order to detect end-gas ignition in overall low temperature combustion. This combustion simulation model is validated using comparison with experimental data for dual fuel engine.
Technical Paper

Simulation of Dual-Fuel-CI and Single-Fuel-SI Engine Combustion Fueled with CNG

2016-04-05
2016-01-0789
With increasing interest to reduce the dependency on gasoline and diesel, alternative energy source like compressed natural gas (CNG) is a viable option for internal combustion engines. Spark-ignited (SI) CNG engine is the simplest way to utilize CNG in engines, but direct injection (DI) Diesel-CNG dual-fuel engine is known to offer improvement in combustion efficiency and reduction in exhaust gases. Dual-fuel engine has characteristics similar to both SI engine and diesel engine which makes the combustion process more complex. This paper reports the computational fluid dynamics simulation of both DI dual-fuel compression ignition (CI) and SI CNG engines. In diesel-CNG dual-fuel engine simulations and comparison to experiments, attention was on ignition delay, transition from auto-ignition to flame propagation and heat released from the combustion of diesel and gaseous fuel, as well as relevant pollutants emissions.
Journal Article

Performance of an IDI Engine Fueled with Fatty Acid Methyl Esters Formulated from Cotton Seeds Oils

2015-04-14
2015-01-0806
This study evaluates the performance of an indirect injection (IDI) diesel engine fueled with cotton seed biodiesel while assessing the engine's multi-fuel capability. Millions of tons of cotton seeds are available in the south of the US every year and approximately 10% of oil contained in the seeds can be extracted and transesterified. An investigation of combustion, emissions, and efficiency was performed using mass ratios of 20-50% cotton seed biodiesel (CS20 and CS50) in ultra-low sulfur diesel #2 (ULSD#2). Each investigation was run at 2400 rpm with loads of 4.2 - 6.3 IMEP and compared to the reference fuel ULDS#2. The ignition delay ranged in a narrow interval of 0.8-0.97ms across the blends and the heat release rate showed comparable values and trends for all fuel blends. The maximum volume averaged cylinder temperature increased by approximately 100K with each increase in 1 bar IMEP load but the maximum remained constants across the blends.
Technical Paper

Plug-in Hybrid Electric Vehicle Reengineering of a Conventional Sedan for EcoCAR2

2015-04-14
2015-01-1235
The Wayne State University student team reengineered a mid-sized sedan into a functional plug-in hybrid electric vehicle as participants in the EcoCAR 2 competition sponsored by the US Department of Energy and managed by Argonne National Laboratory. The competition goals included reducing petroleum usage, emissions, and energy consumption through implementing advanced vehicle technologies. During the competition, the team did plug-in charging of the 19 kWh high voltage traction battery, drove in pure electric mode (engine off) until the battery was depleted, then switched to hybrid mode and continued driving by using E85 from the fuel tank. The pure electric mode vehicle driving range was 48 km [30 miles] while pulling an emissions instrumented test trailer and projected to be 58 km [36 miles] without the test trailer load for the competition's city/highway blend drive cycle.
Technical Paper

Estimation of Main Combustion Parameters from the Measured Instantaneous Crankshaft Speed

2013-04-08
2013-01-0326
The increased interest for using alternative fuels in modern diesel engines requires better combustion control to achieve safe and efficient operation with fuels characterized by different physical and chemical properties. Knowing the ignition delay and the cylinder peak pressure will allow adapting the injection strategy, mainly injection timing to maintain good engine efficiency when operating with different alternative fuels. The use of the measured instantaneous crankshaft speed to estimate peak cylinder pressure and ignition delay is very attractive because speed is already a parameter in the ECU of the engine. Based on models using powertrain dynamics, the paper presents the development of several techniques using the measured speed to estimate the main combustion parameters for single cylinder and four cylinder diesel engines.
Technical Paper

Development of a Micro-Engine Testing System

2012-10-23
2012-32-0105
A test stand was developed to evaluate an 11.5 cc, two-stroke, internal combustion engine in anticipation of future combustion system modifications. Detailed engine testing and analysis often requires complex, specialized, and expensive equipment, which can be problematic for research budgets. This problem is compounded by the fact that testing “micro” engines involves low flow rates, high rotational speeds, and compact dimensions which demand high-accuracy, high-speed, and compact measurement systems. On a limited budget, the task of developing a micro-engine testing system for advanced development appears quite challenging, but with careful component selection it can be accomplished. The anticipated engine investigation includes performance testing, fuel system calibration, and combustion analysis. To complete this testing, a custom test system was developed.
Technical Paper

Parallel-Through-The-Road Plug-In Hybrid Vehicle Design Development Process

2012-09-10
2012-01-1772
The Wayne State University (WSU) EcoCAR 2 Team designed the conversion of a GM donated 2013 Chevrolet Malibu to a Parallel-Through-The-Road (PTTR) Plug-In Hybrid vehicle within a 9 month timeframe. This fast prototyping project used the EcoCAR 2 Vehicle Development Process (EVDP). Various tradeoffs were made to meet all competition requirements and to make the vehicle as competitive as possible within budget, time and experience limitations. The chosen PTTR architecture, nicknamed by the team as “E2D2” (Ethanol-Electric Dual-Drivetrain), provides up to 35.7 electric only miles and a fuel economy of 60 miles per gallons gasoline equivalent (mpgge) or 3.96 liters gasoline equivalent (lge) per one hundred km. This is accomplished using an E85 engine-driven front traction system and a battery-electric-motors-driven rear traction system. The team developed the control system and designed the packaging and integration of all required components including the Energy Storage System (ESS).
Technical Paper

Effect of Intake Pressure and Temperature on the Auto-Ignition of Fuels with Different Cetane Number and Volatility

2012-04-16
2012-01-1317
This paper investigates the effect of boost pressure and intake temperature on the auto-ignition of fuels with a wide range of properties. The fuels used in this investigation are ULSD (CN 45), FT-SPK (CN 61) and two blends of JP-8 (with CN 25 and 49). Detailed analysis of in-cylinder pressure and rate of heat release traces are made to correlate the effect of intake pressure and injection strategy on the events immediately following start of injection leading to combustion. A CFD model is applied to track the effect of intake pressure and injection strategy on the formation of different chemical species and study their role and contribution in the auto-ignition reactions. Results from a previous investigation on the effect of intake temperature on auto-ignition of these fuels are compared with the results of this investigation.
Technical Paper

Long Term Hydrogen Vehicle Fleet Operational Assessment

2011-09-13
2011-01-2299
The U. S. Army Tank Automotive Research, Development and Engineering Center (TARDEC) National Automotive Center (NAC) owns a fleet of ten Hydrogen Hybrid Internal Combustion Engine (H2ICE) vehicles that have been demonstrated in various climates from 2008 through 2010. This included demonstrations in Michigan, Georgia, California and Hawaii. The fleet was consolidated into a single location between July 2009 and April 2010. Between July of 2009 and January of 2011, data collection was completed on the fleet of H2ICE vehicles deployed to Oahu, Hawaii for long-term duration testing. The operation of the H2ICE vehicles in Hawaii utilized standard operation of a non-tactical vehicle at a real-world military installation. The vehicles were fitted with data acquisition equipment to record the operation and performance of the H2ICE vehicles; maintenance and repair data was also recorded for the fleet of vehicles.
Journal Article

Deterioration of B20 from Compression Ignition Engine Operation

2010-10-25
2010-01-2120
Biodiesel has been widely accepted as an alternative for fossil-derived diesel fuel for use in compression ignition (CI) engines. Poor oxidative stability and cold flow properties restrict the use of biodiesel beyond current B20 blend levels (20% biodiesel in 80% ULSD) for vehicle applications. Maintaining the properties of B20 as specified by ASTM D7476-08 is important because, once out of spec, B20 may cause injector coke formation, fuel filter plugging, increased exhaust emissions, and overall loss of engine performance. While the properties of fresh B20 may be within the specifications, under engine operating and longer storage conditions B20 could deteriorate. In a diesel engine, the fuel that goes to the injector and does not enter the cylinder is recycled back to the fuel tank. The re-circulated fuel returns to the fuel tank at an elevate temperature, which can cause thermal oxidation.
Journal Article

Properties of Butanol-Biodiesel-ULSD Ternary Mixtures

2010-10-25
2010-01-2133
The use of butanol as an alternative biofuel blend component for conventional diesel fuel has been under extensive investigation. However, some fuel properties such as cetane number and lubricity fall below the accepted values as described by the ASTM D 975 diesel specifications. Blending 10% butanol with #2 ULSD decreases the cetane number by 7% (from 41.6 to 39.0). At higher butanol blend levels, i.e., 20% v/v, the cetane number decrease cannot be compensated for; even with the addition of a 2000 ppm level commercial cetane improver. The decreased cetane number, or in other words, increased ignition delay, can be attributed to the increased blend level of low cetane butanol as well as the critical physical properties for better atomization of fuels during auto ignition such as viscosity. The kinematic viscosity dropped sharply with increasing butanol blend level up to 25 % v/v, then increased with further increase of butanol blend level.
Technical Paper

Impact of Biodiesel Emission Products from a Multi-Cylinder Direct Injection Diesel Engine on Particulate Filter Performance

2009-04-20
2009-01-1184
As diesel emission regulations continue to increase, the use of exhaust aftertreatment systems containing, for example the diesel oxidation catalyst (DOC) and diesel particulate filter (DPF) will become necessary in order to meet these stringent emission requirements. The addition of a DOC and DPF in conjunction with utilizing biodiesel fuels requires extensive research to study the implications that biodiesel blends have on emissions as well as to examine the effect on aftertreatment devices. The proceeding work discusses results from a 2006 VM Motori four-cylinder 2.8L direct injection diesel engine coupled with a diesel oxidation catalyst and catalyzed diesel particulate filter. Tests were done using ultra low sulfur diesel fuel blended with 20% choice white grease biodiesel fuel to evaluate the effects of biodiesel emission products on the performance and effectiveness of the aftertreatment devices and the effect of low temperature combustion modes.
Technical Paper

Effect of Different Biodiesel Blends on Autoignition, Combustion, Performance and Engine-Out Emissions in a Single Cylinder HSDI Diesel Engine

2009-04-20
2009-01-0489
The effects of different blends of Soybean Methyl Ester (biodiesel) and ultra low sulfur diesel (ULSD) fuel: B-00 (ULSD), B-20, B-40, B-60, B-80 and B-100 (biodiesel); on autoignition, combustion, performance, and engine out emissions of different species including particulate matter (PM) in the exhaust, were investigated in a single-cylinder, high speed direct injection (HSDI) diesel engine equipped with a common rail injection system. The engine was operated at 1500 rpm under simulated turbocharged conditions at 5 bar IMEP load with varied injection pressures at a medium swirl of 3.77 w ithout EGR. Analysis of test results was done to determine the role of biodiesel percentage in the fuel blend on the basic thermodynamic and combustion processes under fuel injection pressures ranging from 600 bar to 1200 bar.
Journal Article

Characterization of Diesel Common Rail Spray Behavior for Single- and Double-hole Nozzles

2008-10-06
2008-01-2424
Double-hole nozzle and multiple injections have the potential for better fuel atomization and mixing in DI engine. In order to evaluate the behavior of the spray for the double-hole nozzles against traditional single-hole ones, high-speed spray visualization was carried out using a streak film camera and a copper vapor laser, and in combination with a long-distance camera when taking microscopic movies. The spray penetration and the cone angle were measured based on the images and compared for variable injection pressures, and for single and split injections, under ambient and elevated chamber pressure conditions. The results showed that the spray of the double-hole nozzle has comparable penetration but smaller cone angle when viewed from the nozzle end, compared to the single-hole nozzle with the same total hole discharge cross-sectional area. For microscopic view, it was observed that the interaction between the dual sprays is very dynamic.
Journal Article

Static and Dynamic Instabilities of Electrostatic Actuated MEMS Devices

2008-04-14
2008-01-0915
Fast and accurate characterization of stability regions and operational range with respect to pull-in voltage and displacement is critical in the design and development of MEMS resonators and switches. This paper presents a mathematical and computational procedure for modeling and analysis of static and dynamic instabilities of capacitive microdevices employing resonant microbeams. The mathematical model consists of a nonlinear microbeam under distributed electrostatic actuation and squeeze film damping. The coupled system is described by the nonlinear beam equation and a modified compressible Reynolds equation to account for the rarefied gas in the narrow gap between the microbeam and substrate. The Differential Quadrature Method (DQM) is used to discretize partial differential equations of motion and solve for static deflection, natural frequencies, static pull-in voltage, and quality factors for various encapsulation air pressures and applied DC voltages.
Journal Article

Impact of A/F Ratio on Ion Current Features Using Spark Plug with Negative Polarity

2008-04-14
2008-01-1005
The increasing interest and requirement for improved electronic engine control during the last few decades, has led to the implementation of several different sensor technologies. The process of utilizing the spark plug as a combustion probe to monitor the different combustion related parameters such as knock, misfire, Ignition timing, and air-fuel ratio have been the subject of research for some time now. The air-fuel ratio is one of the most important engine operating parameters that has an impact on the combustion process, engine-out emissions, fuel economy, indicated mean effective pressure and exhaust gas composition and temperature. Furthermore, air-fuel ratio affects the ion produced during flame kernel initiation and post flame propagation. In this paper, an investigation is made to determine the effect of air-fuel ratio on ion current, using gasoline and methane under different spark plug designs and engine operating conditions.
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