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Technical Paper

Development of Multiple Injection Strategy for Gasoline Compression Ignition High Performance and Low Emissions in a Light Duty Engine

2022-03-29
2022-01-0457
The increase in regulatory demand to reduce CO2 emissions resulted in a focus on the development of novel combustion modes such as gasoline compression ignition (GCI). It has been shown by others that GCI can improve the overall engine efficiency while achieving soot and NOx emissions targets. In comparison with diesel fuel, gasoline has a higher volatility and has more resistance to autoignition, therefore, it has a longer ignition delay time which facilitates better mixing of the air-fuel charge before ignition. In this study, a GCI combustion system has been tested using a 2.2L compression ignition engine as part of a US Department of Energy funded project. For this purpose, a multiple injection strategy was developed to improve the pressure rise rates and soot emission levels for the same engine out NOx emissions.
Technical Paper

High-Temperature Approaches to Synthesize Fe16N2 through the Heat Treatment of As-Nitride Fe-Cu-B Ribbon

2021-04-06
2021-01-0314
Fe16N2 is one of the promising candidates for rare-earth free magnets. It possesses a giant saturation magnetization (Ms) and reasonably high magnetocrystalline anisotropy. Past efforts made in synthesizing Fe16N2 were mostly on thin films, foils, and fine powders through different processes including sputtering, ion implantation, chemical reactions, and ball milling; this could cause a challenge of scaling up into massive production. The limitation in massive production of Fe16N2 requires intensive investigations to conquer. Compared with our previous endeavor of the low-temperature synthesizing process of Fe16N2 in bulk form, this paper proposes a method of gaseous nitridation with a high-temperature approach that can improve the process efficiency by applying the quenching and tempering treatment to address the challenge.
Technical Paper

Strategies to Gain the Loss in Power in a Military Diesel Engine Using JP-8 Instead of ULSD

2020-04-14
2020-01-0804
The Department of Defense (DOD) has adopted the use of JP-8 under the “single battlefield fuel” policy. Fuel properties of JP-8 which are different from ULSD include cetane number, density, heating value and compressibility (Bulk modulus). While JP8 has advantages compared to ULSD, related to storage, combustion and lower soot emissions, its use cause a drop in the peak power in some military diesel engines. The engines that has loss in power use the Hydraulically actuated Electronic Unit Injection (HEUI) fuel system. The paper explains in details the operation of HEUI including fuel delivery into the injector and its compression to the high injection pressure before its delivery in the combustion chamber. The effect of fuel compressibility on the volume of the fuel that is injected into the combustion chamber is explained in details.
Technical Paper

Demonstration of Single-Fuel Reactivity Controlled Compression Ignition Using Reformed Exhaust Gas Recirculation

2018-04-03
2018-01-0262
A key challenge for the practical introduction of dual-fuel reactivity controlled compression ignition (RCCI) combustion modes in diesel engines is the requirement to store two fuels on-board. This work demonstrates that partially reforming diesel fuel into less reactive products is a promising method to allow RCCI to be implemented with a single stored fuel. Experiments were conducted using a thermally integrated reforming reactor in a reformed exhaust gas recirculation (R-EGR) configuration to achieve RCCI combustion using a light-duty diesel engine. The engine was operated at a low engine load and two reformed fuel percentages over ranges of exhaust gas recirculation (EGR) rate and main diesel fuel injection timing. Results show that RCCI-like emissions of NOx and soot were achieved load using the R-EGR configuration. It was also shown that complete fuel conversion in the reforming reactor is not necessary to achieve sufficiently low fuel reactivity for RCCI combustion.
Technical Paper

Mechanisms of Post-Injection Soot-Reduction Revealed by Visible and Diffused Back-Illumination Soot Extinction Imaging

2018-04-03
2018-01-0232
Small closely-coupled post injections of fuel in diesel engines are known to reduce engine-out soot emissions, but the relative roles of various underlying in-cylinder mechanisms have not been established. Furthermore, the efficacy of soot reduction is not universal, and depends in unclear ways on operating conditions and injection schedule, among other factors. Consequently, designing engine hardware and operating strategies to fully realize the potential of post-injections is limited by this lack of understanding. Following previous work, several different post-injection schedules are investigated using a single-cylinder 2.34 L heavy-duty optical engine equipped with a Delphi DFI 1.5 light-duty injector. In this configuration, adding a closely-coupled post injection with sufficiently short injection duration can increase the load without increasing soot emissions.
Technical Paper

Comparison and Optimization of Fourier Transform Infrared Spectroscopy and Gas Chromatography-Mass Spectroscopy for Speciating Unburned Hydrocarbons from Diesel Low Temperature Combustion

2017-03-28
2017-01-0992
Partially premixed low temperature combustion (LTC) in diesel engines is a strategy for reducing soot and NOX formation, though it is accompanied by higher unburned hydrocarbon (UHC) emissions compared to conventional mixing-controlled diesel combustion. In this work, two independent methods of quantifying light UHC species from a diesel engine operating in early LTC (ELTC) modes were compared: Fourier transform infrared (FT-IR) spectroscopy and gas chromatography-mass spectroscopy (GC-MS). A sampling system was designed to capture and transfer exhaust samples for off-line GC-MS analysis, while the FT-IR sampled and quantified engine exhaust in real time. Three different ELTC modes with varying levels of exhaust gas recirculation (EGR) were implemented on a modern light-duty diesel engine. GC-MS and FT-IR concentrations were within 10 % for C2H2, C2H4, C2H6, and C2H4O. While C3H8 was identified and quantified by the FT-IR, it was not detected by the GCMS.
Technical Paper

Autoignition and Combustion of ULSD and JP8 during Cold Starting of a High Speed Diesel Engine

2017-03-28
2017-01-0797
Cold starting problems of diesel engines are caused mainly by the failure of the auto-ignition process or the subsequent combustion of the rest of the charge. The problems include long cranking periods and combustion instability leading to an increase in fuel consumption in addition to the emission of undesirable unburned hydrocarbons which appear in the exhaust as white smoke. The major cause of these problems is the low temperature and pressure of the charge near the end of the compression stroke and/or the poor ignition quality of the fuel. This paper presents the results of an experimental investigation of cold starting of a high speed diesel engine with ULSD (Ultra Low Sulphur Diesel) and JP8 (Jet Propulsion) fuels at ambient temperature (25°C). A detailed analysis is made of the autoignition and combustion of the two fuels in the first few cycles in the cold start transient. In addition, a comparison is made between these processes for the two fuels during idle operation.
Technical Paper

Influence of Oxygen Concentration on the Auto-Ignition and Flame Propagation Characteristics of Diesel Jets with Experimental Comparison

2017-03-28
2017-01-0842
Numerical simulations of diesel reacting jets in a simulated engine environment were carried out to study the effect of oxygen concentration on the ignition delay time and lift-off length dynamics. A recently developed mechanism, direct integration of chemistry, and well established Lagrangian-Eulerian spray model were utilized for 3-D turbulent spray combustion simulation under engine like conditions. The simulations are able to provide a time-history of chemical species including formaldehyde CH2O intermediates and hydroxide OH radicals to facilitate development of auto-ignition and lift off length numerical diagnostics. A range of important operating points including variations in the oxygen concentration, rail pressure, and injection duration were examined. The purpose of conducting the parametric studies is to investigate the consistency of the results and provide a more comprehensive analysis than a single point condition.
Technical Paper

Direct Injection Compression Ignition Engine: Cold Start on Gasoline and Diesel

2017-03-28
2017-01-0699
The superior fuel economy of direct injection internal combustion engines (diesel and gasoline) is related to use of a high compression ratio to auto-ignite the fuel and the overall lean combustible mixture. Two of the major problems in diesel engine emissions are the NOx and soot emissions, which are caused by the heterogeneity of the charge and the properties of the diesel fuel. Conventional Direct Injection Spark Ignition Gasoline engines don't have these problems because of the fuel properties particularly its volatility. However, its efficiency and specific power output are limited by the knock, knock produced preignition and the sporadic preignition phenomenon. The Gasoline Direct Injection Compression Ignition (GDICI) engine combines the superior features of the two engines by increasing the compression ratio and use of gasoline as a fuel.
Technical Paper

Exploration of Dual Fuel Diesel Engine Operation with On-Board Fuel Reforming

2017-03-28
2017-01-0757
Many dual fuel technologies have been proposed for diesel engines. Implementing dual fuel modes can lead to emissions reductions or increased efficiency through using partially premixed combustion and fuel reactivity control. All dual fuel systems have the practical disadvantage that a secondary fuel storage and delivery system must be included. Reforming the primary diesel to a less reactive vaporized fuel on-board has potential to overcome this key disadvantage. Most previous research regarding on-board fuel reforming has been focused on producing significant quantities of hydrogen. However, only partially reforming the primary fuel is sufficient to vaporize and create a less volatile fuel that can be fumigated into an engine intake. At lower conversion efficiency and higher equivalence ratio, reforming reactors retain higher percentage of the inlet fuel’s heating value thus allowing for greater overall engine system efficiency.
Journal Article

Investigation of Fuel Effects on In-Cylinder Reforming Chemistry Using Gas Chromatography

2016-04-05
2016-01-0753
Negative Valve Overlap (NVO) is a potential control strategy for enabling Low-Temperature Gasoline Combustion (LTGC) at low loads. While the thermal effects of NVO fueling on main combustion are well-understood, the chemical effects of NVO in-cylinder fuel reforming have not been extensively studied. The objective of this work is to examine the effects of fuel molecular structure on NVO fuel reforming using gas sampling and detailed speciation by gas chromatography. Engine gas samples were collected from a single-cylinder research engine at the end of the NVO period using a custom dump-valve apparatus. Six fuel components were studied at two injection timings: (1) iso-octane, (2) n-heptane, (3) ethanol, (4) 1-hexene, (5) cyclohexane, and (6) toluene. All fuel components were studied neat except for toluene - toluene was blended with 18.9% nheptane by liquid volume to increase the fuel reactivity.
Technical Paper

Simulation of Dual-Fuel-CI and Single-Fuel-SI Engine Combustion Fueled with CNG

2016-04-05
2016-01-0789
With increasing interest to reduce the dependency on gasoline and diesel, alternative energy source like compressed natural gas (CNG) is a viable option for internal combustion engines. Spark-ignited (SI) CNG engine is the simplest way to utilize CNG in engines, but direct injection (DI) Diesel-CNG dual-fuel engine is known to offer improvement in combustion efficiency and reduction in exhaust gases. Dual-fuel engine has characteristics similar to both SI engine and diesel engine which makes the combustion process more complex. This paper reports the computational fluid dynamics simulation of both DI dual-fuel compression ignition (CI) and SI CNG engines. In diesel-CNG dual-fuel engine simulations and comparison to experiments, attention was on ignition delay, transition from auto-ignition to flame propagation and heat released from the combustion of diesel and gaseous fuel, as well as relevant pollutants emissions.
Technical Paper

Simulation and Comparison of Autoignition of Homogeneous Fuel/Air Mixtures and Sprays in Diesel Engines

2016-04-05
2016-01-0311
All previous correlations of the ignition delay (ID) period in diesel combustion show a positive activation energy, which means that shorter ID periods are achieved at higher charge temperatures. This is not the case in the autoignition of most homogeneous hydrocarbons-air mixtures where they experience the NTC (Negative Temperature Coefficient ) regime in the intermediate temperature range, from about 800 K to 1000 K). Here, the autoignition reactions slow down and longer ID periods are experienced at higher temperatures. Accordingly the global activation energy for the autoignition reactions of homogeneous mixtures should vary from positive to negative values.
Technical Paper

Comparison of the Lift-Off Lengths Obtained by Simultaneous OH-LIF and OH* Chemiluminescence Imaging in an Optical Heavy-Duty Diesel Engine

2015-09-06
2015-24-2418
The presence of OH radicals as a marker of the high temperature reaction region usually has been used to determine the lift-off length (LOL) in diesel engines. Both OH Laser Induced Fluorescence (LIF) and OH* chemiluminescence diagnostics have been widely used in optical engines for measuring the LOL. OH* chemiluminescence is radiation from OH being formed in the exited states (OH*). As a consequence OH* chemiluminescence imaging provides line-of-sight information across the imaged volume. In contrast, OH-LIF provides information on the distribution of radicals present in the energy ground state. The OH-LIF images only show OH distribution in the thin cross-section illuminated by the laser. When both these techniques have been applied in earlier work, it has often been reported that the chemiluminescence measurements result in shorter lift-off lengths than the LIF approach.
Journal Article

A Fuel Surrogate Validation Approach Using a JP-8 Fueled Optically Accessible Compression Ignition Engine

2015-04-14
2015-01-0906
An experimental fuel surrogate validation approach is proposed for a compression ignition application, and applied to validate a Jet-A POSF 4658 fuel surrogate. The approach examines the agreement of both physical and chemical properties of surrogate and target fuels during validation within a real compression-ignition engine environment during four sequential but distinct combustion phases. In-cylinder Mie Scattering measurements are applied to evaporating sprays to compare the behavior of the surrogate, its target fuel, and for reference, n-heptane. Early mixture formation and low temperature reaction behavior were investigated using 2-D broadband chemiluminescence imaging, while high temperature ignition and combustion chemistry were studied using OH chemiluminescence imaging. The optical measurements were combined with cylinder pressure-based combustion analysis, including ignition delay and premixed burn duration, to validate the global behavior of the surrogate.
Journal Article

Development of JP-8 Surrogates and their Validation using Ignition Quality Tester

2014-04-15
2014-01-9077
This paper presents a new approach for the development of six different JP-8 surrogates for application in diesel cycle simulation. The approach involves a step-wise formulation of 2-, 3-, and 4-component surrogates from a list of pure compounds which are selected based on several criteria. A MATLAB code is developed and is used in conjunction with the Ignition Quality Tester (IQT) and HYSYS software in order to formulate optimal surrogates. The first part of the results shows a comparison between the calculated and the measured DCNs for six surrogates. The differences in the properties such as the density, volatility, lower heating value, H/C ratio, molecular weight, and threshold sooting index of the surrogates and the JP-8 are also highlighted. This is followed by the evaluation of the surrogates with respect to the target JP-8 fuel. The evaluation is made in terms of ignition delays and the rate of heat release at three different IQT test temperatures.
Technical Paper

Simulation and Experimental Measurement of CO2*, OH* and CH2O* Chemiluminescence from an Optical Diesel Engine Fueled with n-Heptane

2013-09-08
2013-24-0010
A means of validating numerical simulations has been developed which utilizes chemiluminescence measurements from an internal combustion engine. By incorporating OH*, CH2O* and CO2* chemiluminescence sub-mechanisms into a detailed n-heptane reaction mechanism, excited species concentration and chemiluminescence light emission were calculated. The modeled line-of-sight chemiluminescence emission allows a direct comparison of simulation results to experimentally measured chemiluminescence images obtained during combustion in an optically accessible compression ignition engine using neat n-heptane fuel. The spray model was calibrated using in-cylinder liquid penetration length Mie scattering measurements taken from the jets of the high-pressure piezo injector.
Technical Paper

Combustion and Emissions Characteristics of JP-8 Blends and ULSD #2 with Similar CN in a Direct Injection Naturally Aspirated Compression Engine

2013-04-08
2013-01-1682
"The Single Fuel Forward Policy" legislation enacted in the United States mandates that deployed U.S. military ground vehicles must be operable with aviation fuel (JP-8). This substitution of JP-8 for diesel raises concerns about the compatibility of this fuel with existing reciprocating piston engine systems. This study investigates the combustion, emissions, and performance characteristics of blends of JP-8 and Ultra Low Sulfur Diesel (ULSD) fuels with similar cetane numbers (CN), 48 (JP-8) and 47(ULSD), respectively, in a direct injection (DI) compression ignition engine over the load range of 3-8 bar imep at 1400 rpm. The results showed that JP-8 blends and ULSD had ignition delays ranging from approximately 1.0-1.4 ms and an average combustion duration time in the range of 47-65 CAD. Cylinder maximum heat flux values were found to be between 2.0 and 4.4 MW/m₂, with radiation flux increasing much faster than convection flux while increasing the imep.
Technical Paper

Investigation of Low-Temperature Combustion in an Optical Engine Fueled with Low Cetane Sasol JP-8 Fuel Using OH-PLIF and HCHO Chemiluminescence Imaging

2013-04-08
2013-01-0898
Low cetane JP-8 fuels have been identified as being difficult to use under conventional diesel operation. However, recent focus on low-temperature combustion (LTC) modes has led to an interest in distillate hydrocarbon fuels having high volatility and low autoignition tendency. An experimental study is performed to evaluate low-temperature combustion processes in a small-bore optically-accessible diesel engine operated in a partially-premixed combustion mode using low-cetane Sasol JP-8 fuel. This particular fuel has a cetane number of 25. Both single and dual injection strategies are tested. Since long ignition delay is a consequence of strong autoignition resistance, under the conditions examined, low cetane Sasol JP-8 combustion can only take place with a double injection strategy: one pilot injection event in the vicinity of exhaust TDC and one main injection event near firing TDC.
Technical Paper

Estimation of Main Combustion Parameters from the Measured Instantaneous Crankshaft Speed

2013-04-08
2013-01-0326
The increased interest for using alternative fuels in modern diesel engines requires better combustion control to achieve safe and efficient operation with fuels characterized by different physical and chemical properties. Knowing the ignition delay and the cylinder peak pressure will allow adapting the injection strategy, mainly injection timing to maintain good engine efficiency when operating with different alternative fuels. The use of the measured instantaneous crankshaft speed to estimate peak cylinder pressure and ignition delay is very attractive because speed is already a parameter in the ECU of the engine. Based on models using powertrain dynamics, the paper presents the development of several techniques using the measured speed to estimate the main combustion parameters for single cylinder and four cylinder diesel engines.
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