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Technical Paper

Hydrogen Engine Insights: A Comprehensive Experimental Examination of Port Fuel Injection and Direct Injection

2024-04-09
2024-01-2611
The environmental and sustainable energy concerns in transport are being addressed through the decarbonisation path and the potential of hydrogen as a zero-carbon alternative fuel. Using hydrogen to replace fossil fuels in various internal combustion engines shows promise in enhancing efficiency and achieving carbon-neutral outcomes. This study presents an experimental investigation of hydrogen (H2) combustion and engine performance in a boosted spark ignition (SI) engine. The H2 engine incorporates both port fuel injection (PFI) and direct injection (DI) hydrogen fuel systems, capable of injecting hydrogen at pressures of up to 4000 kPa in the DI system and 1000 kPa in the PFI operations. This setup enables a direct comparison of the performance and emissions of the PFI and DI operations. The study involves varying the relative air-to-hydrogen ratio (λ) at different speeds to explore combustion and engine limits for categorising and optimising operational regions.
Technical Paper

Comparison of Conventional vs Reactivity-Controlled Compression Ignition Diesel-Hythane Dual-Fuel Combustion: An Investigation on Engine Performance and Emissions at Low-Load

2023-06-26
2023-01-1203
The exponential rise in greenhouse gas (GHG) emissions into the environment is one of the major concerns of international organisations and governments. As a result, lowering carbon dioxide (CO2) and methane (CH4) emissions has become a priority across a wide range of industries, including transportation sector, which is recognised as one of the major sources of these emissions. Therefore, renewable energy carriers and powertrain technologies, such as the use of alternative fuels and combustion modes in internal combustion engines, are required. Dual-fuel operation with high substitution ratios using low carbon and more sustainable fuels can be an effective short-term solution. Hythane, a blend of 20% hydrogen and 80% methane, could be a potential solution to this problem.
Technical Paper

Analysis of Combustion Cycle-to-Cycle Variation in an Optical Single Cylinder Dual-Fuel Engine

2023-04-11
2023-01-0279
This study aims to improve the dual fuel combustion for low/zero carbon fuels. Seven cases were tested in a single cylinder optical engine and their ignition and combustion characteristics are compared. The baseline case is the conventional diesel combustion. Four cases are diesel-gas (compressed natural gas) dual-fuel combustion operations, and two cases are diesel-hythane combustion. The diesel fuel injection process was visualized by a high-speed copper vapour laser. The combustion processes were recorded with a high-speed camera at 10000 Hz with an engine speed of 1200 rpm. The high-speed recordings for each case included 22 engine cycles and were postprocessed to create one spatial overlapped average combustion image. The average combustion cycle images were then further thresholded and these images were then used in a new method to analyze the cycle-to-cycle variation in a dimensionless, for all cases comparable value.
Technical Paper

Combustion Characteristics and Exhaust Emissions of a Direct Injection SI Engine with Pure Ethanol and Methanol in Comparison to Gasoline

2022-08-30
2022-01-1089
The automobile industry is under intense pressure to reduce carbon dioxide (CO2) emissions of vehicles. There is also increasing pressure to reduce the other tail-pipe emissions from vehicles to combat air pollution. Electric powertrains offer great potential for eliminating tailpipe CO2 and all other tailpipe emissions. However, current battery technology and recharging infrastructure still present limitations for some applications, where a continuous high-power demand is required. Furthermore, not all markets have the infrastructure to support a sizeable electric fleet and until the grid energy generation mix is of a sufficiently low carbon intensity, then significant vehicle life-cycle CO2 savings could not be realized by the Battery Electric Vehicles. This investigation examines the effects of combustion, efficiencies, and emissions of two alcohol fuels that could help to significantly reduce CO2 in both tailpipe and the whole life cycle.
Technical Paper

A Rule-Based Energy Management Strategy for a Light-Duty Commercial P2 Hybrid Electric Vehicle Optimized by Dynamic Programming

2021-04-06
2021-01-0722
An appropriate energy management strategy can further reduce the fuel consumption of P2 hybrid electric vehicles (HEV) with simple hybrid configuration and low cost. The rule-based real-time energy management strategy dominates the energy management strategies utilized in commercial HEVs, due to its robustness and low computational loads. However, its performance is sensitive to the setting of parameters and control actions. To further improve the fuel economy of a P2 HEV, the energy management strategy of the HEV has been re-designed based on the globally optimal control theory. An optimization strategy model based on the longitudinal dynamics of the vehicle and Bellman’s dynamic programming algorithm was established in this research and an optimal power split in the dual power sources including an internal combustion engine (ICE) and an electric machine at a given driving cycle was used as a benchmark for the development of the rule-based energy management strategy.
Technical Paper

A Comparison Study on the Performance of the Multi-Stroke Cycle SI Engine under Low Load

2021-04-06
2021-01-0530
Pumping Mean Effective Pressure (PMEP) is the main factor limiting the improvement of thermal efficiency in a spark-ignition (SI) engine under low load. One of the ways to reduce the pumping loss under low load is to use Cylinder DeActivation (CDA). The CDA aims at reducing the firing density (FD) of the SI engine under low load operation and increasing the mass of air-fuel mixture within one cycle in one cylinder to reduce the throttling effect and further reducing the PMEP. The multi-stroke cycles can also reduce the firing density of the SI engine after some certain reasonable design, which is feasible to improve the thermal efficiency of the engine under low load in theory. The research was carried out on a calibrated four-cylinder SI engine simulation platform. The thermal efficiency improvements of the 6-stroke cycle and 8-stroke cycle to the engine performance were studied compared with the traditional 4-stroke cycle under low load conditions.
Technical Paper

Analysis of the Boost System for a High Performance 2-Stroke Boosted Uniflow Scavenged Direct Injection Gasoline (BUSDIG) Engine

2020-09-15
2020-01-2007
A 2-stroke boosted uniflow scavenged direct injection gasoline (BUSDIG) engine was researched and developed at Brunel University London to achieve higher power-to-mass ratio and thermal efficiency. In the BUSDIG engine concept, the intake scavenge ports are integrated to the cylinder liner and controlled by the movement of piston top while exhaust valves are placed in the cylinder head. Systematic studies on scavenging ports, intake plenum, piston design, valve opening profiles and fuel injection strategies have been performed to investigate and optimise the scavenging performance and in-cylinder fuel/air mixing process for optimised combustion process. In order to achieve superior power performance with higher thermal efficiency, the evaluation and optimisation of the boost system for a 1.0 L 2-cylinder 2-stroke BUSDIG engine were performed in this study using one dimensional (1D) engine simulations.
Technical Paper

Effects of Direct Injection Timing and Air Dilution on the Combustion and Emissions Characteristics of Stratified Flame Ignited (SFI) Hybrid Combustion in a 4-Stroke PFI/DI Gasoline Engine

2020-04-14
2020-01-1139
Controlled Auto-Ignition (CAI) combustion can effectively improve the thermal efficiency of conventional spark ignition (SI) gasoline engines, due to shortened combustion processes caused by multi-point auto-ignition. However, its commercial application is limited by the difficulties in controlling ignition timing and violent heat release process at high loads. Stratified flame ignited (SFI) hybrid combustion, a concept in which rich mixture around spark plug is consumed by flame propagation after spark ignition and the unburned lean mixture closing to cylinder wall auto-ignites in the increasing in-cylinder temperature during flame propagation, was proposed to overcome these challenges.
Technical Paper

Numerical Investigation of Diesel-Spray-Orientated Piston Bowls on Natural Gas and Diesel Dual Fuel Combustion Engine

2020-04-14
2020-01-0311
Low combustion efficiency and high hydrocarbon emissions at low loads are key issues of natural gas and diesel (NG-diesel) dual fuel engines. For better engine performance, two diesel-spray-orientated (DSO) bowls were developed based on the existing diesel injector of a heavy-duty diesel engine with the purpose of placing more combustible natural gas/air mixture around the diesel spray jets. A protrusion-ring was designed at the rim of the piston bowl to enhance the in-cylinder flame propagation. Numerical simulations were conducted for a whole engine cycle at engine speed of 1200 r/min and indicated mean effective pressure (IMEP) of 0.6 MPa. Extended coherent flame model 3 zones (ECFM-3Z) combustion model with built-in soot emissions model was employed. Simulation results of the original piston bowl agreed well with the experimental data, including in-cylinder pressure and heat released rate (HRR), as well as soot and methane emissions.
Technical Paper

Effect of a Split-Injection Strategy on the Atomisation Rate Using a High Pressure Gasoline DI Injector

2020-04-14
2020-01-0322
The Gasoline direct-injection (GDI) engine can emit high levels of particulate matter and unburned Hydrocarbons when operating under stratified charge combustion mode. Injecting late in the compression stroke means the fuel has insufficient time to atomise and evaporate. This could cause fuel film accumulation on the piston surface and combustion liner. Locally fuel rich diffusion combustion could also result in the formation of soot particles. Employing a split-injection strategy can help tackle these issues. The first injection is initiated early in the intake stroke and could ensure a global homogeneous charge. The second injection during the compression stroke could help form a fuel-rich charge in the vicinity of the spark plug. Many studies have established the crucial role that a split-injection strategy plays in the stratified charge operation of GDI engines.
Technical Paper

Effect of a split-injections strategy on the atomisation rate for charge stratification using a high pressure gasoline multi-hole injector

2019-12-19
2019-01-2248
Some of the challenges of optimising the gasoline direct-injection engines are achieving high rates of atomisation and evaporation of fuel sprays for effective fuel-air mixture formation. This is especially important for the stratified charge when operating under cold-start and part-load conditions. Poorly mixed charge results in the increased production of total Hydrocarbons and Nitrogen Oxides. Many studies have previously focused on improving the spray characteristics of a single fuel injection strategy from direct-injection gasoline injectors, with fuel rail pressures of up to 20MPa. The current study focuses on a split injections strategy and its influence on the spray's structure, fuel-air mixing and atomisation rates. Short pulse widths in the range of 0.3ms to 0.8ms are employed. In particular, the effects of dwell times between the two injections on the second injection's spray characteristics are evaluated.
Technical Paper

Investigation on Knock Resistance with Turbulent Jet Ignition at Different Engine Load in an Optical Engine

2019-12-19
2019-01-2151
This research was focused on the effect of pre-chamber ignition and compared the knock limit of normal spark ignition in the main chamber and pre-chamber jet ignition combustion in a spark ignition gasoline engine. Experiments were conducted in a single-cylinder engine with optical access. Engine was operated with stoichiometric air/fuel mixtures at 1200 rev/min and different inlet pressures of 1, 1.2, and 1.4 bar. No auxiliary fuel was injected into the pre-chamber when jet-ignition mode was used. The results show that significant knock limit extension can be realized with use of a pre-chamber ignition unit. The main differences in engine performance, heat release and combustion, knock resistance and flame propagation were compared between the pre-chamber ignition and conventional spark ignition in the main chamber by in-cylinder pressure measurements and high-speed flame chemiluminescence imaging.
Technical Paper

Integrated CFD-Experimental Methodology for the Study of a Dual Fuel Heavy Duty Diesel Engine

2019-09-09
2019-24-0093
This paper deals with the experimental and numerical investigation of a 2.0 litre single cylinder Heavy Duty Diesel Engine fuelled by natural gas and diesel oil in Dual Fuel mode. Due to the gaseous nature of the main fuel and to the high compression ratio of the diesel engine, reduced emissions can be obtained. An experimental study has been carried out at three different load level (25%, 50% and 75% of full engine load). Basing on experimental data, the authors recreated a 45° mesh sector of the engine cylinder and performed CFD simulations for the cases at 50% and 75% load levels. Numerical simulations were carried out on the 3D code Ansys FORTE. The aim of this work is to study combustion phenomena and, in particular, the interaction between natural gas and diesel oil, respectively represented by methane and n-dodecane. A reduced kinetic scheme for methane auto-ignition was implemented while for n-dodecane two set of reactions were utilised.
Technical Paper

Experimental Investigation of Combustion and Emission Characteristics of Stoichiometric Stratified Flame Ignited (SFI) Hybrid Combustion in a 4-Stroke PFI/DI Gasoline Engine

2019-04-02
2019-01-0960
Controlled Auto-Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), can improve the fuel economy of gasoline engines and simultaneously achieve ultra-low NOx emissions. However, the difficulty in combustion phasing control and violent combustion at high loads limit the commercial application of CAI combustion. To overcome these problems, stratified mixture, which is rich around the central spark plug and lean around the cylinder wall, is formed through port fuel injection and direct injection of gasoline. In this condition, rich mixture is consumed by flame propagation after spark ignition, while the unburned lean mixture auto-ignites due to the increased in-cylinder temperature during flame propagation, i.e., stratified flame ignited (SFI) hybrid combustion.
Technical Paper

Dilution Boundary Expansion Mechanism of SI-CAI Hybrid Combustion Based on Micro Flame Ignition Strategy

2019-04-02
2019-01-0954
In decade years, Spark Ignition-Controlled Auto Ignition (SI-CAI) hybrid combustion, also called Spark Assisted Compression Ignition (SACI) has shown its high-efficiency and low emissions advantages. However, high dilution causes the problem of unstable initial ignition and flame propagation, which leads to high cyclic variation of heat release and IMEP. The instability of SI-CAI hybrid combustion limits its dilution degree and its ability to improve the thermal efficiency. In order to solve instability problems and expand the dilution boundary of hybrid combustion, micro flame ignition (MFI) strategy is applied in gasoline hybrid combustion engines. Small amount of Dimethyl Ether (DME) chosen as the ignition fuel is injected into cylinder to form micro flame kernel, which can stabilize the ignition combustion process.
Technical Paper

Simulation of the Effect of Intake Pressure and Split Injection on Lean Combustion Characteristics of a Poppet-Valve Two-Stroke Direct Injection Gasoline Engine at High Loads

2018-09-10
2018-01-1723
Poppet-valve two-stroke gasoline engines can increase the specific power of their four-stroke counterparts with the same displacement and hence decrease fuel consumption. However, knock may occur at high loads. Therefore, the combustion with stratified lean mixture was proposed to decrease knock tendency and improve combustion stability in a poppet-valve two-stroke direct injection gasoline engine. The effect of intake pressure and split injection on fuel distribution, combustion and knock intensity in lean mixture conditions at high loads was simulated with a three-dimensional computational fluid dynamic software. Simulation results show that with the increase of intake pressure, the average fuel-air equivalent ratio in the cylinder decreases when the second injection ratio was fixed at 70% at a given amount of fuel in a cycle.
Technical Paper

Investigation of advanced valve timing strategies for efficient spark ignition ethanol operation

2018-09-03
2018-36-0147
Biofuels for internal combustion engines have been explored worldwide to reduce fossil fuel usage and mitigate greenhouse gas emissions. Additionally, increased spark ignition (SI) engine part load efficiency has been demanded by recent emission legislation for the same purposes. Considering theses aspects, this study investigates the use of non-conventional valve timing strategies in a 0.35 L four valve single cylinder test engine operating with anhydrous ethanol. The engine was equipped with a fully variable valve train system enabling independent valve timing and lift control. Conventional spark ignition operation with throttle load control (tSI) was tested as baseline. A second valve strategy using dethrottling via early intake valve closure (EIVC) was tested to access the possible pumping loss reduction. Two other strategies, negative valve overlap (NVO) and exhaust rebreathing (ER), were investigated as hot residual gas trapping strategies using EIVC as dethrottling technique.
Technical Paper

Exploring the NOx Reduction Potential of Miller Cycle and EGR on a HD Diesel Engine Operating at Full Load

2018-04-03
2018-01-0243
The reduction in nitrogen oxides (NOx) emissions from heavy-duty diesel engines requires the development of more advanced combustion and control technologies to minimize the total cost of ownership (TCO), which includes both the diesel fuel consumption and the aqueous urea solution used in the selective catalytic reduction (SCR) aftertreatment system. This drives an increased need for highly efficient and clean internal combustion engines. One promising combustion strategy that can curb NOx emissions with a low fuel consumption penalty is to simultaneously reduce the in-cylinder gas temperature and pressure. This can be achieved with Miller cycle and by lowering the in-cylinder oxygen concentration via exhaust gas recirculation (EGR). The combination of Miller cycle and EGR can enable a low TCO by minimizing both the diesel fuel and urea consumptions.
Technical Paper

Numerical Simulation of the Gasoline Spray with an Outward-Opening Piezoelectric Injector: A Comparative Study of Different Breakup Models

2018-04-03
2018-01-0272
The outward-opening piezoelectric injector can achieve stable fuel/air mixture distribution and multiple injections in a single cycle, having attracted great attentions in direct injection gasoline engines. In order to realise accurate predictions of the gasoline spray with the outward-opening piezoelectric injector, the computational fluid dynamic (CFD) simulations of the gasoline spray with different droplet breakup models were performed in the commercial CFD software STAR-CD and validated by the corresponding measurements. The injection pressure was fixed at 180 bar, while two different backpressures (1 and 10 bar) were used to evaluate the robustness of the breakup models. The effects of the mesh quality, simulation timestep, breakup model parameters were investigated to clarify the overall performance of different breakup model in modeling the gasoline sprays.
Technical Paper

Experimental Investigation of Combustion and Emission Characteristics of the Direct Injection Dimethyl Ether Enabled Micro-Flame Ignited (MFI) Hybrid Combustion in a 4-Stroke Gasoline Engine

2018-04-03
2018-01-1247
Controlled Auto-Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), has the potential to improve gasoline engines’ efficiency and simultaneously achieve ultra-low NOx emissions. Two of the primary obstacles for applying CAI combustion are the control of combustion phasing and the maximum heat release rate. To solve these problems, dimethyl ether (DME) was directly injected into the cylinder to generate multi-point micro-flame through compression in order to manage the entire heat release of gasoline in the cylinder through port fuel injection, which is known as micro-flame ignited (MFI) hybrid combustion.
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