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This guide is intended to promote safe designs, operations and maintenance on aircraft and ground support oxygen systems. This is also a summary of some work by the ASTM G 4 Committee related to oxygen fire investigations and design concerns to reduce the risk of an oxygen fire. There have been many recent technological advances and additional test data is available for evaluating and controlling combustion hazards in oxygen equipment. Standards that use this new information are rapidly evolving. A guide is needed to assist organizations and persons not completely familiar with this process to provide oxygen systems with minimum risks of combustion. This guide does not necessarily address all the detailed issues and provide all data that will be needed. For a complete analysis, supplemental publications need to be consulted. This guide does discuss the basics of oxygen systems fire hazards. The hazard analysis process is discussed and a simple example to explain this process.

This standard covers all types of oxygen breathing equipment used in non-military aircraft. It is intended that this standard supplements the requirements of the detail specification or drawings of specific components or assemblies (e.g., regulators, masks, cylinders, etc.). Where a conflict exists between this standard and detail specifications, detail specifications shall take precedence.

This standard covers all types of manually operated high pressure oxygen, cylinder shut off valves for use in commercial aircraft. It is intended that the valve shall be attached to a pressure cylinder storing oxygen under a nominal pressure of 12.76 MPa (1850 psig) at 21 °C (70 °F). Upon opening the valve, oxygen will be permitted to discharge from the storage cylinder to the valve outlet and to other downstream components of the oxygen system. It shall also be possible to recharge the cylinder through the valve.

This SAE Aerospace Information Report provides a general discussion on gaseous breathing oxygen and oxygen equipment for use on commercial aircraft. Other types of oxygen systems are mentioned to assist in this discussion. For detailed information on systems other than gaseous, refer to the appropriate section of AIR825.

This ARP delineates requirements for system cleanliness, test gas supply system, test stand design, environmental chamber definition, instrumentation, dynamic test equipment and testing procedures.

This standard covers all types of oxygen breathing equipment used in non-military aircraft. It is intended that this standard supplement the requirements of the detail specification or drawings of specific components or assemblies, e.g., regulators, masks, cylinders, etc. Where a conflict exists between this and detail specifications, detail specifications shall take precedence.

This Aerospace Information Report provides a general discussion on gaseous breathing oxygen and oxygen equipment for use on commercial aircraft. Other types of oxygen systems are mentioned to assist in this discussion. For detailed information on systems other than gaseous, reference the appropriate section of AIR825.

This document presents a glossary of many terms found in literature related to aviation oxygen systems and associated topics. Such a listing can never be all inclusive, but the majority of important terms are anticipated to be included for reference.

This SAE Aerospace Standard (AS) covers any protection system that serves the stated purpose. This document establishes minimum performance requirements for emergency equipment, which provides flight deck (sedentary) crewmembers with eye and respiratory protection from toxic atmospheres during in-flight emergencies. Defintion of sedentary: "sedentary" is herein defined as those flight deck crewmembers that remain seated at their flight deck stations throughout the emergency. For those "nonsedentary" cabin crewmembers whose duty it is to leave their flight station during an emergency (for example, to actively locate and fight an on-board fire).

This SAE Aerospace Information Report (AIR) describes two classes of lubricants which, when properly applied, can be used in oxygen systems and components.

This SAE Aerospace Recommended Practice (ARP) covers procedures or methods to be used for fabricating, handling, testing, and installation of oxygen lines in an aircraft oxygen system.

This document provides guidance concerning the maintenance and serviceability of oxygen cylinders beginning with the quality of oxygen that is required, supplemental oxygen information, handling and cleaning procedures, transfilling, and marking of serviced oxygen assemblies. This document attempts to outline in a logical sequence oxygen quality, serviceability, and maintenance of oxygen cylinders. Content of this document can also be used for refilling of oxygen cylinder while installed on aircraft, directly or through an intermediate charging port.

This standard covers oxygen masks and breathing valves used with both panel mounted and mask mounted demand and pressure-demand oxygen regulators. Mask mounted oxygen regulators are covered under other standards, but when the mask mounted regulator incorporates an integral exhalation valve, the performance of this valve shall meet the requirements of this standard.

This SAE AEROSPACE Standard (AS) covers all types of manually operated high pressure Oxygen line shut off valves utilizing either metallic or nonmetallic valve seats for use in general and commercial type aircraft.

Specific federal aviation regulations (Titled 14 of the United States Code of Federal Regulations, or 14 CFR) define oxygen system requirements for an in-flight decompression incident. This AIR addresses the operational oxygen system requirements for a decompression incident that may occur at any point during a long-range flight, with an emphasis for a decompression at the equal time point (ETP). This AIR identifies fuel and oxygen management contingencies, and presents possible solutions for the efficient, safe, and optimum fuel/oxygen flight continuation. Oxygen management is a concern to all aircraft, such as single engine types that fly above 10 000 feet and use supplemental oxygen. This document provides a method which can help guide users in developing an oxygen solution for their aircraft.

Oxygen system integration and performance precautions are in particularly dependent on applicable sections of airworthiness requirements per FAR/JAR 25. In this document information will be provided on common principles and good practices regarding design criteria, installation, manufacturing, safety aspects and system handling during maintenance and inspection.

This standard applies to pressure reducers for gaseous breathing oxygen systems and for all performance profiles without regard to particular inlet or outlet pressures. Attention is given, however, to construction requirements for reducers with maximum supply pressures to 2250 psig (155 bar) and reduced pressures of 50 to 150 psig (3.4 to 10.5 bar).

This document provides guidance concerning the maintenance and serviceability of oxygen cylinders beginning with the quality of oxygen that is required, supplemental oxygen information, handling and cleaning procedures, transfilling and marking of serviced oxygen assemblies. This document attempts to outline in a logical sequence oxygen quality, serviceability, and maintenance of oxygen cylinders. Content of this document can also be used for refilling of oxygen cylinder while installed on aircraft, directly or through an intermediate charging port.

This SAE Aerospace Standard (AS) defines the overall requirements applicable to oxygen flow indicating devices intended to operate in conjunction with an oxygen regulator and mask system. Flow indicators covered by this document are for use with pressure demand, diluter-demand and continuous flow oxygen systems.

This standard covers oxygen masks and breathing valves used with both panel mounted and mask mounted demand and pressure-demand oxygen regulators. Mask mounted oxygen regulators are covered under other standards, but when the mask mounted regulator incorporates an integral exhalation valve, the performance of this valve shall meet the requirements of this standard.