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Technical Paper

Experimental Study of Ammonia Combustion in a Heavy-Duty Diesel Engine Converted to Spark Ignition Operation

2024-04-09
2024-01-2371
Ammonia is one of the carbon-free alternatives considered for power generation and transportation sectors. But ammonia’s lower flame speed, higher ignition energy, and higher nitrogen oxides emissions are challenges in practical applications such as internal combustion engines. As a result, modifications in engine design and control and the use of a secondary fuel to initiate combustion such as natural gas are considered for ammonia-fueled engines. The higher-octane number of methane (the main component in natural gas) and ammonia allows for higher compression ratios, which in turn would increase the engine's thermal efficiency. One simple approach to initiate and control combustion for a high-octane fuel at higher compression ratios is to use a spark plug. This study experimentally investigated the operation of a heavy-duty compression ignition engine converted to spark ignition and ammonia-methane blends.
Technical Paper

Investigation of Heat Transfer Characteristics of Heavy-Duty Spark Ignition Natural Gas Engines Using Machine Learning

2022-03-29
2022-01-0473
Machine learning algorithms are effective tools to reduce the number of engine dynamometer tests during internal combustion engine development and/or optimization. This paper provides a case study of using such a statistical algorithm to characterize the heat transfer from the combustion chamber to the environment during combustion and during the entire engine cycle. The data for building the machine learning model came from a single cylinder compression ignition engine (13.3 compression ratio) that was converted to natural-gas port fuel injection spark-ignition operation. Engine dynamometer tests investigated several spark timings, equivalence ratios, and engine speeds, which were also used as model inputs. While building the model it was found that adding the intake pressure as another model input improved model efficiency.
Technical Paper

Characterization of Cycle-by-Cycle Variations of an Optically Accessible Heavy-Duty Diesel Engine Retrofitted to Natural Gas Spark Ignition

2021-09-05
2021-24-0045
The combustion process in spark-ignition engines can vary considerably cycle by cycle, which may result in unstable engine operation. The phenomena amplify in natural gas (NG) spark-ignition (SI) engines due to the lower NG laminar flame speed compared to gasoline, and more so under lean burn conditions. The main goal of this study was to investigate the main sources and the characteristics of the cycle-by-cycle variation in heavy-duty compression ignition (CI) engines converted to NG SI operation. The experiments were conducted in a single-cylinder optically-accessible CI engine with a flat bowl-in piston that was converted to NG SI. The engine was operated at medium load under lean operating conditions, using pure methane as a natural gas surrogate. The CI to SI conversion was made through the addition of a low-pressure NG injector in the intake manifold and of a NG spark plug in place of the diesel injector.
Technical Paper

A Support-Vector Machine Model to Predict the Dynamic Performance of a Heavy-Duty Natural Gas Spark Ignition Engine

2021-04-06
2021-01-0529
Machine learning models were shown to provide faster results but with similar accuracy to multidimensional computational fluid dynamics or in-depth experiments. This study used a support-vector machine (SVM), a set of related supervised learning methods, to predict the dynamic performance (i.e., engine power and torque) of a heavy-duty natural gas spark ignition engine. The single-cylinder four-stroke test engine was fueled with methane. The engine was operated at different spark timings, mixture equivalence ratios, and engine speeds to provide the data for training and testing the proposed SVM. The results indicated that the performance and accuracy of the built regression model were satisfactory, with correlation coefficient quantities all larger than 0.95 and root-mean-square errors close to zero for both training and validation datasets.
Technical Paper

Energy Release Characteristics inside a Spark-Ignition Engine with a Bowl-in-Piston Geometry

2020-01-16
2020-01-5003
The conversion of compression ignition (CI) internal combustion engines to spark-ignition (SI) operation by adding a spark plug to ignite the mixture and fumigating the fuel inside the intake manifold can increase the use of alternative gaseous fuels (e.g., natural gas) in heavy-duty applications. This study proposed a novel, less-complex methodology based on the inflection points in the apparent rate of heat release (ROHR) that can identify and separate the fast-burning stage inside the piston bowl from the slower combustion stage inside the squish region (a characteristic of premixed combustion inside a diesel geometry). A single-cylinder 2L CI research engine converted to natural gas SI operation provided the experimental data needed to evaluate the methodology, at several spark timings, equivalence ratios, and engine speeds.
Journal Article

Methodology to Determine the Fast Burn Period Inside a Heavy-Duty Diesel Engine Converted to Natural Gas Lean-Burn Spark Ignition Operation

2019-12-19
2019-01-2220
The conversion of existing diesel engines to natural-gas operation can reduce the dependence on petroleum imports and curtail engine-out emissions. A convenient way to perform such conversion is by adding a gas injector in the intake manifold and replacing the diesel fuel injector with a spark plug to initiate and control the combustion process. However, challenges may appear with respect to engine’s efficiency and emissions as natural-gas spark-ignition combustion inside a diesel combustion chamber is different to that in conventional spark ignition engines. For example, major difference is the phasing and duration of the fast burn, defined as the period in which the rate of heat release increases linearly with crank angle. This study presents a methodology to investigate the fast burn inside a diesel geometry using heat release data.
Technical Paper

Experimental Investigation of Combustion Characteristics in a Heavy-Duty Compression-Ignition Engine Retrofitted to Natural-Gas Spark-Ignition Operation

2019-09-09
2019-24-0124
Recent development in hydraulic fracking made natural gas (NG) to be a promising alternative gaseous fuel for heavy-duty diesel engines. The existing compression ignition (CI) engine can be retrofitted to NG spark ignition (SI) operation by replacing the diesel injector with a spark plug and fumigating NG into the intake manifold. However, the original diesel piston geometry (flat head and bowl-in-piston chamber) was usually retained to reduce modification cost. The goal of this study was to increase the understanding of the NG lean-burn characteristics in a diesel-like, fast-burn SI combustion chamber. The experimental platform can operate in conventional (i.e., all engine parts are metal) or in optical configuration (i.e., the stock piston and cylinder block are replaced with a see-through piston and an extended cylinder block). The optical data indicated a fast-propagated flame inside the piston bowl.
Technical Paper

Gaseous Fuels Variation Effects on Combustion and Emissions of a Small Direct Injection Natural Gas Engine

2019-04-02
2019-01-0560
Our research focused on the assessment of fuel variation effects on performance of a 34 cc two-stroke, natural gas combustion engine designed for use as the prime mover in either slider-crank or novel linear generator applications. Nearly two-thirds of US homes have either natural gas or liquefied petroleum gas available at low pressures. We tested the engine with three different natural gas blends, pure methane, and pure propane. In order to reduce fuel compression power, we modified the engine to use low-pressure direct injection (LPDI) of gaseous fuels. We examined regulated gaseous emissions, greenhouse gas emissions, and combustion trends over a range of delivered air fuel ratios. Start of Injection (SOI) occurred at either 180 or 190 CA BTDC and efficiency improved by reducing fuel slip. However, for natural gas blends, the predominant emissions were methane - a potent greenhouse gas.
Technical Paper

Experimental Investigation of a Natural Gas Lean-Burn Spark Ignition Engine with Bowl-in-Piston Combustion Chamber

2019-04-02
2019-01-0559
On- and off-road heavy-duty diesel engines modified to spark-ignition natural gas operation can reduce U.S. dependence on imported oil and enhance national energy security. Engine conversion can be achieved through the addition of a gas injector in the intake manifold and of a spark plug in place of the diesel injector. This paper investigated combustion characteristics and engine performance at several lean-burn operating conditions that changed spark timing, mixture equivalence ratio, and engine speed, using methane as NG surrogate.
Technical Paper

CFD Simulation of Metal and Optical Configuration of a Heavy-Duty CI Engine Converted to SI Natural Gas. Part 1: Combustion Behavior

2019-01-15
2019-01-0002
Internal combustion engines with optical access (a.k.a. optical engines) provide additional information in the quest for understanding the fundamental in-cylinder combustion phenomena. However, most optical engines have flat bowl-in-piston combustion chamber to optimize the visualization process, which is different, for example, from the traditional re-entrant bowl in compression ignition engines. A conventional heavy-duty direct-injection compression ignition engine was converted to spark ignition operation by replacing the fuel injector with a spark plug in both optical and metal setups to investigate the effect of the bowl geometry on flame propagation. Experimental data from steady-state lean-burn conditions was used to develop and validate a 3D CFD model of the engine. Numerical simulation results show that flame propagation in the radial direction was similar for both combustion chambers despite their different geometries.
Technical Paper

CFD Simulation of Metal and Optical Configuration of a Heavy-Duty CI Engine Converted to SI Natural Gas. Part 2: In-Cylinder Flow and Emissions

2019-01-15
2019-01-0003
Internal combustion diesel engines with optical access (a.k.a. optical engines) increase the fundamental understanding of combustion phenomena. However, optical access requirements result in most optical engines having a different in-cylinder geometry compared with the conventional diesel engine, such as a flat bowl-in-piston combustion chamber. This study investigated the effect of the bowl geometry on the flow motion and emissions inside a conventional heavy-duty direct-injection diesel engine that can operate in both metal and optical-access configurations. This engine was converted to natural-gas spark-ignition operation by replacing the fuel injector with a spark plug and adding a low-pressure gas injector in the intake manifold for fuel delivery, then operated at steady-state lean-burn conditions. A 3D CFD model based on the experimental data predicted that the different bowl geometry did not significantly affect in-cylinder emissions distribution.
Technical Paper

Choice of Tuning Parameters on 3D IC Engine Simulations Using G-Equation

2018-04-03
2018-01-0183
3D CFD spark-ignition IC engine simulations are extremely complex for the regular user. Truly-predictive CFD simulations for the turbulent flame combustion that solve fully coupled transport/chemistry equations may require large computational capabilities unavailable to regular CFD users. A solution is to use a simpler phenomenological model such as the G-equation that decouples transport/chemistry result. Such simulation can still provide acceptable and faster results at the expense of predictive capabilities. While the G-equation is well understood within the experienced modeling community, the goal of this paper is to document some of them for a novice or less experienced CFD user who may not be aware that phenomenological models of turbulent flame combustion usually require heavy tuning and calibration from the user to mimic experimental observations.
Technical Paper

Fuel Composition Effects in a CI Engine Converted to SI Natural Gas Operation

2018-04-03
2018-01-1137
Low-carbon fuels such as natural gas (NG) have the potential to lower the demand of petroleum-based fuels, reduce engine-out emissions, and increase IC engine thermal efficiency. One of the most rapid and efficient use of NG in the transportation sector would be as a direct replacement of the diesel fuel in compression ignition (CI) engines without any major engine modifications to the combustion chamber such as new pistons and/or engine head. An issue is the large variation in NG composition with the location and age of the gas well across U.S., which would affect engine operation, as well as the technology integration with emissions after treatment systems. This study used a conventional CI engine modified for spark ignition (SI) NG operation to investigate the effects of methane and a C1-C4 alkane blend on main combustion parameters like in-cylinder pressure, apparent heat release rate, IMEP, etc.
Technical Paper

Investigation of Plasma Exhaust Profile Manipulation Using Magnetic Fields

2017-09-19
2017-01-2048
In this research, the magnetoplasmadynamic (MPD) effects of applying a toroidal magnetic field around an ionized exhaust plume were investigated to manipulate the exhaust profile of the plasma jet under near vacuum conditions. Tests for this experiment were conducted using the West Virginia University (WVU) Hypersonic Arc Jet Wind Tunnel. A series of twelve N52 grade neodymium magnets were placed in different orientations around a steel toroid mounted around the arc jet’s exhaust plume. Four different magnet orientations were tested in this experiment. Two additional configurations were run as control tests without any imposed magnetic fields surrounding the plume. Each test was documented using a set of 12 photographs taken from a fixed position with respect to the flow. The photographic data was analyzed by comparing images of the exhaust plume taken 10, 20, and 30 seconds after the plasma jet was activated.
Technical Paper

E-KERS Energy Management Crucial to Improved Fuel Economy

2016-09-18
2016-01-1947
The operation of a conventional passenger car is characterised by increasing or maintaining the kinetic energy, when accelerating or cruising the vehicle, and reducing the kinetic energy by using the brakes. While the energy taken by the friction brakes to slow the vehicle is dissipated into heat, the introduction of Kinetic Energy Recovery Systems (KERS) has permitted the recovery of part of the braking energy. This reduces the amount of energy needed from the internal combustion engine (ICE). The contribution reviews the latest developments in electric KERS (E-KERS), with emphasis to round trip efficiency wheels to wheels and electrification of the powertrain. The contribution considers the opportunity to connect the E-KERS traction battery to other electric machines, such as an electrically assisted turbocharger (E-TC) connected to a motor/generator unit, or an electric water pump (EWP), to further optimise the vehicle operation.
Technical Paper

Investigating the Potential of Waste Heat Recovery as a Pathway for Heavy-Duty Exhaust Aftertreatment Thermal Management

2015-04-14
2015-01-1606
Heavy-duty diesel (HDD) engines are the primary propulsion source for most heavy-duty vehicle freight movement and have been equipped with an array of aftertreatment devices to comply with more stringent emissions regulations. In light of concerns about the transportation sector's influence on climate change, legislators are introducing requirements calling for significant reductions in fuel consumption and thereby, greenhouse gas (GHG) emission over the coming decades. Advanced engine concepts and technologies will be needed to boost engine efficiencies. However, increasing the engine's efficiency may result in a reduction in thermal energy of the exhaust gas, thus contributing to lower exhaust temperature, potentially affecting aftertreatment activity, and consequently rate of regulated pollutants. This study investigates the possible utilization of waste heat recovered from a HDD engine as a means to offset fuel penalty incurred during thermal management of SCR system.
Technical Paper

A Novel Wankel Engine Featuring Jet Ignition and Port or Direct Injection for Faster and More Complete Combustion Especially Designed for Gaseous Fuels

2015-03-10
2015-01-0007
Hydrogen Internal Combustion Engine (ICE) vehicles using a traditional ICE that has been modified to use hydrogen fuel are an important mid-term technology on the path to the hydrogen economy. Hydrogen-powered ICEs that can run on pure hydrogen or a blend of hydrogen and compressed natural gas (CNG) are a way of addressing the widespread lack of hydrogen fuelling infrastructure in the near term. Hydrogen-powered ICEs have operating advantages as all weather conditions performances, no warm-up, no cold-start issues and being more fuel efficient than conventional spark-ignition engines. The Wankel engine is one of the best ICE to be converted to run hydrogen. The paper presents some details of an initial investigation of the CAD and CAE modeling of a novel design where two jet ignition devices per rotor are replacing the traditional two spark plugs for a faster and more complete combustion.
Technical Paper

Numerical Investigation of Dual Fuel Diesel-CNG Combustion on Engine Performance and Emission

2015-03-10
2015-01-0009
With the purpose of reducing emission level while maintaining the high torque character of diesel engine, various solutions have been proposed by researchers over the world. One of the most attractive methods is to use dual fuel technique with premixed gaseous fuel ignited by a relatively small amount of diesel. In this study, Methane (CH4), which is the main component of natural gas, was premixed with intake air and used as the main fuel, and diesel fuel was used as ignition source to initiate the combustion. By varying the proportion of diesel and CH4, the combustion and emissions characteristics of the dual fuel (diesel/CH4) combustion system were investigated. Different cases of CFD studies with various concentration of CH4 were carried out. A validated 3D quarter chamber model of a single cylinder engine (diesel fuel only) generated by using AVL Fire ESE was modified into dual fuel mode in this study.
Technical Paper

Evaluation of Sensor Failure Detection, Identification and Accommodation (SFDIA) Performance Following Common-Mode Failures of Pitot Tubes

2014-09-16
2014-01-2164
Recent catastrophic air crashes have shown that physical redundancy is not a foolproof option for failures on Air Data Systems (ADS) on an aircraft providing airspeed measurements. Since all the redundant sensors are subjected to the same environmental conditions in flight, a failure on one sensor could occur on the other sensors under certain conditions such as extreme weather; this class of failure is known in the literature as “common mode” failure. In this paper, different approaches to the problem of detection, identification and accommodation of failures on the Air Data System (ADS) of an aircraft are evaluated. This task can be divided into component tasks of equal criticality as Sensor Failure Detection and Identification (SFDI) and Sensor Failure Accommodation (SFA). Data from flight test experiments conducted using the WVU YF-22 unmanned research aircraft are used.
Technical Paper

Number Concentration and Size Distributions of Nanoparticle Emissions during Low Temperature Combustion using Fuels for Advanced Combustion Engines (FACE)

2014-04-01
2014-01-1588
Due to tightening emission legislations, both within the US and Europe, including concerns regarding greenhouse gases, next-generation combustion strategies for internal combustion diesel engines that simultaneously reduce exhaust emissions while improving thermal efficiency have drawn increasing attention during recent years. In-cylinder combustion temperature plays a critical role in the formation of pollutants as well as in thermal efficiency of the propulsion system. One way to minimize both soot and NOx emissions is to limit the in-cylinder temperature during the combustion process by means of high levels of dilution via exhaust gas recirculation (EGR) combined with flexible fuel injection strategies. However, fuel chemistry plays a significant role in the ignition delay; hence, influencing the overall combustion characteristics and the resulting emissions.
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