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Technical Paper

Automatic Optimization Method for FSAE Racing Car Aerodynamic Kit Based on the Integration of CAD and CAE

2024-04-09
2024-01-2079
In the process of designing the aerodynamic kit for Formula SAE racing cars, there is a lot of repetitive work and low efficiency in optimizing parameters such as wing angle of attack and chord length. Moreover, the optimization of these parameters in past designs heavily relied on design experience and it's difficult to achieve the optimal solution through theoretical calculations. By establishing a parametric model in CAD software and integrating it with CFD software, we can automatically modify model parameters, run a large number of simulations, and analyze the simulation results using statistical methods. After multiple iterations, we achieve fully automatic parameter optimization and obtain higher negative lift. At the same time, the simulation process is optimized, and simulations are run based on GPUs, resulting in a significant increase in simulation speed compared to the original.
Technical Paper

Fuzzy Control of Regenerative Braking on Pure Electric Garbage Truck Based on Particle Swarm Optimization

2024-04-09
2024-01-2145
To improve the braking energy recovery rate of pure electric garbage removal vehicles and ensure the braking effect of garbage removal vehicles, a strategy using particle swarm algorithm to optimize the regenerative braking fuzzy control of garbage removal vehicles is proposed. A multi-section front and rear wheel braking force distribution curve is designed considering the braking effect and braking energy recovery. A hierarchical regenerative braking fuzzy control strategy is established based on the braking force and braking intensity required by the vehicle. The first layer is based on the braking force required by the vehicle, based on the front and rear axle braking force distribution plan, and uses fuzzy controllers.
Technical Paper

Research on Trajectory Tracking of Autonomous Vehicle Based on Lateral and Longitudinal Cooperative Control

2024-03-29
2024-01-5039
Autonomous vehicles require the collaborative operation of multiple modules during their journey, and enhancing tracking performance is a key focus in the field of planning and control. To address this challenge, we propose a cooperative control strategy, which is designed based on the integration of model predictive control (MPC) and a dual proportional–integral–derivative approach, referred to as collaborative control of MPC and double PID (CMDP for short in this article).The CMDP controller accomplishes the execution of actions based on information from perception and planning modules. For lateral control, the MPC algorithm is employed, transforming the MPC’s optimal problem into a standard quadratic programming problem. Simultaneously, a fuzzy control is designed to achieve adaptive changes in the constraint values for steering angles.
Technical Paper

Research on the Harmonics-Based the Optimization Algorithm for the Active Synthesis of Automobile Sound

2023-05-08
2023-01-1045
The technology of active sound generation (ASG) for automobiles is one of the most effective methods to flexibly achieve the sound design that meets the expectations of different user groups, and the active sound synthesis algorithms are crucial for the implementation of ASG. In this paper, the Kaiser window function-based the harmonic synthesis algorithm of automobile sound is proposed to achieve the extraction of the order sounds of target automobile. And, the suitable fitting functions are utilized to construct the mathematical model between the engine speed information and the amplitude of the different order sound. Then, a random phase correction algorithm is proposed to ensure the coherence of the synthesized sounds. Finally, the analysis of simulation results verifies that the established method of the extraction and synthesis of order sound can meet the requirements of target sound quality.
Technical Paper

Dynamic Simulation and Optimization of Vehicle-Mounted Multifunctional Mechan-Ical Arm

2023-04-11
2023-01-0772
The multi-functional mechanical arm equipped on engineering vehicle can achieve different functions by installing different mechanism devices through the interface at the end of the mechanical arm. It can achieve functions like engineering construction and road rescue. Mechanical arm systems often work in complex environments, which requires good reliability and safety of the boom system. When the mechanical boom is working, the pressure of each luffing cylinder is large, and the contact force and acceleration of each boom are complex, which requires a certain degree of verification and optimization before it can be put into production. In this paper, a virtual prototype of a vehicle mounted hydraulic mechanical arm with four booms is established. Through ADAMS, the dynamic analysis of mechanical arm under multiple working conditions is carried out, the movement parameter changes and the pressure changes of each luffing cylinder are analyzed.
Technical Paper

Thermal Management Design and Simulation of Symmetric Air-Cooled System for Lithium Battery

2023-04-11
2023-01-0517
Good heat dissipation of Lithium battery can prevent the battery from shortening its life due to rapid aging or thermal runaway. In this paper, an air-cooled structure of 5 series and 3 parallel battery packs is designed, which combines the advantages of series and parallel air ducts and optimizes the heat dissipation effect and the space ratio of air ducts. First, the heat generation model of NCR18650PF lithium battery is established, and the heat generation rate and time under different discharge rates are calculated. Combined with the working conditions of the battery itself, the necessity of battery pack heat dissipation was found.
Technical Paper

A Semantic Segmentation Algorithm for Intelligent Sweeper Vehicle Garbage Recognition Based on Improved U-net

2023-04-11
2023-01-0745
Intelligent sweeper vehicle is gradually applied to human life, in which the accuracy of garbage identification and classification can improve cleaning efficiency and save labor cost. Although Deep Learning has made significant progress in computer vision and the application of semantic network segmentation can improve waste identification rate and classification accuracy. Due to the loss of some spatial information during the convolution process, coupled with the lack of specific datasets for garbage identification, the training of the network and the improvement of recognition and classification accuracy are affected. Based on the Unet algorithm, in this paper we adjust the number of input and output channels in the convolutional layer to improve the speed during the feature extraction part. In addition, manually generated datasets are used to greatly improve the robustness of the model.
Technical Paper

Topology Optimization Design on Cooling-Plate for Lithium-ion Battery Based on Electro-Thermal Model

2023-04-11
2023-01-0506
A flow channel design of the battery liquid cooling plate is carried out through the variable density topology optimization method according to the heat dissipation requirements of lithium-ion power batteries under actual working conditions. Firstly, given the non-uniform heat generation of lithium battery cells, the heat generation mechanism is studied so that the battery electro-thermal model is established, then the distribution regularity of heat generation rate in the cell at different discharge rates is obtained. Subsequently, through COMSOL Multiphysics simulation software, the multi-objective topology optimization of the primary configuration radiator is conducted. The weights of the optimization objectives minimum temperature and minimum flow resistance are determined by practical engineering application. Finally, an optimized model with a volume fraction of 50% was obtained.
Technical Paper

Stackelberg-Game-Based Vehicle Lane-Changing Model Considering Driving Style

2022-12-22
2022-01-7078
At present, most of the game decision lane-changing models only consider the state data of the vehicle at the current moment. However, the driving style has a significant impact on the vehicle trajectories, which should be taken into account in the lane-changing process. Moreover, most of the game models are static and do not take into account the sequence of the vehicle lane-changing. This paper proposed a Stackelberg-game-based vehicle lane-changing model considering driving style. Firstly, the NGSIM public dataset is selected for this research and the data screen flow is processed. The K-means algorithm is applied to exchange data clustering. Based on the analysis of vehicle lane changing features under different driving style, the characteristics of the corresponding data under different style are extracted. The quantic-polynomial programming algorithm is used to generate a vehicle lane changing trajectory under different driving styles.
Journal Article

Optimization of Electric Vehicle Wireless Power Transmission Efficiency Based on Ant Lion Optimizer

2022-03-29
2022-01-0789
Magnetically coupled resonance wireless power transmission technology (MCR-WPT), as a technological innovation in the electric vehicle industry, is of great significance to promote the development of the electric vehicle industry chain. The current wireless charging technology is affected by the design of the vehicle itself, the distance between the vehicle-mounted part of the wireless charging and the ground is not fixed. And the changeable parking attitude will cause the projection of the transmitting coil and the receiving coil to deviate. Therefore, reasonable matching of transmission frequency, matching impedance and other parameters is of great significance for optimizing power transmission efficiency. This paper establishes a mathematical model of transmission frequency, matching impedance, distance between two coils and wireless power transmission efficiency.
Technical Paper

Research on Heat Dissipation Performance of Automobile Motor Based on Heat Pipe Optimization Design

2022-03-29
2022-01-0729
In new energy vehicles, the electric motor, as the main power source, is developing toward high power density. However, its heat generation problem always affects the overall performance of the motor, so an efficient motor cooling system is especially important. In desert or water-scarce areas, liquid cooling cannot meet the needs of new energy vehicle motor cooling. When glycol or other liquid coolants are low or depleted, motor heat dissipation becomes less effective. Heat pipe is a heat dissipation technology with advantages such as fast thermal response and light weight. In this paper, by improving the heat pipe arrangement and reducing the overall mass of the heat dissipation system, a heat pipe optimization design based on a drive motor heat dissipation scheme is proposed, and the overall stability of the motor working under high temperature conditions is improved.
Technical Paper

Analytical Modeling and Multi-Objective Optimization of the Articulated Vehicle Steering System

2022-03-29
2022-01-0879
The articulated steering system is widely used in engineering vehicles due to its high mobility and low steering radius. The design parameters have a vital impact on the selection of the steering system assemblies, such as the operation stroke, pressure, and force of the hydraulic cylinders during the steering process, which will affect the system weight. The system energy consumption is also relevant to the geometry parameters. According to the kinetic analysis of the steering system and dynamic analysis of the steering process, the kinetic model of an engineering vehicle steering system is built, and the length and pressure variation of the cylinder is calculated and validated by the field test. The influence of the factors is analyzed based on the established model. To lower the system weight, needed pressure, and force, the multi-objective particle swarm optimization method is initiated to optimize the geometry parameter of the articulated steering system.
Technical Paper

Styling Parameter Optimization of the Type C Recreational Vehicle Air Drag

2021-09-30
2021-01-5094
Recreational vehicles have a lot of potential consumers in China, especially the type C recreational vehicle is popular among consumers due to its advantages, prompting an increase in the production and sales volumes. The type C vehicle usually has a higher air drag than the common commercial vehicles due to its unique appearance. It can be reduced by optimizing the structural parameters, thus the energy consumed by the vehicle can be decreased. The external flow field of a recreational vehicle is analyzed by establishing its computational fluid dynamic (CFD) model. The characteristic of the RV’s external flow field is identified based on the simulation result. The approximation models of the vehicle roof parameters and air drag and vehicle volume are established by the response surface method (RSM). The vehicle roof parameters are optimized by multi-objective particle swarm optimization (MO-PSO).
Technical Paper

Parameter Optimization of Off-Road Vehicle Frame Based on Sensitivity Analysis, Radial Basis Function Neural Network, and Elitist Non-dominated Sorting Genetic Algorithm

2021-08-10
2021-01-5082
The lightweight design of a vehicle can save manufacturing costs and reduce greenhouse gas emissions. For the off-road vehicle and truck, the chassis frame is the most important load-bearing assembly of the separate frame construction vehicle. The frame is one of the most assemblies with great potential to be lightweight optimized. However, most of the vehicle components are mounted on the frame, such as the engine, transmission, suspension, steering system, radiator, and vehicle body. Therefore, boundaries and constraints should be taken into consideration during the optimal process. The finite element (FE) model is widely used to simulate and assess the frame performance. The performance of the frame is determined by the design parameters. As one of the largest components of the vehicle, it has a lot of parameters. To improve the optimum efficiency, sensitivity analysis is used to narrow the range of the variables.
Technical Paper

Parameter Optimization of Steering Trapezoid Mechanism Based on Hybrid Genetic Algorithm

2021-04-06
2021-01-0845
Optimization of the steering trapezoid mechanism parameter has great significance for improving vehicular handling performance and steering safety. The mathematical model of the current trapezoid mechanism design is oversimplified; Thus, the value of the optimum parameter is often not achievable. In this paper, a design model for the trapezoidal steering mechanism is proposed taking into consideration the size and kinematic constraints. Based on combining Ackerman's principle and spatial geometric relation, a multi-body dynamics design method is used to derive a nonlinear optimization model of the split steering trapezoid mechanism. In this investigation, a hybrid genetic algorithm is developed to minimize the steering error and the corresponding optimum design parameters. The selected design parameters are the bottom angle and the steering arm length of steering trapezoid mechanisms.
Technical Paper

Collision Avoidance Strategy of High-Speed AEB System Based on Minimum Safety Distance

2021-04-06
2021-01-0335
The automatic emergency braking (AEB) system is an important part of automobile active safety, which can effectively reduce rear-end collision accidents and protect drivers' safety through active braking. AEB system has been included in many countries' new car assessment programme as the test content of active safety. In view of obviously deficiencies of the existing AEB control algorithm in avoiding longitudinal collision at high speed, it is proposed to an optimized model of the minimum safe distance for rear-end collision prevention on high-speed road in order to improve the accuracy of AEB system. Considering the influence of road adhesion coefficient and human comfort on the maximum braking deceleration, it is established to a more accurate and reasonable AEB system to avoid collision for expressway. The collision avoidance strategy is verified by simulation software.
Technical Paper

Overload Identification System Based on Vibration State of Two-Axle Vehicle

2021-04-06
2021-01-0172
The non-contact overload recognition method refers to the method of detecting the vibration state of the vehicle through visual recognition without touching the vehicle, and then calculating the vehicle load in combination with the vehicle dynamics model to determine whether the passing vehicle is overloaded. Due to the convenience of detection, low cost of infrastructure and informatization, this method has great advantages in the field of overload identification. However, the model used in this recognition method is the single mass vibration model at present, which will have a large error due to the interaction between the front and rear suspension, and the position of the center of mass needs to be acquired in the recognition process, which is difficult in the actual identification process. In this paper, a vehicle vibration model containing two modes of vibration is proposed, and uses Sobol algorithm to analyze the parameter sensitivity of the model.
Technical Paper

Research on Heat Management Performance of Heat Pipe-Fin Based on Optimal Design

2021-04-06
2021-01-0752
As one of the core components of electric vehicle, the performance of power battery is largely determined by thermal management system. Air cooling is difficult to meet the heat dissipation requirements of high-power power batteries. Liquid cooling arrangement is complex and requires high sealing performance. Phase change materials will increase the mass of battery packs. Heat pipes have good heat conduction, temperature equalization performance and light weight, and it is an ideal cooling and heat dissipation technology with efficient cooling fins. In this paper, a thermal management system of power battery based on heat pipe and fin is proposed. The maximum temperature and wall temperature difference of power battery are reduced by heat pipe and fin heat dissipation. The influence of different fin spacing and heights on the thermal management system is studied, and then the fin spacing and height are optimized.
Technical Paper

Optimization of Shifting Schedule of Vehicle Coasting Mode Based on Dynamic Mass Identification

2020-04-14
2020-01-1321
Correct shifting schedule of vehicle coasting mode play a vital role in improving vehicle comfort and economy. At present, the calibration of the transmission shifting schedule ignores the impact of vehicle’s dynamic mass. This paper proposes a method for optimizing the shifting schedule of the coasting modes with gear based on the dynamic mass identification of the vehicle. This method identifies the dynamic mass of the vehicle during driving and substitute them into the process of solving the shifting schedule parameters. Then we get the optimal shifting schedule. At first, establish the Extended Kalman Filter to Pre-process the experimental data, reducing errors caused by excessive data fluctuations. Then, establishing a weighted squares estimation model based on particle swarm optimization to identify the dynamic mass of the vehicle.
Technical Paper

Impact Simulation and Structural Optimization of a Vehicle CFRP Engine Hood in terms of Pedestrian Safety

2020-04-14
2020-01-0626
With the rapidly developing automotive industry and stricter environmental protection laws and regulations, lightweight materials, advanced manufacturing processes and structural optimization methods are widely used in body design. Therefore, in order to evaluate and improve the pedestrian protection during a collision, this paper presents an impact simulation modeling and structural optimization method for a sport utility vehicle engine hood made of carbon fiber reinforced plastic (CFRP). Head injury criterion (HIC) was used to evaluate the performance of the hood in this regard. The inner panel and the outer panel of CFRP hood were discretized by shell elements in LS_DYNA. The Mat54-55 card was used to define the mechanical properties of the CFRP hood. In order to reduce the computational costs, just the parts contacted with the hood were modeled. The simulations were done in the prescribed 30 impact points.
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