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This SAE Aerospace Information Report (AIR) reviews the precautions that must be taken and the corrections which must be evaluated and applied if the experimental error in measuring the temperature of a hot gas stream with a thermocouple is to be kept to a practicable minimum. Discussions will focus on Type K thermocouples, as defined in National Institute of Standards and Technology (NIST) Monograph 175 as Type K, nickel-chromium (Kp) alloy versus nickel-aluminium (Kn) alloy (or nickel-silicon alloy) thermocouples. However, the majority of the content is relevant to any thermocouple type used in gas turbine applications.

ARP5120 provides recommended best practices, procedures, and technology to guide the physical and functional design, development, integration, verification, and validation of highly reliable Engine Health Management (EHM) systems for aircraft engines and Auxiliary Power Units (APUs). This SAE Aerospace Recommended Practice (ARP) also serves as a concise reference of considerations, approaches, activities, and requirements for producing the end-to-end engine health management system comprised of both on and off-board subsystems for the sensing, acquisition, analysis, detection, and data handling functions for EHM. These functions may also be used to effect continued operation or return to service decisions when demonstrated as compliant with the applicable airworthiness requirements defined by the responsible Aviation Authority. Where practical, this document delineates between military and commercial practices.

This ARP provides an insight into how to approach a cost benefit analysis (CBA) to determine the return on investment (ROI) that would result from implementing a propulsion Prognostics and Health Management (PHM) system on an air vehicle. It describes the complexity of features that can be considered in the analysis, the different tools and approaches for conducting a CBA and differentiates between military and commercial applications. This document is intended to help those who might not necessarily have a deep technical understanding or familiarity with PHM systems but want to either quantify or understand the economic benefits (i.e., the value proposition) that a PHM system could provide.

The purpose of this SAE Aerospace Information Report (AIR) is to provide information that would be useful to potential users/operators and decision makers for evaluating and quantifying the benefits of an Engine Monitoring Systems (EMS) versus its cost of implementation. This document presents excerpts from reports developed to analyze "actual aircraft cost/benefits results". These are presented as follows: a. First, to outline the benefits and cost elements pertaining to EMS that may be used in performing a cost versus benefits analysis. b. Second, to present considerations for use in conducting the analysis. c. Third, to provide examples of analyses and results as they relate to the user/operator and decision-maker community. The document encompasses helicopters and fixed wing aircraft and distinguishes between civilian and military considerations.

The ice bath recommended herein is similar to that described in SAE AIR 46.* Some material not presented in AIR 46, including preferred dimensions, has been added.

The thermocouple design recommended herein is presented as one for which the correction to the observed emf, because of thermal conduction along the stem and wires, is within the limits presented in the accompanying figure. On referring to the figure, it is seen that no restriction is placed upon the diameter of the thermocouple or stem, and the longitudinal dimensions are expressed in terms of wire and stem diameters. The type of stem, such as packed ceramic stock, refractory insulating tubing, etc., also is left open to choice. Thus the sizes of wires and supporting stems may be varied over wide ranges to match particular requirements where conduction errors are to be limited or controlled.

ARP5120 provides recommended best practices, procedures, and technology to guide the physical and functional design, development, integration, verification, and validation of highly reliable Engine Health Management (EHM) systems for aircraft engines and Auxiliary Power Units (APUs). This SAE Aerospace Recommended Practice (ARP) also serves as a concise reference of considerations, approaches, activities, and requirements for producing the end-to-end engine health management system comprised of both on and off-board subsystems for the sensing, acquisition, analysis, detection, and data handling functions for EHM. These functions may also be used to effect continued operation or return to service decisions when demonstrated as compliant with the applicable airworthiness requirements defined by the responsible Aviation Authority. Where practical, this document delineates between military and commercial practices.

This SAE Aerospace Information Report (AIR) presents metrics for assessing the performance of prognostic algorithms applied for Engine Health Management (EHM) functions. The emphasis is entirely on prognostics and as such is intended to provide an extension and complement to such documents as AIR5871, which offers information and guidance on general prognostic approaches relevant to gas turbines, and AIR4985 which offers general metrics for evaluating diagnostic systems and their impact on engine health management activities.

The purpose of this SAE Aerospace Information Report (AIR) is to provide information that would be useful to potential users/operators and decision makers for evaluating and quantifying the benefits of an Engine Monitoring Systems (EMS) versus its cost of implementation. This document presents excerpts from reports developed to analyze "actual aircraft cost/benefits results". These are presented as follows: a. First, to outline the benefits and cost elements pertaining to EMS that may be used in performing a cost versus benefits analysis. b. Second, to present considerations for use in conducting the analysis. c. Third, to provide examples of analyses and results as they relate to the user/operator and decision-maker community. The document encompasses helicopters and fixed wing aircraft and distinguishes between civilian and military considerations.

For Engine Monitoring Systems to meet their potential for improved safety and reduced operation and support costs, significant attention must be focused on their reliability and validity throughout the life cycle. This AIR will provide program managers, designers, developers and customers a concise reference of the activities, approaches and considerations for the development and verification of a highly reliable engine monitoring system. When applying the guidelines of this AIR it should be noted that engine monitoring systems physically or functionally integrated with the engine control system and/or performing functions that affect engine safety or are used to effect continued operation or return to service decisions shall be subject to the Type Investigation of the product in which they'll be incorporated and have to show compliance with the applicable airworthiness requirements as defined by the responsible Aviation Authority.

The purpose of this SAE Aerospace Information Report (AIR) is to provide information and guidance for the selection and use of lubrication system monitoring methods. This AIR is intended to be used as a technical guide. It is not intended to be used as a legal document or standard. The scope of this document is limited to those inspection and analysis methods and devices that can be considered appropriate for routine maintenance.

This ARP provides an insight into how to approach a cost benefit analysis (CBA) to determine the return on investment (ROI) that would result from implementing a propulsion Prognostics and Health Management (PHM) system on an air vehicle. It describes the complexity of features that can be considered in the analysis, the different tools and approaches for conducting a CBA and differentiates between military and commercial applications. This document is intended to help those who might not necessarily have a deep technical understanding or familiarity with PHM systems but want to either quantify or understand the economic benefits (i.e., the value proposition) that a PHM system could provide.

The purpose of this SAE Aerospace Information Report (AIR) is to provide information that would be useful to potential users/operators and decision makers for evaluating and quantifying the benefits of an Engine Monitoring Systems (EMS) versus its cost of implementation. This document presents excerpts from reports developed to analyze “actual aircraft cost/benefits results”. These are presented as follows: a First, to outline the benefits and cost elements pertaining to EMS that may be used in performing a cost versus benefits analysis. b Second, to present considerations for use in conducting the analysis. c Third, to provide examples of analyses and results as they relate to the user/operator and decision-maker community. The document encompasses helicopters and fixed wing aircraft and distinguishes between civilian and military considerations.

The effectiveness of Engine Life Usage Monitoring and Parts Management systems is largely determined by the aircraft-specific requirements. This document addresses the following areas: a Safety b Life-limiting criteria c Life usage algorithm development d Data acquisition and management e Parts life tracking f Design feedback g Cost effectiveness It primarily examines the requirements and techniques currently in use, and considers the potential impact of new technology to the following areas: a Parts classification and control requirements b Failure causes of life-limited parts c Engine life prediction and usage measurement techniques d Method validation e Parts life usage data management f Lessons learned g Life usage tracking benefits

An effective ground station is vital to the successful implementation of an EMS and is a fundamental part of the total monitoring system design. Unlike on-board processing systems which principally use data to indicate when engine maintenance is required, ground stations offer much greater processing power to analyse and manipulate EMS data more comprehensively for both maintenance and logistics purposes. This document reviews the main EMS functions and discusses the operating requirements which will determine the basic design of a ground station, including the interfaces with other maintenance or logistics systems. A brief discussion is also included on some of the more recent advances in EMS ground station technology which have been specifically developed to provide more effective diagnostic capabilities for gas turbine engines. Finally, this document addresses the program management requirements associated with the initial development and on-going support of a ground station.

The purpose of this SAE Aerospace Information Report (AIR) is to provide information and guidance for the selection and use of oil system monitoring devices and methods. This AIR is intended to be used as a technical guide. It is not intended to be used as a legal document or standard. The scope of this document is limited to those inspection and analysis methods and devices that can be considered appropriate for routine maintenance. In agreement with industry usage, wear particle size ranges are given in micrometers (1 μm = 10-3 mm = 10-6 m).

The effectiveness of Engine Life Usage Monitoring and Parts Management systems is largely determined by the aircraft-specific requirements. This AIR addresses the following areas: a Safety. b Life-limiting criteria. c Life usage algorithm development. d Data acquisition and management. e Parts life tracking. f Design feedback. g Cost effectiveness. This AIR primarily examines the requirements and techniques currently in use, including: a Parts classification and control requirements. b Failure causes of life-limited parts. c Engine life prediction and usage measurement techniques. d Method validation. e Parts life usage data management. f Lessons learned. g Life usage tracking benefits.

The purpose of this Aerospace Information Report (AIR) is to provide information and guidance for the selection and use of oil system monitoring devices and methods. This AIR is intended to be used as a technical guide. It is not intended to be used as a legal document or standard. The scope of this document is limited to those inspection and analysis methods and devices which can be considered appropriate for routine maintenance. In agreement with industry usage, wear particle size ranges are given in μm (1 μm = 10-3 millimeter = 10-6 meter). Other dimensions are given in millimeters, with inches in parenthesis.