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Aircraft Fuel System Design Guidelines

2023-09-27
WIP
AIR7975A
This document describes the major design drivers and considerations when designing a fuel system for a large commercial aircraft. It discusses the design at a system/aircraft level, and is not intended as a design manual for individual system components, though it does refer out to other SAE specifications where more detail on specific components and sub systems is given. It does include examples of a number of calculations associated with sizing of fuel systems, based on those given in NAV-AIR-06-5-504, as well as an appendix summarizing basic fluid mechanical equations which are key for fuel system design. It is acknowledged that most of these calculations would today be performed by modelling tools, rather than by hand, but it is considered important for the designer to understand the principles. It is intended that later issues of this document will include appendices which give specific considerations for military aircraft, smaller commercial aircraft, and rotorcraft.
Standard

Aircraft Flame Arrestor Installation Guidelines and Test Methods

2021-08-26
CURRENT
ARP5776
The scope of this document is to provide pertinent information on demonstrating the performance of Flame Arrestors, also known as Fuel Vent Protectors (FVPs), in preventing the propagation of a deflagration when the arrestors are subjected to aerospace-representative flames produced by the venting of flammable gas through the arrestor. Test procedures for two separate combustion-loading profiles are presented herein: The flame hold test condition, and the flame propagation test condition. For the flame hold test condition, the applicability of two separate critical flows is discussed in which one flow results in the greatest flame arrestor temperature and a second flow results in the greatest temperature of the surrounding structure.
Standard

Fuel Level Point Sensing

2020-11-30
CURRENT
AIR6325
This report is intended to identify the various existing technologies used for a fuel level sensing system. In addition to sensing technologies, it describes the basic architecture of fuel level sensing systems and their association with fuel gauging system to increase integrity of fuel measurement and management. As the fuel level sensing system is generally based on electrical components within fuel tanks, a specific focus is made on fuel tank explosion safety protection. An overview of the capacitive fuel gauging operation can be found in AIR5691.
Standard

Self-Sealing Breakaway Valves for Crash-Resistant Aircraft Fuel Systems

2020-03-19
CURRENT
AIR1616B
MIL-STD-1290, 14 CFR 27.952, and 14 CFR 29.952 provide crash resistant fuel system design and test criteria that significantly minimize fuel leaks and occurrence of post-crash fire in survivable impacts. This document does not change and does not authorize changes in or deviations from MIL-Standard or regulatory requirements. This document provides guidance for the design, performance, and test criteria for self-sealing breakaway valves.
Standard

Thesaurus for Fuel System Components

2020-02-24
CURRENT
AIR1615B
This document provides a summary of names commonly used throughout the industry for aircraft fuel system components. It is a thesaurus intended to aid those not familiar with the lexicon of the industry.
Standard

Aircraft Flexible Tanks General Design and Installation Recommendations

2019-05-07
CURRENT
AIR1664A
This SAE Aerospace Information Report (AIR) includes general information about the various types and styles of flexible tanks and the tank-mounted fittings that adapt the tank to the surrounding structure and fluid-system plumbing. Recommendations are given relative to the dimensional layout of the tank when these recommendations serve to avoid tank fabrication problems and tank/structure interface problems. As a part of these recommendations, critical dimensions of plumbing adapter fittings are discussed and recommendations made. Tank manufacturing tolerances are given. Recommendations are made relative to cavity design and preparation to facilitate a reliable installation. The special installation requirements of nonself-sealing, self-sealing, and crash-resistant tanks are discussed. This document is not intended to replace the information or requirements of the military and commercial procurement specifications listed in Section 2.
Standard

Optical equipment safety in fuel tanks

2018-11-15
WIP
ARP7977
This project aims to develop a framework of requirements which support safe installation and operation of optical devices within an aircraft fuel tank, specifically: 1: To determine optical power and energy limits which ensure safe operation of optical installations within an aircraft fuel tank over aircraft life and under all phases of flight, taking the limits provided in IEC 60079-28:20015 as a starting point. 2: To demonstrate optical and electrical power and energy equivalences, where possible. 3: To determine requirements for optical installations, including bonding and electrostatic discharge for non-conductive components such as optical fibres. 4: To provide guidelines for analysis of the hazards presented by the typical internal components of optical devices, such as failure modes of photo diodes and cells.
Standard

Method-Pressure Drop Tests for Fuel System Components

2013-08-09
HISTORICAL
ARP868C
This document provides recommended methods and describes associated equipment and test setups to assist in understanding and conducting pressure drop tests on fuel system components. Background information and suggestions are provided as means of improving accuracy and repeatability of test results. Although written specifically for fuel system components, the methods, equipment and suggestions presented herein apply equally to pressure drop tests of other liquid-handling devices.
Standard

Nozzles and Ports – Gravity Fueling Interface Standards for Civil Aircraft

2012-01-03
CURRENT
AS1852D
This SAE Aerospace Standard (AS) defines the maximum allowable free opening dimensions for airframe fueling ports on civil aircraft that require the exclusive use of gasoline as an engine fuel, and the minimum free opening dimensions for airframe fueling ports on civil aircraft that operate with turbine fuels as the primary fuel type and with gasoline as the emergency fuel type. This SAE Aerospace Standard (AS) also defines the features and dimensions for airframe refueling ports on civil aircraft that require the exclusive use of turbine fuel as an engine fuel. In addition, this document defines the minimum fuel nozzle spout dimensions for turbine fuel ground service equipment, and the maximum fuel nozzle spout diameter for gasoline ground service equipment.
Standard

Thesaurus for Fuel System Components

2007-12-04
HISTORICAL
AIR1615A
This document provides a summary of names commonly used throughout the industry for aircraft fuel system components. It is a thesaurus intended to aid those not familiar with the lexicon of the industry.
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