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Technical Paper

Dynamic Simulation and Optimization of Vehicle-Mounted Multifunctional Mechan-Ical Arm

2023-04-11
2023-01-0772
The multi-functional mechanical arm equipped on engineering vehicle can achieve different functions by installing different mechanism devices through the interface at the end of the mechanical arm. It can achieve functions like engineering construction and road rescue. Mechanical arm systems often work in complex environments, which requires good reliability and safety of the boom system. When the mechanical boom is working, the pressure of each luffing cylinder is large, and the contact force and acceleration of each boom are complex, which requires a certain degree of verification and optimization before it can be put into production. In this paper, a virtual prototype of a vehicle mounted hydraulic mechanical arm with four booms is established. Through ADAMS, the dynamic analysis of mechanical arm under multiple working conditions is carried out, the movement parameter changes and the pressure changes of each luffing cylinder are analyzed.
Technical Paper

Research on Overload Dynamic Identification Based on Vehicle Vertical Characteristics

2023-04-11
2023-01-0773
With the development of highway transportation and automobile industry technology, highway truck overload phenomenon occurs frequently, which poses a danger to road safety and personnel life safety. So it is very important to identify the overload phenomenon. Traditionally, static detection is adopted for overload identification, which has low efficiency. Aiming at this phenomenon, a dynamic overload identification method is proposed. Firstly, the coupled road excitation model of vehicle speed and speed bump is established, and then the 4-DOF vehicle model of half car is established. At the same time, considering that the double input vibration of the front and rear wheels will be coupled when vehicle passes through the speed bump, the model is decoupled. Then, the vertical trajectory of the body in the front axle position is obtained by Carsim software simulation.
Technical Paper

Research on Cooperative Adaptive Cruise Control (CACC) Based on Fuzzy PID Algorithm

2023-04-11
2023-01-0682
For cooperative adaptive cruise control (CACC) system, a robust following control algorithm based on fuzzy PID principle is adopted in this paper. Firstly, a nonlinear vehicle dynamics model considering the lag of driving force and acceleration constraints was established. Then, with the vehicle’s control hierarchic, the upper controller takes the relative speed between vehicles and the spacing error as inputs to output the following vehicle's target acceleration, while the lower controller takes the target acceleration as inputs and the throttle opening and brake master cylinder pressure as outputs. For the setting of target spacing, this paper additionally considers the relative speed between vehicles and the acceleration of the front vehicle. Through testing, compared with the traditional variable safety distance model, the average distance reduces by 5.43% when leading vehicle is accelerating, while increases by 2.74% in deceleration.
Technical Paper

Vehicle Feature Recognition Method Based on Image Semantic Segmentation

2022-03-29
2022-01-0144
In the process of truck overload and over-limit detection, it is necessary to detect the characteristics of the vehicle's size, type, and wheel number. In addition, in some vehicle vision-based load recognition systems, the vehicle load can be calculated by detecting the vibration frequency of specific parts of the vehicle or the change in the length of the suspension during the vehicle's forward process. Therefore, it is essential to quickly and accurately identify vehicle features through the camera. This paper proposes a vehicle feature recognition method based on image semantic segmentation and Python, which can identify the length, height, number of wheels and vibration frequency at specific parts of the vehicle based on the vehicle driving video captured by the roadside camera.
Technical Paper

Research on Heat Dissipation Performance of Automobile Motor Based on Heat Pipe Optimization Design

2022-03-29
2022-01-0729
In new energy vehicles, the electric motor, as the main power source, is developing toward high power density. However, its heat generation problem always affects the overall performance of the motor, so an efficient motor cooling system is especially important. In desert or water-scarce areas, liquid cooling cannot meet the needs of new energy vehicle motor cooling. When glycol or other liquid coolants are low or depleted, motor heat dissipation becomes less effective. Heat pipe is a heat dissipation technology with advantages such as fast thermal response and light weight. In this paper, by improving the heat pipe arrangement and reducing the overall mass of the heat dissipation system, a heat pipe optimization design based on a drive motor heat dissipation scheme is proposed, and the overall stability of the motor working under high temperature conditions is improved.
Technical Paper

Research on the Dual-Motor Coupling Power System Strategy of Electric Sweeping Vehicle

2022-03-29
2022-01-0673
The sweeping vehicle has made a great contribution to the cleaning of urban roads. The traditional electric sweeping vehicle uses the main and auxiliary motors to drive the driving system and the operating system respectively. However, because the sweeper is in a low-speed working condition for a long time, and the drive motor must meet the demand for high power, there exist problems of low motor utilization and high cost. Aiming at this phenomenon, a dual-motor power coupling system based on planetary gears is proposed. First, analyze the driving mode of the dual-motor coupling power system according to the actual working scheme of the sweeper, and match the parameters of the motor based on this. Second, on the premise of meeting the power requirements, analyze and divide the working range of each drive mode based on the principle of minimum energy consumption, and then obtain the best drive mode switching control and speed and torque distribution strategy.
Technical Paper

Design and Simulation of Active Anti-Rollover Control System for Heavy Trucks

2022-03-29
2022-01-0909
With the rapid development of the logistics and transportation industry, heavy-duty trucks play an increasingly important role in social life. However, due to the characteristics of large cargo loads, high center of mass and relatively narrow wheelbase, the driving stability of heavy trucks are poor, and it is easy to cause rollover accidents under high-speed driving conditions, large angle steering and emergency obstacle avoidance. To improve the roll stability of heavy trucks, it is necessary to design an active anti-rollover control system, through the analysis of the yaw rate and the load transfer rate of the vehicle, driving states can be estimated during the driving process. Under the intervention of the control system, the lateral transfer rate of heavy trucks can be reduced to correct the driving posture of the vehicle body and reduce the possibility of rollover accidents.
Technical Paper

Analytical Modeling and Multi-Objective Optimization of the Articulated Vehicle Steering System

2022-03-29
2022-01-0879
The articulated steering system is widely used in engineering vehicles due to its high mobility and low steering radius. The design parameters have a vital impact on the selection of the steering system assemblies, such as the operation stroke, pressure, and force of the hydraulic cylinders during the steering process, which will affect the system weight. The system energy consumption is also relevant to the geometry parameters. According to the kinetic analysis of the steering system and dynamic analysis of the steering process, the kinetic model of an engineering vehicle steering system is built, and the length and pressure variation of the cylinder is calculated and validated by the field test. The influence of the factors is analyzed based on the established model. To lower the system weight, needed pressure, and force, the multi-objective particle swarm optimization method is initiated to optimize the geometry parameter of the articulated steering system.
Technical Paper

Vehicle Accelerator and Brake Pedal On-Off State Judgment by Using Speed Recognition

2021-04-16
2021-01-5038
The development of intelligent transportation improves road efficiency, reduces automobile energy consumption, and improves driving safety. The core of intelligent transportation is the two-way information interaction between vehicles and the road environment. At present, road environmental information can flow to the vehicle, while the vehicle’s information rarely flows to the outside world. The electronic throttle and electronic braking systems of some vehicles use sensors to get the state of the accelerator and brake pedal, which can be transmitted to the outside environment through technologies such as the Internet of Vehicles. But the Internet of Vehicles technology has not been widely used, and it relies on signal sources, which is a passive way of information acquisition. In this paper, an active identification method is proposed to get the vehicle pedal on-off state as well as the driver’s operation behavior through existing traffic facilities.
Technical Paper

Prediction of Road Slope Ahead of Vehicles Based on Data Fusion and Data Mining

2021-04-06
2021-01-0910
Heavy commercial vehicle drivers may frequently shift gears when they are running on long and downhill roads in mountainous area. In order to improve driving safety and fuel economy, it is necessary to predict the slope of the road ahead in real time and correct the driver's shift strategy in time. At present, the road slope estimation is mainly based on the real-time estimation of the road slope at the current position of the vehicle based on the vehicle driving information obtained by the sensors, but the road slope of the road section that the vehicle is about to reach has not been predicted. In this paper, based on the road slope information of the road section that the driver has driven through, combined with Geographic Information System (GIS) information and road design standards, the slope of the road section ahead is predicted.
Technical Paper

Modeling Ventilation System for Minimizing Temperature Amount of the Heat on the Contact Surface of the Brake Disc

2021-04-06
2021-01-0295
When driving a vehicle, reliable braking system ensures maximum human safety. Increasing vehicle speed under driving conditions generate heat due to the friction between rotating disc and pads. Elevated temperatures accelerate brake disc contact surface thermal deformation and shortens the service life. The particles formed as a result of high temperature and friction coefficient on the contact surface of the brake disc must not be emitted into the atmosphere. The ventilation system ensures that particles do not escape into the atmosphere by installing a car air filter system in the outdoor air flow duct. Minimizing the amount of heat and temperature on the contact surface of the brake disc in the ventilation system leads to an increase in the service life of the brake disc. The present research is essentially dealing with the modeling and analysis of solid and ventilated disc brake using ventilation system test rig.
Technical Paper

A Vehicle Dimensions Dynamic Detection Method Based on Image Recognition

2021-04-06
2021-01-0167
The acquisition of vehicle dimensions in a vehicle’s moving process has a wide application in road monitoring, transportation, vehicle model recognition and non-contact overload recognition. At present, the detection of the vehicle dimensions mostly adopts the methods of human visual inspection and tool detection, which has a low detection efficiency and difficult to replicate on a large scale. Based on the image background subtraction method, this paper proposes a vehicle dimensions detection method, which can realize real-time detection of road vehicle dimensions. This method uses an adaptive Gaussian Mixture Model (GMM) to establish a background model based on the video stream. Initially, the moving target image is obtained by the background subtraction method, and then the edge detection under the Canny operator and Hough transform circle detection are performed on the image to obtain the pixel dimension of the vehicle's outline.
Technical Paper

Research on Solar Thermal Energy Warming Diesel Engine Based on Reverse Heat Transfer of Coolant

2020-04-14
2020-01-1343
In winter, the temperature of the coldest month is below -20°C. Low temperature makes it difficult to start a diesel engine, combust sufficiently, which increases fuel consumption and pollutes the environment. The use of an electric power-driven auxiliary heating system increases the battery load and power consumption. Solar thermal energy has the advantages of easy access, clean and pollution-free. The coolant in the cylinder block of the diesel engine has a large contact area within the cylinder and is evenly distributed, which can be used as a heat transfer medium for the warm-up. A one-dimensional heat transfer model of the diesel engine block for the coolant warm-up is developed, and the total heat required for the warm-up is calculated by an iterative method in combination with the warm-up target.
Technical Paper

Parameter Optimization of Two-Speed AMT Electric Vehicle Transmission System

2020-04-14
2020-01-0435
At present, many electric vehicles are often equipped with only a single-stage final drive. Although the single-stage speed ratio can meet the general driving requirements of electric vehicles, if the requirements of the maximum speed and the requirements for starting acceleration or climbing are met at the same time, the power demand of the drive motor is relatively large, and the efficient area of the drive motor may be far away from the operating area corresponding to daily driving. If the two-speed automatic transmission is adopted, the vehicle can meet the requirements of maximum speed, starting acceleration and climbing at the same time, reduce the power demand of the driving motor, and improve the economy under certain power performance. This is especially important for medium and large vehicles.
Technical Paper

An Image Recognition Application Method for Vertical Movement of Vehicles

2020-04-14
2020-01-0733
In ITS, image processing technology is applied to a wide variety of areas such as visual-based intelligent vehicle navigation, visual-based traffic monitoring and visual-based traffic management. In the recognition system of the vehicle body characteristics, most of the recognition is the license plate and the car emblem, etc. This paper proposes an image recognition application method for the vertical motion of the car while driving, mainly including vertical height detection and vertical displacement velocity acceleration recognition. The edge detection model of the image object is established by using the gray image to obtain the car motion segmentation image. At the same time, an image length and actual length coordinate conversion model is established, which can calculate an arbitrary actual length of the image object. In this paper, Yuejin Shangjun X500 van was selected as the test vehicle, and the video data was captured with a camera.
Technical Paper

Research on the Best Driving Speed of the Deceleration Bump

2020-04-14
2020-01-1088
The ride performance and stability of the vehicle will decrease while the vehicle passing a deceleration bump with relatively high speed. If the speed is too low, the road efficiency and ride comfort will be affected. It is essential to identify the proper speed taking into account all the factors. In this paper, the dynamic model of the vehicle passing through the deceleration bump is established. Three kinds of indicators vibration weighted acceleration RMS, maximum vertical vibration acceleration and wheel load impact coefficient, are used to comprehensively evaluate the ride comfort and safety. The highway model, vehicle model, and common trapezoidal cross-sections bump models are set up in Carsim. Parameters such as vertical acceleration and tire force at different vehicle speeds are obtained. Then use the spline interpolation method to fit the data, and comprehensively consider the three indicators to get the best speed.
Technical Paper

A Pre-Warning Method for Cornering Speed of Concrete Mixer Truck

2020-04-14
2020-01-1003
The high gravity center of the concrete mixer truck reduces the truck’s stability while steering. The rolling stirring tank makes the stability even worse than the regular engineering vehicle due to the dynamic variation of the centroid position. Most of the researches on the rollover stability of concrete mixer trucks focus on the rollover model establishment and dynamic simulation module. The change of concrete centroid is ignored when the safety cornering speed is calculated. This paper proposes a pre-warning method for the cornering speed of concrete mixer trucks based on centroid dynamic simulation. In the method, the mixing tank stirring model and the vehicle driving dynamic model are established on the Fluent and TruckSim simulation platforms, respectively. The theoretical speed threshold obtained by simulation is used as the evaluation index of the warning speed in the curve. Firstly, the dynamic simulation of the stirring tank model is carried out by Fluent.
Technical Paper

Simulation Research of a Hydraulic Interconnected Suspension Based on a Hydraulic Energy Regenerative Shock Absorber

2018-04-03
2018-01-0582
The current paper proposes a hydraulic interconnected suspension system (HIS) based on a hydraulic energy-regenerative shock absorber (HESA) comparatively with the passive suspensions. The structure and working principles of the HIS system are introduced in order to investigate the damping performance and energy regeneration characteristics of the proposed system. Then, the dynamic characteristics of the HIS-HESA system have been investigated based on a 4-DOF longitudinal half vehicle model. In the simulation, two different road inputs were used in the dynamic characterization of the HIS-HESA; the warp sinusoidal excitation, and the random road signal. In addition, a comparative analysis was provided for the dynamic responses of the half vehicle model for both the HIS-HESA and the conventional suspension. Furthermore, a parametric analysis of the HIS-HESA has been carried out highlining the key parameters that have a remarkable effect on the HIS-HESA performance.
Technical Paper

The Measures of Improving Power Generation Stability for Harvesting Automobile Exhaust Energy

2018-04-03
2018-01-1367
The automobile exhaust energy can be recovered by the thermoelectric module generator(TEG). Owing to the complex urban traffic, the exhaust gas’s temperature fluctuations are resulted, which means the unstable hot-end temperature of the TEG. By installing solid heat capacity material(SHCM) to the area between the outer wall of the exhaust pipe and the TEG, it is possible to appropriately reduce the temperature fluctuation, but there is still a fluctuation of the TEG’s power output. Then by adding voltage filter circuit (VFC) after the TEG, the power output stability can be improved. This research uses SHCM and VFC to improve the stability of the exhaust gas generation. Firstly, the three-dimensional heat transfer model of the exhaust pipe thermoelectric power generation system is established. The heat capacity materials with low thermal resistance and high heat capacity were selected as the research object based on previous research.
Technical Paper

The Research of the Heavy Truck’s Warming System

2017-10-08
2017-01-2221
It’s not easy to start the engine in winter, especially in frigid highlands, because the low temperature increases the fuel’s viscosity, decreasing the lubricating oil flow ability and the storage performance of battery. Current electrical heating method can improve the engine starting performance in low temperature condition, but this method adds an external power to the engine, leading to the engine cannot maintain an efficient energy utilization. A warming device using the solar energy is designed to conserve the energy during the daytime, and directly warm up the engine at the time when the engine turns off for a long time, especially during the night. A solar collector installed on the top of the vehicle is used to convert the solar energy to the thermal energy, which is then transferred to the heat accumulator that contain the phase-change medium which can increase the heat storage performance.
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