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Technical Paper

Dynamic Simulation and Optimization of Vehicle-Mounted Multifunctional Mechan-Ical Arm

2023-04-11
2023-01-0772
The multi-functional mechanical arm equipped on engineering vehicle can achieve different functions by installing different mechanism devices through the interface at the end of the mechanical arm. It can achieve functions like engineering construction and road rescue. Mechanical arm systems often work in complex environments, which requires good reliability and safety of the boom system. When the mechanical boom is working, the pressure of each luffing cylinder is large, and the contact force and acceleration of each boom are complex, which requires a certain degree of verification and optimization before it can be put into production. In this paper, a virtual prototype of a vehicle mounted hydraulic mechanical arm with four booms is established. Through ADAMS, the dynamic analysis of mechanical arm under multiple working conditions is carried out, the movement parameter changes and the pressure changes of each luffing cylinder are analyzed.
Technical Paper

Research on Overload Dynamic Identification Based on Vehicle Vertical Characteristics

2023-04-11
2023-01-0773
With the development of highway transportation and automobile industry technology, highway truck overload phenomenon occurs frequently, which poses a danger to road safety and personnel life safety. So it is very important to identify the overload phenomenon. Traditionally, static detection is adopted for overload identification, which has low efficiency. Aiming at this phenomenon, a dynamic overload identification method is proposed. Firstly, the coupled road excitation model of vehicle speed and speed bump is established, and then the 4-DOF vehicle model of half car is established. At the same time, considering that the double input vibration of the front and rear wheels will be coupled when vehicle passes through the speed bump, the model is decoupled. Then, the vertical trajectory of the body in the front axle position is obtained by Carsim software simulation.
Technical Paper

Research on Cooperative Adaptive Cruise Control (CACC) Based on Fuzzy PID Algorithm

2023-04-11
2023-01-0682
For cooperative adaptive cruise control (CACC) system, a robust following control algorithm based on fuzzy PID principle is adopted in this paper. Firstly, a nonlinear vehicle dynamics model considering the lag of driving force and acceleration constraints was established. Then, with the vehicle’s control hierarchic, the upper controller takes the relative speed between vehicles and the spacing error as inputs to output the following vehicle's target acceleration, while the lower controller takes the target acceleration as inputs and the throttle opening and brake master cylinder pressure as outputs. For the setting of target spacing, this paper additionally considers the relative speed between vehicles and the acceleration of the front vehicle. Through testing, compared with the traditional variable safety distance model, the average distance reduces by 5.43% when leading vehicle is accelerating, while increases by 2.74% in deceleration.
Technical Paper

Vehicle Feature Recognition Method Based on Image Semantic Segmentation

2022-03-29
2022-01-0144
In the process of truck overload and over-limit detection, it is necessary to detect the characteristics of the vehicle's size, type, and wheel number. In addition, in some vehicle vision-based load recognition systems, the vehicle load can be calculated by detecting the vibration frequency of specific parts of the vehicle or the change in the length of the suspension during the vehicle's forward process. Therefore, it is essential to quickly and accurately identify vehicle features through the camera. This paper proposes a vehicle feature recognition method based on image semantic segmentation and Python, which can identify the length, height, number of wheels and vibration frequency at specific parts of the vehicle based on the vehicle driving video captured by the roadside camera.
Technical Paper

Research on Dust Suppression of Dump Truck

2022-03-29
2022-01-0786
When dump trucks unload dusty materials, dust particles with a diameter of 1 to 75 microns slide out of the dump body and float into the air. Dust particles naturally settle down spending a few hours, which causes air pollution. People who work in this environment daily suffer serious physical harm. To study the movement of dust particles during the unloading process, a scaled-down model is used to simulate the process of dump truck unloading gravel, and a high frame rate camera is used to record the movement trajectory of dust particles during the unloading process. In this paper, by observing the movement process of unloading dust particles by dump trucks, based on the principle of dynamics, a mathematical model describing the unloading of dust particles in the dump body and a mathematical model of the diffusion of dust particles in the air are established. Take the small gravel sampled at the construction site as an example of the experiment.
Technical Paper

Research on Heat Dissipation Performance of Automobile Motor Based on Heat Pipe Optimization Design

2022-03-29
2022-01-0729
In new energy vehicles, the electric motor, as the main power source, is developing toward high power density. However, its heat generation problem always affects the overall performance of the motor, so an efficient motor cooling system is especially important. In desert or water-scarce areas, liquid cooling cannot meet the needs of new energy vehicle motor cooling. When glycol or other liquid coolants are low or depleted, motor heat dissipation becomes less effective. Heat pipe is a heat dissipation technology with advantages such as fast thermal response and light weight. In this paper, by improving the heat pipe arrangement and reducing the overall mass of the heat dissipation system, a heat pipe optimization design based on a drive motor heat dissipation scheme is proposed, and the overall stability of the motor working under high temperature conditions is improved.
Technical Paper

Research on the Dual-Motor Coupling Power System Strategy of Electric Sweeping Vehicle

2022-03-29
2022-01-0673
The sweeping vehicle has made a great contribution to the cleaning of urban roads. The traditional electric sweeping vehicle uses the main and auxiliary motors to drive the driving system and the operating system respectively. However, because the sweeper is in a low-speed working condition for a long time, and the drive motor must meet the demand for high power, there exist problems of low motor utilization and high cost. Aiming at this phenomenon, a dual-motor power coupling system based on planetary gears is proposed. First, analyze the driving mode of the dual-motor coupling power system according to the actual working scheme of the sweeper, and match the parameters of the motor based on this. Second, on the premise of meeting the power requirements, analyze and divide the working range of each drive mode based on the principle of minimum energy consumption, and then obtain the best drive mode switching control and speed and torque distribution strategy.
Technical Paper

Design and Simulation of Active Anti-Rollover Control System for Heavy Trucks

2022-03-29
2022-01-0909
With the rapid development of the logistics and transportation industry, heavy-duty trucks play an increasingly important role in social life. However, due to the characteristics of large cargo loads, high center of mass and relatively narrow wheelbase, the driving stability of heavy trucks are poor, and it is easy to cause rollover accidents under high-speed driving conditions, large angle steering and emergency obstacle avoidance. To improve the roll stability of heavy trucks, it is necessary to design an active anti-rollover control system, through the analysis of the yaw rate and the load transfer rate of the vehicle, driving states can be estimated during the driving process. Under the intervention of the control system, the lateral transfer rate of heavy trucks can be reduced to correct the driving posture of the vehicle body and reduce the possibility of rollover accidents.
Technical Paper

Analytical Modeling and Multi-Objective Optimization of the Articulated Vehicle Steering System

2022-03-29
2022-01-0879
The articulated steering system is widely used in engineering vehicles due to its high mobility and low steering radius. The design parameters have a vital impact on the selection of the steering system assemblies, such as the operation stroke, pressure, and force of the hydraulic cylinders during the steering process, which will affect the system weight. The system energy consumption is also relevant to the geometry parameters. According to the kinetic analysis of the steering system and dynamic analysis of the steering process, the kinetic model of an engineering vehicle steering system is built, and the length and pressure variation of the cylinder is calculated and validated by the field test. The influence of the factors is analyzed based on the established model. To lower the system weight, needed pressure, and force, the multi-objective particle swarm optimization method is initiated to optimize the geometry parameter of the articulated steering system.
Technical Paper

Vehicle Accelerator and Brake Pedal On-Off State Judgment by Using Speed Recognition

2021-04-16
2021-01-5038
The development of intelligent transportation improves road efficiency, reduces automobile energy consumption, and improves driving safety. The core of intelligent transportation is the two-way information interaction between vehicles and the road environment. At present, road environmental information can flow to the vehicle, while the vehicle’s information rarely flows to the outside world. The electronic throttle and electronic braking systems of some vehicles use sensors to get the state of the accelerator and brake pedal, which can be transmitted to the outside environment through technologies such as the Internet of Vehicles. But the Internet of Vehicles technology has not been widely used, and it relies on signal sources, which is a passive way of information acquisition. In this paper, an active identification method is proposed to get the vehicle pedal on-off state as well as the driver’s operation behavior through existing traffic facilities.
Technical Paper

Analysis of Alcohol-Impaired Driving on Vehicle Dynamic Control of Steering, Braking and Acceleration Behaviors in Female Drivers

2021-04-06
2021-01-0859
Road traffic accidents resulting from alcohol-impaired driving are increasing globally despite several measures, currently in place, to curb the trend. For this reason, recent research aims at integrating alcohol early-detection systems and driving simulator experiments to identify intoxicated drivers. However, driving simulator experiments on drunk driving have focused mostly on male participants than female drivers whose characteristics have scarcely been explored. Hence in this paper, vehicle dynamic control inputs on steering, braking, and acceleration performance of 75 licensed female drivers with an upshot of alcohol at four different blood alcohol concentration (BAC) levels (0%, 0.03%, 0.05%, and 0.08%) were investigated. The participants completed simulated driving in a fixed-based simulator experiment coupled with real-time ecological scenarios to extract discrete responses.
Technical Paper

Modeling Ventilation System for Minimizing Temperature Amount of the Heat on the Contact Surface of the Brake Disc

2021-04-06
2021-01-0295
When driving a vehicle, reliable braking system ensures maximum human safety. Increasing vehicle speed under driving conditions generate heat due to the friction between rotating disc and pads. Elevated temperatures accelerate brake disc contact surface thermal deformation and shortens the service life. The particles formed as a result of high temperature and friction coefficient on the contact surface of the brake disc must not be emitted into the atmosphere. The ventilation system ensures that particles do not escape into the atmosphere by installing a car air filter system in the outdoor air flow duct. Minimizing the amount of heat and temperature on the contact surface of the brake disc in the ventilation system leads to an increase in the service life of the brake disc. The present research is essentially dealing with the modeling and analysis of solid and ventilated disc brake using ventilation system test rig.
Technical Paper

Structural Design and Simulation Analysis of an Intelligent Speed Bump

2021-04-06
2021-01-0324
As a traffic deceleration device, speed bumps are widely used to reduce the speed of vehicles and have a good effect. However, in special occasions such as hospital entrance, the bumps caused by ordinary speed bumps are likely to aggravate the pain of patients. In view of this situation, an intelligent speed bump is designed in this paper, which can adjust the height of the speed bump according to the speed of the passing vehicles. When a low-speed vehicle passes by, the elastic link slider module works, so that the upper surface of the speed bump can be elastically lowered to improve the ride comfort of low-speed vehicles. When a high-speed vehicle passes by, the centrifugal locking module will lock the elastic link slider module, and the upper surface of the speed bump will be locked, which plays a role in speed limit. In this paper, SolidWorks and ADAMS/car are used to analyze the process of vehicle passing through the intelligent speed bump.
Technical Paper

A Study on Heat Dissipation of Electric Vehicle Motor Based on Heat-Pipe Heat Transfer Analysis

2021-04-06
2021-01-0208
With the increasingly serious problems of environmental pollution and energy shortage, electric vehicles have a promising future. As a core component of electric vehicles, the drive motor is developing towards high power density of which remains temperature rise problems, which affects the performance, efficiency and service life of the drive motor. Liquid cooling has high energy consumption and poor reliability. The heat-pipe has excellent heat conduction and temperature uniformity capabilities. Therefore, this paper proposes a heat pipe-based drive motor heat dissipation system to make the heat-pipe act on the inside of the motor to reach a specified range of driving conditions. The drive motor can better dissipate heat through the heat-pipe. Firstly, analysis of the internal heat generation mechanism of the motor, heat transfer characteristics of the heat-pipe and the heat-pipe layout plan was established.
Technical Paper

Research on Heat Management Performance of Heat Pipe-Fin Based on Optimal Design

2021-04-06
2021-01-0752
As one of the core components of electric vehicle, the performance of power battery is largely determined by thermal management system. Air cooling is difficult to meet the heat dissipation requirements of high-power power batteries. Liquid cooling arrangement is complex and requires high sealing performance. Phase change materials will increase the mass of battery packs. Heat pipes have good heat conduction, temperature equalization performance and light weight, and it is an ideal cooling and heat dissipation technology with efficient cooling fins. In this paper, a thermal management system of power battery based on heat pipe and fin is proposed. The maximum temperature and wall temperature difference of power battery are reduced by heat pipe and fin heat dissipation. The influence of different fin spacing and heights on the thermal management system is studied, and then the fin spacing and height are optimized.
Technical Paper

Research on Solar Thermal Energy Warming Diesel Engine Based on Reverse Heat Transfer of Coolant

2020-04-14
2020-01-1343
In winter, the temperature of the coldest month is below -20°C. Low temperature makes it difficult to start a diesel engine, combust sufficiently, which increases fuel consumption and pollutes the environment. The use of an electric power-driven auxiliary heating system increases the battery load and power consumption. Solar thermal energy has the advantages of easy access, clean and pollution-free. The coolant in the cylinder block of the diesel engine has a large contact area within the cylinder and is evenly distributed, which can be used as a heat transfer medium for the warm-up. A one-dimensional heat transfer model of the diesel engine block for the coolant warm-up is developed, and the total heat required for the warm-up is calculated by an iterative method in combination with the warm-up target.
Technical Paper

Parameter Optimization of Two-Speed AMT Electric Vehicle Transmission System

2020-04-14
2020-01-0435
At present, many electric vehicles are often equipped with only a single-stage final drive. Although the single-stage speed ratio can meet the general driving requirements of electric vehicles, if the requirements of the maximum speed and the requirements for starting acceleration or climbing are met at the same time, the power demand of the drive motor is relatively large, and the efficient area of the drive motor may be far away from the operating area corresponding to daily driving. If the two-speed automatic transmission is adopted, the vehicle can meet the requirements of maximum speed, starting acceleration and climbing at the same time, reduce the power demand of the driving motor, and improve the economy under certain power performance. This is especially important for medium and large vehicles.
Technical Paper

Research on the Performance of Battery Thermal Management System Based on Optimized Arrangement of Flat Plate Heat Pipes

2020-04-14
2020-01-0162
The thermal management system is essential for the safe and long-term operation of the power battery. The temperature difference between the individual cells exceeds the acceleration of the battery performance, which leads to battery out of use and affects the performance of the vehicle. Compared with the low heat transfer coefficient of the air-cooling system, the complex structure of the liquid-cooling system and the large quality of phase change material system, the heat pipe has high thermal conductivity, strong isothermal performance and light weight, it’s an efficient cooling element that can be used for thermal management. In this study, the flat plate heat pipe(FPHP) is used to manage the temperature of the battery, through experiments, the optimized placement of the flat heat pipe is obtained.
Technical Paper

Research on the Performance of Magnetorheological Fluid Auxiliary Braking Devices Thermal Management System Based on Flat Plate Heat Pipes

2020-04-14
2020-01-0894
To prevent braking recession, heavy commercial vehicles are often equipped with fluid auxiliary braking devices, such as hydraulic retarder. Hydraulic retarder can convert the vehicle’s kinetic energy to the fluid heat energy, which can enormously alleviate the main brake’s workload. The traditional hydraulic retarder can provide enough braking torque but has a delay during the braking. In this paper, a new type of magnetorheological fluid (MR fluid) hydraulic retarder is introduced by replacing the traditional fluid with magnetorheological fluid because of its linear braking torque and quick response. By changing the magnetic field intensity, it is easier to control the braking torque than the traditional hydraulic retarder. The rise of magnetorheological fluid temperature during the braking period will reduce the hydraulic retarder’s performance.
Technical Paper

Research on the Best Driving Speed of the Deceleration Bump

2020-04-14
2020-01-1088
The ride performance and stability of the vehicle will decrease while the vehicle passing a deceleration bump with relatively high speed. If the speed is too low, the road efficiency and ride comfort will be affected. It is essential to identify the proper speed taking into account all the factors. In this paper, the dynamic model of the vehicle passing through the deceleration bump is established. Three kinds of indicators vibration weighted acceleration RMS, maximum vertical vibration acceleration and wheel load impact coefficient, are used to comprehensively evaluate the ride comfort and safety. The highway model, vehicle model, and common trapezoidal cross-sections bump models are set up in Carsim. Parameters such as vertical acceleration and tire force at different vehicle speeds are obtained. Then use the spline interpolation method to fit the data, and comprehensively consider the three indicators to get the best speed.
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