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Technical Paper

Dynamic Simulation and Optimization of Vehicle-Mounted Multifunctional Mechan-Ical Arm

2023-04-11
2023-01-0772
The multi-functional mechanical arm equipped on engineering vehicle can achieve different functions by installing different mechanism devices through the interface at the end of the mechanical arm. It can achieve functions like engineering construction and road rescue. Mechanical arm systems often work in complex environments, which requires good reliability and safety of the boom system. When the mechanical boom is working, the pressure of each luffing cylinder is large, and the contact force and acceleration of each boom are complex, which requires a certain degree of verification and optimization before it can be put into production. In this paper, a virtual prototype of a vehicle mounted hydraulic mechanical arm with four booms is established. Through ADAMS, the dynamic analysis of mechanical arm under multiple working conditions is carried out, the movement parameter changes and the pressure changes of each luffing cylinder are analyzed.
Technical Paper

Research on Overload Dynamic Identification Based on Vehicle Vertical Characteristics

2023-04-11
2023-01-0773
With the development of highway transportation and automobile industry technology, highway truck overload phenomenon occurs frequently, which poses a danger to road safety and personnel life safety. So it is very important to identify the overload phenomenon. Traditionally, static detection is adopted for overload identification, which has low efficiency. Aiming at this phenomenon, a dynamic overload identification method is proposed. Firstly, the coupled road excitation model of vehicle speed and speed bump is established, and then the 4-DOF vehicle model of half car is established. At the same time, considering that the double input vibration of the front and rear wheels will be coupled when vehicle passes through the speed bump, the model is decoupled. Then, the vertical trajectory of the body in the front axle position is obtained by Carsim software simulation.
Technical Paper

Research on Cooperative Adaptive Cruise Control (CACC) Based on Fuzzy PID Algorithm

2023-04-11
2023-01-0682
For cooperative adaptive cruise control (CACC) system, a robust following control algorithm based on fuzzy PID principle is adopted in this paper. Firstly, a nonlinear vehicle dynamics model considering the lag of driving force and acceleration constraints was established. Then, with the vehicle’s control hierarchic, the upper controller takes the relative speed between vehicles and the spacing error as inputs to output the following vehicle's target acceleration, while the lower controller takes the target acceleration as inputs and the throttle opening and brake master cylinder pressure as outputs. For the setting of target spacing, this paper additionally considers the relative speed between vehicles and the acceleration of the front vehicle. Through testing, compared with the traditional variable safety distance model, the average distance reduces by 5.43% when leading vehicle is accelerating, while increases by 2.74% in deceleration.
Technical Paper

Vehicle Feature Recognition Method Based on Image Semantic Segmentation

2022-03-29
2022-01-0144
In the process of truck overload and over-limit detection, it is necessary to detect the characteristics of the vehicle's size, type, and wheel number. In addition, in some vehicle vision-based load recognition systems, the vehicle load can be calculated by detecting the vibration frequency of specific parts of the vehicle or the change in the length of the suspension during the vehicle's forward process. Therefore, it is essential to quickly and accurately identify vehicle features through the camera. This paper proposes a vehicle feature recognition method based on image semantic segmentation and Python, which can identify the length, height, number of wheels and vibration frequency at specific parts of the vehicle based on the vehicle driving video captured by the roadside camera.
Technical Paper

Research on Heat Dissipation Performance of Automobile Motor Based on Heat Pipe Optimization Design

2022-03-29
2022-01-0729
In new energy vehicles, the electric motor, as the main power source, is developing toward high power density. However, its heat generation problem always affects the overall performance of the motor, so an efficient motor cooling system is especially important. In desert or water-scarce areas, liquid cooling cannot meet the needs of new energy vehicle motor cooling. When glycol or other liquid coolants are low or depleted, motor heat dissipation becomes less effective. Heat pipe is a heat dissipation technology with advantages such as fast thermal response and light weight. In this paper, by improving the heat pipe arrangement and reducing the overall mass of the heat dissipation system, a heat pipe optimization design based on a drive motor heat dissipation scheme is proposed, and the overall stability of the motor working under high temperature conditions is improved.
Technical Paper

Research on the Dual-Motor Coupling Power System Strategy of Electric Sweeping Vehicle

2022-03-29
2022-01-0673
The sweeping vehicle has made a great contribution to the cleaning of urban roads. The traditional electric sweeping vehicle uses the main and auxiliary motors to drive the driving system and the operating system respectively. However, because the sweeper is in a low-speed working condition for a long time, and the drive motor must meet the demand for high power, there exist problems of low motor utilization and high cost. Aiming at this phenomenon, a dual-motor power coupling system based on planetary gears is proposed. First, analyze the driving mode of the dual-motor coupling power system according to the actual working scheme of the sweeper, and match the parameters of the motor based on this. Second, on the premise of meeting the power requirements, analyze and divide the working range of each drive mode based on the principle of minimum energy consumption, and then obtain the best drive mode switching control and speed and torque distribution strategy.
Technical Paper

Design and Simulation of Active Anti-Rollover Control System for Heavy Trucks

2022-03-29
2022-01-0909
With the rapid development of the logistics and transportation industry, heavy-duty trucks play an increasingly important role in social life. However, due to the characteristics of large cargo loads, high center of mass and relatively narrow wheelbase, the driving stability of heavy trucks are poor, and it is easy to cause rollover accidents under high-speed driving conditions, large angle steering and emergency obstacle avoidance. To improve the roll stability of heavy trucks, it is necessary to design an active anti-rollover control system, through the analysis of the yaw rate and the load transfer rate of the vehicle, driving states can be estimated during the driving process. Under the intervention of the control system, the lateral transfer rate of heavy trucks can be reduced to correct the driving posture of the vehicle body and reduce the possibility of rollover accidents.
Technical Paper

Measurement and Evaluation of the Conversion of Thermal Energy Generated on the Contact Surface of the Brake Disc into Electrical Energy Using a Thermoelectric Generator

2022-03-29
2022-01-0188
Heat generated by friction between the brake discs and the brake pad causes the disc temperature to rise, which affects the braking performance. This flux generated from the contact surface of the vehicle brake disc not only affects the braking performance but also tends to be wasted and pollutes the environment. However, an accurate system is needed to make efficient use of this generated heat flux, which is usually wasted. Thermoelectric generators (TEGs) are solid-state gadgets utilized in the conversion of heat to electricity. Hence, the aim of this study is to convert the heat flux generated at the disc contact surface into electrical energy by employing a thermoelectric generator. In Addition, the energy harvested energy to power the battery, which in turn charges the temperature monitoring systems. Thermoelectric generators were positioned at different geometrical points of the brake discs to achieve optimal efficiency and energy storage possibilities.
Technical Paper

Analytical Modeling and Multi-Objective Optimization of the Articulated Vehicle Steering System

2022-03-29
2022-01-0879
The articulated steering system is widely used in engineering vehicles due to its high mobility and low steering radius. The design parameters have a vital impact on the selection of the steering system assemblies, such as the operation stroke, pressure, and force of the hydraulic cylinders during the steering process, which will affect the system weight. The system energy consumption is also relevant to the geometry parameters. According to the kinetic analysis of the steering system and dynamic analysis of the steering process, the kinetic model of an engineering vehicle steering system is built, and the length and pressure variation of the cylinder is calculated and validated by the field test. The influence of the factors is analyzed based on the established model. To lower the system weight, needed pressure, and force, the multi-objective particle swarm optimization method is initiated to optimize the geometry parameter of the articulated steering system.
Technical Paper

Vehicle Accelerator and Brake Pedal On-Off State Judgment by Using Speed Recognition

2021-04-16
2021-01-5038
The development of intelligent transportation improves road efficiency, reduces automobile energy consumption, and improves driving safety. The core of intelligent transportation is the two-way information interaction between vehicles and the road environment. At present, road environmental information can flow to the vehicle, while the vehicle’s information rarely flows to the outside world. The electronic throttle and electronic braking systems of some vehicles use sensors to get the state of the accelerator and brake pedal, which can be transmitted to the outside environment through technologies such as the Internet of Vehicles. But the Internet of Vehicles technology has not been widely used, and it relies on signal sources, which is a passive way of information acquisition. In this paper, an active identification method is proposed to get the vehicle pedal on-off state as well as the driver’s operation behavior through existing traffic facilities.
Technical Paper

The Design and Realization of Steam Turbine Blade CAD/CAM System

2021-04-06
2021-01-0816
The turbine blade is a key component in the operation of the steam turbine hence the design and manufacturing level of the blade will directly affect the performance and efficiency of the turbine. CAD/CAM has been the foundation and important part of advanced manufacturing technology. It is important to study the steam turbine blade integrated CAD/CAM system to improve the design and manufacture of the blade. In this paper, the structure of CAD/CAM system for steam turbine blade is studied and the extensible framework structure including user layer, functional layer and system layer is proposed. Based on the control points of the turbine blade profile design method, and based on the expression between the three-dimensional parametric vector modeling method in UG-based platform, the use of UG/Open development tools and Visual C # developed a turbine blade CAD system.
Technical Paper

Prediction of Road Slope Ahead of Vehicles Based on Data Fusion and Data Mining

2021-04-06
2021-01-0910
Heavy commercial vehicle drivers may frequently shift gears when they are running on long and downhill roads in mountainous area. In order to improve driving safety and fuel economy, it is necessary to predict the slope of the road ahead in real time and correct the driver's shift strategy in time. At present, the road slope estimation is mainly based on the real-time estimation of the road slope at the current position of the vehicle based on the vehicle driving information obtained by the sensors, but the road slope of the road section that the vehicle is about to reach has not been predicted. In this paper, based on the road slope information of the road section that the driver has driven through, combined with Geographic Information System (GIS) information and road design standards, the slope of the road section ahead is predicted.
Technical Paper

Modeling Ventilation System for Minimizing Temperature Amount of the Heat on the Contact Surface of the Brake Disc

2021-04-06
2021-01-0295
When driving a vehicle, reliable braking system ensures maximum human safety. Increasing vehicle speed under driving conditions generate heat due to the friction between rotating disc and pads. Elevated temperatures accelerate brake disc contact surface thermal deformation and shortens the service life. The particles formed as a result of high temperature and friction coefficient on the contact surface of the brake disc must not be emitted into the atmosphere. The ventilation system ensures that particles do not escape into the atmosphere by installing a car air filter system in the outdoor air flow duct. Minimizing the amount of heat and temperature on the contact surface of the brake disc in the ventilation system leads to an increase in the service life of the brake disc. The present research is essentially dealing with the modeling and analysis of solid and ventilated disc brake using ventilation system test rig.
Technical Paper

Research on Vehicle Lane Change Based on Vehicle Speed Planning

2021-04-06
2021-01-0162
Lane changing manoeuvers is an essential rudiment in vehicle driving and has a significant impact on the characteristics of traffic flow. In the case of traditional cars, the driver operates the vehicle to complete the lane change whilst for autonomous vehicles, completing the lane change requires planning the lane change trajectory and controlling the vehicle speed during the lane change. Unreasonable lane change trajectory and vehicle speed may cause the vehicle to lose stability, threaten driving safety, increase energy consumption and waste energy. This paper considers the safety and economy of the lane changing process, and proposes a new lane changing method for vehicles.
Technical Paper

A Study on Heat Dissipation of Electric Vehicle Motor Based on Heat-Pipe Heat Transfer Analysis

2021-04-06
2021-01-0208
With the increasingly serious problems of environmental pollution and energy shortage, electric vehicles have a promising future. As a core component of electric vehicles, the drive motor is developing towards high power density of which remains temperature rise problems, which affects the performance, efficiency and service life of the drive motor. Liquid cooling has high energy consumption and poor reliability. The heat-pipe has excellent heat conduction and temperature uniformity capabilities. Therefore, this paper proposes a heat pipe-based drive motor heat dissipation system to make the heat-pipe act on the inside of the motor to reach a specified range of driving conditions. The drive motor can better dissipate heat through the heat-pipe. Firstly, analysis of the internal heat generation mechanism of the motor, heat transfer characteristics of the heat-pipe and the heat-pipe layout plan was established.
Technical Paper

Speed Planning System for Commercial Vehicles in Mountainous Areas

2021-04-06
2021-01-0126
There are a large number of curves and slopes in the mountainous areas. Unreasonable acceleration and deceleration in these areas will increase the burden of the brake system and the fuel consumption of the vehicle. The main purpose of this paper is to introduce a speed planning and promotion system for commercial vehicles in mountainous areas. The wind, slope, curve, engine brake, and rolling resistances are analyzed to establish the thermal model of the brake system. Based on the thermal model, the safe speed of the brake system is acquired. The maximum safe speed on the turning section is generated by the vehicle dynamic model. And the economic speed is calculated according to the fuel consumption model. The planning speed is provided based on these models. This system can guide the driver to handle the vehicle speed more reasonably.
Technical Paper

Research on Parallel Regenerative Braking Control of the Electric Commercial Vehicle Based on Fuzzy Logic

2021-04-06
2021-01-0119
Regenerative braking is an effective technology to extend the driving range of electrified vehicles by recovering kinetic energy from braking. This paper focuses on the design of the regenerative braking control strategy for a commercial vehicle which requires significantly larger braking power than passenger cars. To maximize the energy recovery while ensuring the braking efficiency of the vehicle and its braking safety, this paper proposed a fuzzy logic strategy for regenerative braking control, and a feasibility study was conducted for an electric van. The work includes in three steps. Firstly, state variables that significantly affect regenerative braking performance, i.e., vehicle speed, battery State-of-Charge (SOC), and braking intensity, are identified based on mathematical modelling of the vehicle system dynamics in braking maneuver.
Technical Paper

Optimal Management of Charge and Discharge of Electric Vehicles Based on CAN Bus Communication

2020-04-14
2020-01-1297
With the shortage of energy and the continuous development of automotive technology, electric vehicles are gradually gaining popularity. The energy of electric vehicles mainly comes from the power grid, and its large-scale use is inseparable from the support of the power system. However, electric vehicles consume power quickly, have short driving ranges, and frequently charge, and there are plenty of problems such as disorder and randomness in charging, which is not conducive to rational planning of the power grid. Optimizing the charging problem of electric vehicles can not only save power resources but also bring huge economic benefits to operators of charging stations. In this paper, the CAN bus communication protocol, combined with GPS positioning, LabVIEW monitoring, GPRS transmitting and other technical means, can realize the information exchange of the "vehicle-charging device-distribution network".
Technical Paper

Research on Solar Thermal Energy Warming Diesel Engine Based on Reverse Heat Transfer of Coolant

2020-04-14
2020-01-1343
In winter, the temperature of the coldest month is below -20°C. Low temperature makes it difficult to start a diesel engine, combust sufficiently, which increases fuel consumption and pollutes the environment. The use of an electric power-driven auxiliary heating system increases the battery load and power consumption. Solar thermal energy has the advantages of easy access, clean and pollution-free. The coolant in the cylinder block of the diesel engine has a large contact area within the cylinder and is evenly distributed, which can be used as a heat transfer medium for the warm-up. A one-dimensional heat transfer model of the diesel engine block for the coolant warm-up is developed, and the total heat required for the warm-up is calculated by an iterative method in combination with the warm-up target.
Technical Paper

Parameter Optimization of Two-Speed AMT Electric Vehicle Transmission System

2020-04-14
2020-01-0435
At present, many electric vehicles are often equipped with only a single-stage final drive. Although the single-stage speed ratio can meet the general driving requirements of electric vehicles, if the requirements of the maximum speed and the requirements for starting acceleration or climbing are met at the same time, the power demand of the drive motor is relatively large, and the efficient area of the drive motor may be far away from the operating area corresponding to daily driving. If the two-speed automatic transmission is adopted, the vehicle can meet the requirements of maximum speed, starting acceleration and climbing at the same time, reduce the power demand of the driving motor, and improve the economy under certain power performance. This is especially important for medium and large vehicles.
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