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Technical Paper

Spatial Correlation and Length Scale Analysis of the Near-Wall Flow and Temperature Distribution of an Internal Combustion Engine

2020-04-14
2020-01-1106
Accurate predictions of in-cylinder heat transfer processes of internal combustion engines (ICEs) require a comprehensive understanding of the boundary layer development in the near-wall region (NWR). To add to the understanding of this NWR, this study uses experimental data of near-wall measurements collected in the transparent combustion chamber (TCC-III) engine via Particle Image Velocimetry (PIV) and toluene Planar Laser Induced Fluorescence (PLIF) thermometry. These near-wall flow and temperature distributions were compared with large-eddy simulations (LES) and 3-D conjugate heat transfer (CHT) modeling with a commercial CFD code (CONVERGE). The implementation of the conjugate heat transfer model enables capturing the variability in wall heat transfer as observed in the measurements.
Journal Article

Influence of Discretization Schemes and LES Subgrid Models on Flow Field Predictions for a Motored Optical Engine

2018-04-03
2018-01-0185
Large-eddy simulations (LES) of a motoring single-cylinder engine with transparent combustion chamber (TCC-II) are carried out using a commercially available computer code, CONVERGE. Numerical predictions are compared with high-speed particle image velocimetry (PIV) measurements. Predictions of two spatial discretization schemes, namely, numerically stabilized central difference scheme (CDS) and fully upwind scheme are compared. Four different subgrid scale (SGS) models; a non-eddy viscosity dynamic structure turbulence (DST) model of Pomraning and Rutland, one-equation eddy-viscosity (1-Eqn) model of Menon et al., a zeroequation eddy-viscosity model of Vreman, and the zeroequation standard Smagorinsky model are employed on two different grid configurations. Additionally, simulations are also performed by deactivating the LES SGS models. It is found that the predictions when using the numerically stabilized CDS are significantly better than using the fully upwind scheme.
Technical Paper

Scale Similarity Analysis of Internal Combustion Engine Flows—Particle Image Velocimetry and Large-Eddy Simulations

2018-04-03
2018-01-0172
This presentation is an assessment of the turbulence-stress scale-similarity in an IC engine, which is used for modeling subgrid dissipation in LES. Residual stresses and Leonard stresses were computed after applying progressively smaller spatial filters to measured and simulated velocity distributions. The velocity was measured in the TCC-II engine using planar and stereo PIV taken in three different planes and with three different spatial resolutions, thus yielding two and three velocity components, respectively. Comparisons are made between the stresses computed from the measured velocity and stress computed from the LES resolved-scale velocity from an LES simulation. The results present the degree of similarity between the residual stresses and the Leonard stresses at adjacent scales. The specified filters are systematically reduced in size to the resolution limits of the measurements and simulation.
Technical Paper

Numerical Investigation of Natural Gas-Diesel Dual Fuel Engine with End Gas Ignition

2018-04-03
2018-01-0199
The present study helps to understand the local combustion characteristics of PREmixed Mixture Ignition in the End-gas Region (PREMIER) combustion mode while using increasing amount of natural gas as a diesel substitute in conventional CI engine. In order to reduce NOx emission and diesel fuel consumption micro-pilot diesel injection in premixed natural gas-air mixture is a promising technique. New strategy has been employed to simulate dual fuel combustion which uses well established combustion models. Main focus of the simulation is at detection of an end gas ignition, and creating an unified modeling approach for dual fuel combustion. In this study G-equation flame propagation model is used with detailed chemistry in order to detect end-gas ignition in overall low temperature combustion. This combustion simulation model is validated using comparison with experimental data for dual fuel engine.
Technical Paper

Infrared Borescopic Analysis of Ignition and Combustion Variability in a Heavy-Duty Natural-Gas Engine

2018-04-03
2018-01-0632
Optical imaging diagnostics of combustion are most often performed in the visible spectral band, in part because camera technology is most mature in this region, but operating in the infrared (IR) provides a number of benefits. These benefits include access to emission lines of relevant chemical species (e.g. water, carbon dioxide, and carbon monoxide) and obviation of image intensifiers (avoiding reduced spatial resolution and increased cost). High-speed IR in-cylinder imaging and image processing were used to investigate the relationships between infrared images, quantitative image-derived metrics (e.g. location of the flame centroid), and measurements made with in-cylinder pressure transducers (e.g. coefficient of variation of mean effective pressure). A 9.7-liter, inline-six, natural-gas-fueled engine was modified to enable exhaust-gas recirculation (EGR) and provide borescopic optical access to one cylinder for two high-speed infrared cameras.
Technical Paper

Influence of Early and Late Fuel Injection on Air Flow Structure and Kinetic Energy in an Optical SIDI Engine

2018-04-03
2018-01-0205
The turbulent in-cylinder air flow and the unsteady high-pressure fuel injection lead to a highly transient air fuel mixing process in spark-ignition direct-injection (SIDI) engines, which is the leading cause for combustion cycle-to-cycle variation (CCV) and requires further investigation. In this study, crank-angle resolution particle image velocimetry (PIV) was employed to simultaneously measure the air flow and fuel spray structure at 1300 rpm in an optically accessible single-cylinder SIDI engine. The measurement was conducted at the center tumble plane of the four-valve pent-roof engine, bisecting the spark plug and fuel injector. 84 consecutive cycles were recorded for three engine conditions, i.e. (1) none-fueled motored condition, (2) homogeneous-charge mode with start of injection (SOI) during intake (50 crank-angle degree (CAD) after top dead center exhaust, aTDCexh), and (3) stratified-charge mode with SOI during mid compression (270 aTDCexh).
Technical Paper

Measured and LES Motored-Flow Kinetic Energy Evolution in the TCC-III Engine

2018-04-03
2018-01-0192
A primary goal of large eddy simulation, LES, is to capture in-cylinder cycle-to-cycle variability, CCV. This is a first step to assess the efficacy of 35 consecutive computed motored cycles to capture the kinetic energy in the TCC-III engine. This includes both the intra-cycle production and dissipation as well as the kinetic energy CCV. The approach is to sample and compare the simulated three-dimensional velocity equivalently to the available two-component two-dimensional PIV velocity measurements. The volume-averaged scale-resolved kinetic energy from the LES is sampled in three slabs, which are volumes equal to the two axial and one azimuthal PIV fields-of-view and laser sheet thickness. Prior to the comparison, the effects of sampling a cutting plane versus a slab and slabs of different thicknesses are assessed. The effects of sampling only two components and three discrete planar regions is assessed.
Technical Paper

Infrared Borescopic Evaluation of High-Energy and Long-Duration Ignition Systems for Lean/Dilute Combustion in Heavy-Duty Natural-Gas Engines

2018-04-03
2018-01-1149
Natural gas (NG) is attractive for heavy-duty (HD) engines for reasons of cost stability, emissions, and fuel security. NG cannot be reliably compression-ignited, but conventional gasoline ignition systems are not optimized for NG and are challenged to ignite mixtures that are lean or diluted with exhaust-gas recirculation (EGR). NG ignition is particularly challenging in large-bore engines, where completing combustion in the available time is more difficult. Using two high-speed infrared (IR) cameras with borescopic access to one cylinder of an HD NG engine, the effect of ignition system on the early flame-kernel development and cycle-to-cycle variability (CCV) was investigated. Imaging in the IR yielded strong signals from water emission lines, which located the flame front and burned-gas regions and obviated image intensifiers. A 9.7-liter, six-cylinder engine was modified to enable exhaust-gas recirculation and to provide optical access.
Journal Article

Three-Dimensional Three-Component Air Flow Visualization in a Steady-State Engine Flow Bench Using a Plenoptic Camera

2017-03-28
2017-01-0614
Plenoptic particle tracking velocimetry (PTV) shows great potential for three-dimensional, three-component (3D3C) flow measurement with a simple single-camera setup. It is therefore especially promising for applications in systems with limited optical access, such as internal combustion engines. The 3D visualization of a plenoptic imaging system is achieved by inserting a micro-lens array directly anterior to the camera sensor. The depth is calculated from reconstruction of the resulting multi-angle view sub-images. With the present study, we demonstrate the application of a plenoptic system for 3D3C PTV measurement of engine-like air flow in a steady-state engine flow bench. This system consists of a plenoptic camera and a dual-cavity pulsed laser. The accuracy of the plenoptic PTV system was assessed using a dot target moved by a known displacement between two PTV frames.
Journal Article

Impact of Fuel Sprays on In-Cylinder Flow Length Scales in a Spark-Ignition Direct-Injection Engine

2017-03-28
2017-01-0618
The interaction of fuel sprays and in-cylinder flow in direct-injection engines is expected to alter kinetic energy and integral length scales at least during some portions of the engine cycle. High-speed particle image velocimetry was implemented in an optical four-valve, pent-roof spark-ignition direct-injection single-cylinder engine to quantify this effect. Non-firing motored engine tests were performed at 1300 RPM with and without fuel injection. Two fuel injection timings were investigated: injection in early intake stroke represents quasi-homogenous engine condition; and injection in mid compression stroke mimics the stratified combustion strategy. Two-dimensional crank angle resolved velocity fields were measured to examine the kinetic energy and integral length scale through critical portions of the engine cycle. Reynolds decomposition was applied on the obtained engine flow fields to extract the fluctuations as an indicator for the turbulent flow.
Technical Paper

Experimental Validation of Jet Fuel Surrogates in an Optical Engine

2017-03-28
2017-01-0262
Three jet fuel surrogates were compared against their target fuels in a compression ignited optical engine under a range of start-of-injection temperatures and densities. The jet fuel surrogates are representative of petroleum-based Jet-A POSF-4658, natural gas-derived S-8 POSF-4734 and coal-derived Sasol IPK POSF-5642, and were prepared from a palette of n-dodecane, n-decane, decalin, toluene, iso-octane and iso-cetane. Optical chemiluminescence and liquid penetration length measurements as well as cylinder pressure-based combustion analyses were applied to examine fuel behavior during the injection and combustion process. HCHO* emissions obtained from broadband UV imaging were used as a marker for low temperature reactivity, while 309 nm narrow band filtered imaging was applied to identify the occurrence of OH*, autoignition and high temperature reactivity.
Technical Paper

Two-Point Spatial Velocity Correlations in the Near-Wall Region of a Reciprocating Internal Combustion Engine

2017-03-28
2017-01-0613
Developing a complete understanding of the structure and behavior of the near-wall region (NWR) in reciprocating, internal combustion (IC) engines and of its interaction with the core flow is needed to support the implementation of advanced combustion and engine operation strategies, as well as predictive computational models. The NWR in IC engines is fundamentally different from the canonical steady-state turbulent boundary layers (BL), whose structure, similarity and dynamics have been thoroughly documented in the technical literature. Motivated by this need, this paper presents results from the analysis of two-component velocity data measured with particle image velocimetry near the head of a single-cylinder, optical engine. The interaction between the NWR and the core flow was quantified via statistical moments and two-point velocity correlations, determined at multiple distances from the wall and piston positions.
Technical Paper

Simulation of Dual-Fuel-CI and Single-Fuel-SI Engine Combustion Fueled with CNG

2016-04-05
2016-01-0789
With increasing interest to reduce the dependency on gasoline and diesel, alternative energy source like compressed natural gas (CNG) is a viable option for internal combustion engines. Spark-ignited (SI) CNG engine is the simplest way to utilize CNG in engines, but direct injection (DI) Diesel-CNG dual-fuel engine is known to offer improvement in combustion efficiency and reduction in exhaust gases. Dual-fuel engine has characteristics similar to both SI engine and diesel engine which makes the combustion process more complex. This paper reports the computational fluid dynamics simulation of both DI dual-fuel compression ignition (CI) and SI CNG engines. In diesel-CNG dual-fuel engine simulations and comparison to experiments, attention was on ignition delay, transition from auto-ignition to flame propagation and heat released from the combustion of diesel and gaseous fuel, as well as relevant pollutants emissions.
Journal Article

Role of Volatility in the Development of JP-8 Surrogates for Diesel Engine Application

2014-04-01
2014-01-1389
Surrogates for JP-8 have been developed in the high temperature gas phase environment of gas turbines. In diesel engines, the fuel is introduced in the liquid phase where volatility plays a major role in the formation of the combustible mixture and autoignition reactions that occur at relatively lower temperatures. In this paper, the role of volatility on the combustion of JP-8 and five different surrogate fuels was investigated in the constant volume combustion chamber of the Ignition Quality Tester (IQT). IQT is used to determine the derived cetane number (DCN) of diesel engine fuels according to ASTM D6890. The surrogate fuels were formulated such that their DCNs matched that of JP-8, but with different volatilities. Tests were conducted to investigate the effect of volatility on the autoignition and combustion characteristics of the surrogates using a detailed analysis of the rate of heat release immediately after the start of injection.
Technical Paper

Investigation of Ignition Energy with Visualization on a Spark Ignited Engine powered by CNG

2014-04-01
2014-01-1331
The need for using alternative fuel sources continues to grow as industry looks towards enhancing energy security and lowering emissions levels. In order to capture the potential of these megatrends, this study focuses on the relationship between ignition energy, thermal efficiency, and combustion stability of a 0.5 L single cylinder engine powered by compressed natural gas (CNG) at steady state operation. The goal of the experiment was to increase ignition energy at fixed lambda values to look for gains in thermal efficiency. Secondly, a lambda sweep was performed with criteria of maintaining a 4% COVIMEP by increasing the ignition energy until an appropriate threshold for stable combustion was found. The engine performance was measured with a combustion analysis system (CAS), to understand the effects of thermal efficiency and combustion stability (COVIMEP). Emissions of the engine were measured with an FTIR.
Technical Paper

GDi Nozzle Parameter Studies Using LES and Spray Imaging Methods

2014-04-01
2014-01-1434
Development of in-cylinder spray targeting, plume penetration and atomization of the gasoline direct-injection (GDi) multi-hole injector is a critical component of combustion developments, especially in the context of the engine downsizing and turbo-charging trend that has been adopted in order to achieve the European target CO2, US CAFE, and concomitant stringent emissions standards. Significant R&D efforts are directed towards the optimization of injector nozzle designs in order to improve spray characteristics. Development of accurate predictive models is desired to understand the impact of nozzle design parameters as well as the underlying physical fluid dynamic mechanisms resulting in the injector spray characteristics. This publication reports Large Eddy Simulation (LES) analyses of GDi single-hole skew-angled nozzles, with β=30° skew (bend) angle and different nozzle geometries.
Technical Paper

The Development of an Electronic Control Unit for a High Pressure Common Rail Diesel/Natural Gas Dual-Fuel Engine

2014-04-01
2014-01-1168
Natural gas has been considered to be one of the most promising alternative fuels due to its lower NOx and soot emissions, less carbon footprint as well as attractive price. Furthermore, higher octane number makes it suitable for high compression ratio application compared with other gaseous fuels. For better economical and lower emissions, a turbocharged, four strokes, direct injection, high pressure common rail diesel engine has been converted into a diesel/natural gas dual-fuel engine. For dual-fuel engine operation, natural gas as the main fuel is sequentially injected into intake manifold, and a very small amount of diesel is directly injected into cylinder as the ignition source. In this paper, a dual-fuel electronic control unit (ECU) based on the PowerPC 32-bit microprocessor was developed. It cooperates with the original diesel ECU to control the fuel injection of the diesel/natural gas dual-fuel engine.
Technical Paper

Improved Lagrangian CMC for Simulation of Combustion Under Diesel-like Condition

2013-10-14
2013-01-2629
The conditional moment closure (CMC) model has successfully been employed for simulation of turbulent nonpremixed combustion in diverse engineering problems. The solution procedure was developed for Lagrangian CMC with a single or multiple fuel or flame groups for a diesel engine in our previous work. Multiple flame groups may consider different histories and residence times through the sequence of evaporation, ignition and mixing controlled combustion. The Lagrangian CMC model has an advantage of less computational burden than Eulerian CMC with fixed spatially resolved grids. However, it cannot allow interaction among different flame groups through premixed combustion, while such interaction occurs through spatial transport terms in Eulerian CMC. In this work an improved version of the Lagrangian CMC model is proposed to consider interaction by premixed flame propagation along a constant mixture fraction contour between neighboring flame groups.
Technical Paper

Investigation of Low-Temperature Combustion in an Optical Engine Fueled with Low Cetane Sasol JP-8 Fuel Using OH-PLIF and HCHO Chemiluminescence Imaging

2013-04-08
2013-01-0898
Low cetane JP-8 fuels have been identified as being difficult to use under conventional diesel operation. However, recent focus on low-temperature combustion (LTC) modes has led to an interest in distillate hydrocarbon fuels having high volatility and low autoignition tendency. An experimental study is performed to evaluate low-temperature combustion processes in a small-bore optically-accessible diesel engine operated in a partially-premixed combustion mode using low-cetane Sasol JP-8 fuel. This particular fuel has a cetane number of 25. Both single and dual injection strategies are tested. Since long ignition delay is a consequence of strong autoignition resistance, under the conditions examined, low cetane Sasol JP-8 combustion can only take place with a double injection strategy: one pilot injection event in the vicinity of exhaust TDC and one main injection event near firing TDC.
Technical Paper

Direct Visualization of Combustion in an E85-Fueled DISI Engine under Various Operation Conditions

2013-04-08
2013-01-1129
Gasoline-direct-injection (GDI) engines have been adopted increasingly by the automotive industry in the recent years due to their performance, effects on the environment, and customers' demand on advanced technology. However, the knowledge of detailed combustion process in such engines is still not thoroughly analyzed and understood. With optically accessible engines (OAE) and advanced measuring techniques, such as high-speed digital imaging, the in-cylinder combustion process is made available directly to researchers. The present study primarily focuses on the effects of different parameters of engine control on the combustion process, such as fuel types, valve deactivation, ignition timing, spark energy, injection timing, air-fuel ratio, and exhaust gas recirculation. Three engine heads of a 2.0L GDI engine are used with modification to acquire different optical access.
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